Page 2 - Contents; SERVICE REQUIREMENTS
- i - Contents 1.0 SERVICE REQUIREMENTS 1 1.1 Health & Safety 1 1.2 Specialised Tools 3 2.0 DIMENSIONS & SPECIFICATIONS 4 3.0 TECHNICAL OVERVIEW 5 3.1 Electronics 5 3.2 Motor 5 3.3 Cabinet 5 3.4 Filling 6 3.5 Dispensing Detergent 7 3.6 Lid Seal 7 3.7 Wash Cycle 8 3.8 Heating 8 3.9 Filter Pla...
Page 3 - SERVICE PROCEDURES
- ii - 6.0 SERVICE PROCEDURES 34 6.1 Drawer Front Removal 34 6.2 Handle and LCD Display Removal 34 6.3 Drying Fan Removal 34 6.4 Detergent Dispenser 35 6.5 Electronic Controller 35 6.6 Top Kick Strip Removal 35 6.7 Lower Kick Strip Removal 36 6.8 Wiring Cover Removal 36 6.9 Filter Plate Removal 36 6...
Page 4 - Electrical Safety; Turn off the water connection tap before servicing.; Water Leak Check
- 1 - 1.0 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the dishdrawer, health and safety issues mustbe considered at all times. Specific safety issues are listedbelow with their appropriate icon. These are illustratedthroughout the service information to remind service people of...
Page 5 - Insulation Test; Megger test to check insulation.; Solvent and Excessive Heat Damage
- 2 - 1.1.6 Insulation Test Megger test to check insulation. Warning: Short together the phase and neutral pins on the plug so as not to damage any electronic circuitry. 1.1.7 Solvent and Excessive Heat Damage Plastic surfaces can be damaged by solvents and excessiveheat. 1.1.8 Sheet Metal Edges Whe...
Page 6 - Specialised Tools; For servicing this product Specialised tools are required.
- 3 - 1.2 Specialised Tools For servicing this product Specialised tools are required. 1.2.1 Static Strap:To be used as ESD protection when replacing or handlingelectronic components. 1.2.2 Down Load Pen Connection: P/N 425930C.To be used to retrieve data from the electronic controller alongwith the...
Page 7 - DIMENSIONS & SPECIFICATIONS; Minimum Cavity Size; Specifications
- 4 - 2.0 DIMENSIONS & SPECIFICATIONS Product Size (mm) Minimum Cavity Size Height 817-877mm 820-880mm Width 595mm 600mm Depth 570mm 580mm Drawer Open (incl cab) 1080mm Electrical 230-240V AC 50Hz 10amp max. Specifications Lid SealP/N525878Exhaust ValveP/N525415 Lid Seal Air PumpP/N525430 Water ...
Page 8 - Chassis
- 5 - 3.0 TECHNICAL OVERVIEW 3.1 Electronics The DD601 electronic controller has two separate micro controllers on the mainprinted circuit board. One is for motor control and output switching and the other isfor controlling interface and console functions. The user interface comprises a printed circ...
Page 9 - Drawer Fronts; Filling; Cold Inlet
- 6 - The tub extends 510mm out of the cabinet by travelling along two rigidly attachedslides on either side of the tub. 3.3.2 Drawer Fronts Prefinished drawer fronts are formed from a prepainted blank of steel. The drawerfronts are attached to the tub by means of formed hooks and two pins which are...
Page 10 - Dispensing Detergent; The dispenser is mounted in the front wall of the wash tub.; Lid Seal; When Activated
- 7 - 3.5 Dispensing Detergent The dispenser is mounted in the front wall of the wash tub. The detergent dispenser consists of two detergent chambers, one for pre wash and theother for the main wash. The detergent dispenser door is opened manually for detergent loading and thenmanually closed ready ...
Page 12 - Overheating Control; Filter Plate; The Filter System; Drain Cycle
- 9 - 3.8.4 Overheating Control The heater plate is only activated during the wash cycles. It is not used for drying.The temperature is maintained by the thermistor. The element circuit is continuouslymonitored by the electronic controller and will switch a fail safe relay if a fault isdetected in t...
Page 13 - Lockring Nut
- 10 - 3.11 Drying Cycle Immediately after water from the final hot rinse has been drained from the tub, thedrying system begins operation. The fan draws air through the tub, where it absorbs water from the dishload. Themoisture laden air is then mixed with a larger quantity of ambient air (from the...
Page 14 - Wiring Cover
- 11 - 3.14 Wiring Cover The wiring cover protects the customer from the 240V mains supply which passes overthe link assembly and under the lockring to the front of the tub. It also serves toprotect the motor assembly, drain and fill hoses from damage when opening andclosing drawers. The wiring cove...
Page 15 - To clear any fault press the; Power; button. It the fault is still present then it cannot be
- 12 - 4.0 DIAGNOSTICS 4.1 Setup & Diagnostics The DishDrawer comes with comprehensive fault codes and built in diagnostics, tosave the user & service person time and worry, if the dishwasher ever exhibits a fault. 4.2 Fault Modes The faults are displayed in the LCD as one of 8 F (fatal) fau...
Page 16 - Diagnostic Modes
- 13 - 4.3 Diagnostic Modes 4.3.1 Temperature Display Mode During a wash cycle, the current water temperature can be displayed on the LCDinstead of the time remaining. To enter temperature display mode, start a wash cycleas normal. Initiate a keylock by pushing and holding the Keylock button for 4 s...
Page 20 - two bytes of the cycle count will be displayed alternately, in
- 17 - Cycle Count RetrievalTo display the cycle count on the LCD screen, Pause the dishwasher while running aContinuous Cycle. The two bytes of the cycle count will be displayed alternately, in syncronisation with the changing backlight.The Low byte is displayed when the backlight is Green.The High...
Page 21 - Diagnostics Quick Reference Flow Chart
- 18 - 4.4 Diagnostics Quick Reference Flow Chart To clear the current fault code press the Keylock once. Note if you press Keylock again you will remove the previous fault. Press and hold Keylock, then Start/Pause buttons for 6 seconds Press Start/Pause button Press Power button Press Start/Pause b...
Page 22 - Diagnostics Quick Reference Flow Chart cont'd
- 19 - 4.4 Diagnostics Quick Reference Flow Chart cont'd Press Power Button Press Start/Pause button Stand - by mode LCD is Rd backlight and displays CC. Touchswitch panel is Red Red Red Red Select desired cycle and operate as normal. Continuous cycle is indicated by backlight alternating between gr...
Page 23 - Fault Codes; Fault Code
- 20 - 4.5 Fault Codes Fault Code LED Display Fault Possible Causes F1 ----# The flood switch hasbeen activated. • A leak has occurred in the base ofthe dishwasher. • The fill valve has failed open. • The flood switch is faulty. • Excessive water has been addedto a wash sub cycle, indicatingleaking ...
Page 36 - WIRING DIAGRAM
Page 41 - Lid Assembly Removal; Remove tub assembly as per instructions in 6.11; Lid Seal Replacement; Remove Lid assembly as per instructions 6.13.
- 38 - 6.13 Lid Assembly Removal 6.13.1 Remove tub assembly as per instructions in 6.11 6.13.2 Disconnect the lid plumbing off the exhaust valve and air pumpabove the ‘Y’ joint. 6.13.3 Release two locking tabs securing the front of the lid to the chassis. 6.13.4 To do this, push back the tab in the ...
Page 43 - Link Assembly Removal; Refit in reverse manner.; Air Pump Removal; Note: This component maybe serviced by two Methods.; Method 2: Remove lower kick strip as per instructions in 6.7
- 40 - 6.18 Link Assembly Removal 6.18.1 Remove tub as in instructions 6.11. 6.18.2 Release clips on side of link assembly to allow the lid of the assemblyto hinge open. 6.18.3 Using a blade screw driver to wedge out the spigots in the hingepoint of the bracket connecting to the rear of the dishwash...
Page 44 - Exhaust Valve Removal; Water Valve Removal
- 41 - 6.20 Exhaust Valve Removal Note: This component maybe serviced by two Methods. 6.20.1 Method 1: Remove tub assembly as per instructions in 6.11. 6.20.2 Method 2: Remove lower kick strip as per instructions in 6.7. 6.20.3 Remove the clip pegs from the slide retainers. 6.20.4 Slide the dishdraw...