England's Stove Works 55-TRPEPI - Manuals

Page | 5 SPECIFICATIONS Heating Specifications  Heat Output Range** ............................................ 10,700 BTU/hr – 25,100 BTU/hr  Approximate Pellet Burn Rate** ............................................... 1.6 lb/hr – 3.9 lb/hr  Maximum Burn Time** ..................................

Page | 6 SPECIFICATIONS FIREPLACE INSERT DIMENSIONS  Unit Height (In Fireplace) o 20.00” [508mm]  Unit Depth (In Fireplace) o 9-7/16” [239.7mm]  Unit Width (In Fireplace) o 21-3/16” [538.2mm]  Bottom to Flue Collar o 7-1/4” [184.2mm]  Left Side to Flue Collar o 5-1/2” [139.7mm]  Unit Width (Ou...

Page | 7 FREESTANDING INSTALLATION (Note: For Fireplace Insert Installation, see Fireplace Insert Installation section on Page 17) Installation Overview When choosing a location for your new stove, there are a multitude of factors that should be taken into account before beginning the installation. ...

Page | 8 FREESTANDING INSTALLATION Clearances to Combustibles Unit   Clearances   to   Combustibles   Side   (   A   )   Rear   (   B   )   Corner   (   D   )   Min.   Alcove   Height   Min.   Alcove   Width   6   IN.   6   IN.   4.5   IN.   51   IN.   38   IN.   152.4   MM.   152.4   MM.   114.3   ...

Page | 10 FREESTANDING INSTALLATION Additional Venting Information  Do not mix and match components from different pipe manufacturers when assembling your venting system (i.e. Do NOT use venting pipe from one manufacturer and a thimble from another).  We require a minimum vertical rise of 36 in. (...

Page | 11 FREESTANDING INSTALLATION Approved Venting Method 1: Through the Wall  Generally the simplest installation method, venting through the wall using our AC-3000 kit (or similar venting system) is also the preferred venting method. It minimizes horizontal pipe, allows the stove to be installe...

Page | 12 FREESTANDING INSTALLATION Approved Venting Method 2: Through the Ceiling  Venting through the ceiling/roof may be the only feasible venting option in some cases and is a factory recommended installation.  When installing any venting system, Type L or Type PL pipe must be used and all cle...

Page | 13 FREESTANDING INSTALLATION Approved Venting Method 3: Existing Chimney System  Using an existing masonry or factory built chimney for venting is the only other acceptable method for venting this pellet unit.  Use Type L or Type PL venting pipe until entering the existing chimney. Use the ...

Page | 14 FREESTANDING INSTALLATION Mobile Home Installation  As with all installations involving this unit, the use of outside combustion air is mandatory and MUST be used. Please see the “Outside Air” section on page 15 for more information regarding outside air connections.  The pellet stove MU...

Page | 15 OUTSIDE AIR HOOK-UP  The use of outside combustion air is mandatory on the 25-EP.  The outside air connection pipe protrudes from the lower rear center of the stove; use the included outside air kit to attach your stove to outside combustion air. Instructions and all the parts needed to ...

Page | 16 FREESTANDING FLOOR PROTECTION  The 25-EP requires a non-combustible floor protector if the stove is to be installed on a combustible floor. If the floor the stove is be installed on is already non-combustible (i.e. a concrete floor in a basement), no floor protection is needed (although a...

Page | 17 FIREPLACE INSERT INSTALLATION (Note: For Freestanding Installation, see Freestanding Installation section on Page 7) Insert Assembly – Be certain the stove is unplugged and cooled down Instructions 1. Begin the insert conversion by loosening and removing the six sheet metal screws on the r...

Page | 18 FIREPLACE INSERT INSTALLATION Insert Assembly Continued 6. Use the included self-drilling sheet metal screws to screw the Rear Hopper Cover Plate to the hopper of the stove while carefully holding the lid in place to be certain in remains centered on the stove. A set of clamps or an extra ...

Page | 19 FIREPLACE INSERT INSTALLATION Clearances to Combustibles Unit   Clearances   to   Combustibles   Clearance   to   Mantle   (A)   Side   (B)   16   IN.   6   IN.   406.4   MM.   152.4   MM.   WARNING  INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.  HOT! Do not touch! Sever...

Page | 21 FIREPLACE INSERT INSTALLATION Additional Venting Information  The installation of a fireplace insert can be challenging and requires knowledge of chimney systems that the average homeowner does not have. Due to this, England’s Stove Works highly recommends having this insert professionall...

Page | 22 FIREPLACE INSERT INSTALLATION Approved Venting Method: Full Chimney Relining  Use a chimney liner system specifically designed for pellet stove use; follow the guidelines in the previous section regarding appropriate liner diameter.  Use the tee supplied by the liner manufacturer to conn...

Page | 24 FLOOR PROTECTION  The 25-EPI requires a non-combustible hearth if the current hearth of the fireplace does not extend the required distance from the front of stove. Follow the diagram below to determine if the current fireplace hearth is sufficient.  If the current fireplace hearth is no...

Page | 25 DAILY OPERATION Getting Started  Check to see that the hopper is clean and free from foreign materials. Be sure to connect this unit to a working outlet; we recommend using a surge protector to help protect the electronic components from damage.  BEFORE your first fire, dry run your unit...

Page | 26  The 25-EP will perform equally well using softwood and hardwood pellets, and although the ash may differ slightly in appearance or texture, both types of pellets will burn cleanly and efficiently in this stove.  The 25-EP is equipped with an automatic pellet ignition system; the only us...

Page | 27 CONTROL BOARD SETTINGS The control board on this stove allows the user to adjust the heat output and convection blower speed, turn the unit on and off, and test components for function (more on diagnostic mode later).  The lower buttons on the control board (Low Fuel Feed, Low Burn Air, a...

Page | 29 POWER FAILURE If the power to the unit is interrupted for approximately three minutes or less, the unit will resume operation when power is restored according to the following table: Unit’s State Before Power Loss State When Power Returns ON Start-Up Start-Up Start-Up Shut-Down Shut-Down O...

Page | 30 THERMOSTAT OPERATION Thermostat Installation 1. Unplug the unit and remove the back panel of the stove. 2. Locate the thermostat connect block, labeled J18, on the rear of the control board, near the bottom (See image below and pg. 52 of this manual for a control board diagram). It will ha...

Page | 31 THERMOSTAT OPERATION Thermostat Operation Details  The 25-EP was designed to operate equally well in both manual and thermostat mode. While using the control board for heating control gives the user control over the heat output of the stove, the thermostat allows the stove to “start-up” a...

Page | 32 DAILY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut-Down cycle BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle ...

Page | 33 DAILY MAINTENANCE Ash Removal and Disposal  Press the “Off” button and allow the stove to complete the shut-down cycle and cool completely.  Grasp the heat exchange cleaning rod located at the middle of the decorative room air grill and repeatedly pull it in and out until ash stops falli...

Page | 34 DAILY MAINTENANCE Cleaning the Burnpot Along with removing ashes from the stove, cleaning the burnpot is the other essential part of daily maintenance that will keep the stove operating at its peak. Pellets contain varying amounts of impurities and fusible material that will accumulate in ...

Page | 35 BIWEEKLY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF,” has completed the Shut-Down cycle, and is completely cool BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN af...

Page | 36 BIWEEKLY MAINTENANCE Baffle Removal  Using the integral tube cleaner, as mentioned in the Daily Maintenance section, helps to keep the heat exchanger tubes free from fly ash; however, fly ash will still accumulate on the baffle shelf and in other non-visible areas.  The firebox baffle is...

Page | 37 MONTHLY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF,” has completed the Shut-Down cycle, and is completely cool BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN aft...

Page | 38 MONTHLY MAINTENANCE Exhaust Chamber Cleaning The exhaust chamber of the stove was intentionally designed as an ash accumulation area. Allowing ash to accumulate here prevents excess ash build-up in the combustion blower and the venting system. Similarly, the exhaust chamber is easily acces...

Page | 39  MONTHLY MAINTENANCE Venting Pipe Cleaning  Low spots and direction changes in the venting system (such as tee’s and elbows) are areas for potential fly-ash accumulation. INSPECT these areas diligently to keep the venting system in safe operating condition.  Depending on the specific ty...

Page | 40  YEARLY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF,” has completed the Shut-Down cycle, and is completely cool BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN af...

Page | 41 YEARLY MAINTENANCE Exhaust Blower Cleaning Although the exhaust blower and blower housing were designed to minimize ash build-up, some fly-ash will still accumulate there throughout the burning season. The amount and type of ash will depend on the type of pellets and venting system, but ge...

Page | 43  YEARLY MAINTENANCE Convection Blower Cleaning As always, be certain the stove is cool and unplugged before servicing any components within the unit. Since the convection blower does not handle any by-products of combustion, it does not require serious cleaning like the exhaust blower. Ho...

Page | 44  YEARLY MAINTENANCE Checking Gaskets An airtight seal at the door openings and hopper lid opening is crucial to proper stove performance. Any air leaks at these areas can not only cause a dirty, inefficient burn but can also pose a serious safety threat. Because of this, gaskets should al...

Page | 47 REPLACING COMPONENTS Auger Motor 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down. Also, make sure the hopper is empty before attempting to remove or replace the auger motor assembly. 2. Remove the side panels and back panels as pre...

Page | 50 REPLACING COMPONENTS Gaskets 1. Door o This unit comes with a 1 / 2 ” rope gasket around the door that should be replaced at least every two years. To replace the door gasket (Part # AC-DGKEP), the old gasket must first be removed entirely — prior to adding the new adhesive, you may have t...

Page | 51 REPLACING COMPONENTS Control Board The Control Board (Part # PU-CBEP) is a digital read-out board. This board offers a wide variety of settings to operate the unit. The right side panel should be removed prior to removing the control board (freestanding unit). The control board can be remo...

Page | 52 WIRING DIAGRAM Caution – Shock Hazard  Press the “Off” button and let the appliance completely cool BEFORE unplugging the appliance and beginning any maintenance or component replacement.  Risk of shock if appliance is not unplugged before service. PU-CBEP Control Board Diagram

Page | 53 OPTIONAL ACCESSORIES Wall Thermostat (PU-DTSTAT) Installing this wall thermostat allows the 25-EP to operate on the same principle as a furnace: The stove will shut-down and relight as the call for heat comes and goes. This will maintain the house at a more constant temperature, while cons...

Page | 54 ILLUSTRATED PARTS DIAGRAM - FREESTANDING Auger Motor Assembly Steel Door Assembly Freestanding and Fireplace Insert

Page | 56 Part   Number   Part   Description Diagram   #   Gaskets PU ‐ HLG   Hopper   Lid   Gasket 1   AC ‐ DGKEP   Door   Gasket 2   AC ‐ GGKEP   Three   Piece   Window   Gasket   Kit 3   PU ‐ CBG   Exhaust   Blower   Gasket 4   AC ‐ GGK   Ash   Pan   Gasket 5   PU ‐ CGEP   Cradle   Mating   Gaske...

Page | 58 LIMITED FIVE (5) YEAR WARRANTY From the date of purchase to the original owner The manufacturer extends the following warranties: Five Year Period: 1. Carbon steel and welded seams in the firebox are covered for five (5) years against splitting. 2. The steel door and hinges are covered for...

Page | 59 Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the manufacturer. The dealer from which the unit was purchased or the factory, at our option, will perform the warranty service. Other Rights...

Page | 61 WARRANTY REGISTRATION for England’s Stove Works® Purchaser Information I. Purchased By (Name) _________________________________________ II. Address ____________________________________________________ III. City_______________________State________Zip Code ____________ IV. Telephone Number _...

Page | 62 Important Notice This registration information MUST be on file for this warranty to be valid. Please mail this information within thirty (30) days from the original date of purchase. Use any of these three easy ways to send your warranty information in! Mailing Address England’s Stove Work...