Fisher & Paykel DD603M - Manuals

March 2004 Manual 599082 - 7 - 1.0 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the DishDrawer, Health and Safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustratedthroughout the service information ...

March 2004 Manual 599082 - 8 - 1.1.7 Solvent and Excessive Heat Damage Plastic surfaces can be damaged by solvents and excessive heat. 1.1.8 Sheet Metal Edges When working around cut sheet metal edges use appropriate gloves or protection to eliminatethe chance of receiving a laceration. 1.1.9 Diagno...

March 2004 Manual 599082 - 11 - 3.0 TECHNICAL OVERVIEW 3.1 Chassis The DishDrawer chassis is one complete assembly composed of 5 steel metal components locked together by aproprietry riveting process. The chassis exterior is made of a lacquered electrogalvanised material calledGalvoclean. Unlike mos...

March 2004 Manual 599082 - 13 - 3.8 Filling 3.8.1 Water Inlet The tub of the DishDrawer fills by a single water inlet hose, hot water connection for USA and Japanese productsand cold water connection recommended for the Australasian/UK/ Europe products. From the connection to thewater supply in the ...

March 2004 Manual 599082 - 14 - 3.9.4 Overheat Protection The heater plate is only activated during the wash cycles. It is not used for drying. The temperature is maintainedby the thermistor. If a failure occurs with the electronic control of the heater plate, overheat protection is effected bya the...

March 2004 Manual 599082 - 16 - 4.0 OPTION ADJUSTMENT MODE 4.1 How to Change Setup Options 4.1.1 Rinse Aid / Water Supply Hardness / Auto Power / End of Cycle Beeps / Closed Drawer Option /Clean/Dirty Dish Symbol /Dry Enhancement Option To enter this setup mode, press Power , then hold the Eco touch...

March 2004 Manual 599082 - 18 - 4.1.9 Option Adjustment Quick Reference Charts Rinse Aid Setting (rA):- (alter the amount of rinse aid dispensed) Press and hold Eco, then Keylock for 5 seconds rA will be displayed (integrated: Red LED above start/pause button showing) Press keylock The rinse aid set...

March 2004 Manual 599082 - 19 - Closed Drawer Option (Ld):- (lid closes automatically every time the drawer is closed) Press and hold Eco, then Keylock for 5 seconds rA will be displayed Press Start/Pause Four times Ld will be displayed (integrated: Red LEDs above start/pause & keylock buttons s...

March 2004 Manual 599082 - 20 - 5.0 DIAGNOSTICS 5.1 DishDrawer Diagnostics DishDrawer Diagnostics can only be entered in Power Off mode , ie. When there is no display on the LCD or the badge LED’s are off. Diagnostics is entered by holding the Keylock and Start/Pause buttons simultaneously for 5 sec...

March 2004 Manual 599082 - 22 - Press Start/Pause to enter Continuous Cycle. Once selected the LCD backlight flashes on and off to indicate the DishDrawer is in continuous cycle and the cycle starts straight away (for integrated models the LED above the start/pause button will be orange instead of g...

March 2004 Manual 599082 - 23 - The lid is liftedThe display counts down to zero throughout this cycleThe DishDrawer turns off at the end of this cycle. The DishDrawer is still in the Showroom wash mode however and it can be re-run by pushing Power and then Start/Pause . Once Show Off/Showroom Wash ...

March 2004 Manual 599082 - 24 - 6.0 DIAGNOSTICS QUICK REFERENCE CHARTS 6.1 Fault Display/Download Mode:- Press and hold Keylock, then Start/Pause for 5 seconds All LEDs & LCD segments except Keylock are illuminated Press Start / Pause This initiates Pen upload via lower tub-home light pipe. At t...

March 2004 Manual 599082 - 25 - 6.3 Fast Test Cycle:- Press and hold Keylock, then Start/Pause for 5 seconds All LEDs & LCD segments except Keylock are illuminated Press Power Button Twice FC will show in the display (integrated: Heavy, Normal, Delicate, Rinse LEDs showing) Press Start/Pause Twi...

March 2004 Manual 599082 - 26 - 7.0 FAULT CODES The faults are displayed in the LCD as one of 5 F (fatal) faults or 1 U (user) fault along with the symbol of a spanner.A fatal fault will usually require the assistance of a qualified service person, while a U1 user fault indicates themachine had fail...

March 2004 Manual 599082 - 27 - 7.1 Fault Code Description Chart The following chart is a quick reference guide on fault codes. To read a fault code off an integrated model, orprefinished products after MEM741743, refer to the LED Display column on the chart below. The LED that hasactivated on the s...

March 2004 Manual 599082 - 28 - 7.2 Fault Code Problem Solving Charts The following charts can be used as a guide to help locate faults in a DishDrawer. Answer each question with a yesor no and follow the instructions inside the relevant box. F1 The flood switch has been activated for more than 6 se...

March 2004 Manual 599082 - 32 - 7.3 Poor Dry Performance Poor Dry Performance Question Yes No 1 Is the customer complaining ofplastic items not drying? Advise customer that due to plasticshaving a low thermal mass theseitems give inherently bad dryingperformance Go to Question 2 2 Is the customer us...

March 2004 Manual 599082 - 33 - Customers Complaint Coffee/Tea Stains left in Cups Cause of problem(1) Not enough detergent being used. To remove these stains requires a strongerconcentration of detergent in the water.More detergent is also required in hard water areas as minerals in the hard waterr...

March 2004 Manual 599082 - 34 - In hardware output Diagnostics Test Mode FU – turn the Fill Water Valve onP2 – turn the Motor Drain onC1 – Water Softener Diverter Valve On – water bypasses the resin tankOff – water flows through the resin tank C2 Water Softener Brine Pump Turn the Brine Pump on in D...

March 2004 Manual 599082 - 35 - 8.0 WIRING DIAGRAM C onne ct or K ey Phase 3.5 Dishdrawer Wiring diagram (1 dra w e r only s how n) E lect roni c C ont ro lle r M 6 4 4 LCD Modul e 6 + 19 6 Ha ll sensor 11 Heat er Pow er suppl y resi stor 10 10 Fill v alv e N P M M 6 5 6 In tegr at ed m odel onl y P...

March 2004 Manual 599082 - 36 - 9.0 SERVICE PROCEDURES CAUTION:- Due to the use of an electronic switchmode power supply all internal components regardless of supply voltage should be treated as live to earth when power is supplied to the DishDrawer. 9.1 Drawer Front Removal 9.1.1 Slide open drawer....

March 2004 Manual 599082 - 40 - 9.10 Tub Disconnection 9.10.1 Remove the drawer front as per instructions in 9.1.9.10.2 Remove the wiring cover as per instructions in 9.9.9.10.3 Disconnect the fill hose from the dispenser (water may drip).9.10.4 Disconnect the chassis harness plug from the electroni...

March 2004 Manual 599082 - 41 - 9.12 Locking Ring, Element Plate and Motor Assembly Removal 9.12.1 Remove the drawer front, filter plate and rotor assembly as per instructions in 9.1 and 9.7 and 9.8. 9.12.2 Remove the wiring cover and disconnect and remove the tub as per instructions in 9.9 and 9.10...

March 2004 Manual 599082 - 43 - 9.15 Lid Actuator Removal 9.15.1 Remove the tub as per instructions in 9.2. For top tub lid actuators the bottom tub must also be removed to gain accessto the lid actuator wiring harness. 9.15.2 Release the lid actuator connecting arm from the bottom of the yoke by sq...

March 2004 Manual 599082 - 44 - 9.16 Slide Rail Replacement 9.16.1 Remove the Tub as per instructions in 9.2.9.16.2 Remove the lid actuator from the slide rail as per instructions in 9.15. 9.16.3 Bottom slide rails only. The lower plastic chassis trim must be removed as per instructions in 9.22 to g...

March 2004 Manual 599082 - 45 - 9.18 Water Valve Removal 9.18.1 Remove the lower tub as per instructions in 9.2.9.18.2 Remove the chassis module cover as per instructions in 9.17.9.18.3 Disconnect the wiring connections to both solenoid coils. Release the locking tabs for the connectors with a blade...

March 2004 Manual 599082 - 46 - 9.20 Link Support Replacement 9.20.1 Mark the position of the link support clips on the fill hose, drain hose and harness. 9.20.2 Undo the clips and remove the link support.9.20.3 fit the new link support.9.20.4 Check the clips are in the same position as the original...

March 2004 Manual 599082 - 47 - 9.23 Front Trim Replacement 9.23.1 First remove both the left and right hand yokes as per instructions in 9.14. This is to prevent damaging the locating tab at the front ofeach yoke which fits into the trim. 9.23.2 The trim has to be removed by breaking the retaining ...