Page 2 - Basis Weight Actuator; HT denotes High Torque
Basis Weight Actuator 2 Table 1. Specifications Actuator Sizes J 20HT J 30HT or J 40HT HT denotes High Torque Enclosure Protection Actuator/Motor: IP54IC2000: IP55Remote Station: IP40 Resolution (for 90 Degrees of Valve Rotation) (2) Size 20HT: 5600 stepsSize 30HT: 8800 stepsSize 40HT: 11300 steps A...
Page 3 - Specifications; Valve; See the Specifications table.; Driver Card; Description of Terminal Functions; S, It may be driven from an external
Basis Weight Actuator 3 Only personnel qualified through training or experienceshould install, operate, or maintain this equipment. Do not attempt to install, operate, or maintain thisproduct without this instruction manual and the valveinstruction manual. If you have any questions concern-ing these...
Page 4 - System Description
Basis Weight Actuator 4 Dimension 20HT 30HT 40HT mm AB C 306155 90 455228122 565286134 D EF 50 120 50 80 176 85 100230115 G H K L 35 8.5 6346 60 10.5 9272 80 12.5 116 92 Inches AB C 12.06.103.54 17.98.984.80 22.2 11.22 5.28 D EF 1.974.721.97 3.156.933.35 3.949.064.53 G H K L 1.380.332.481.81 2.360.4...
Page 5 - Included as standard in the Stepmotor Interface are:
Basis Weight Actuator 5 Figure 3. SKF Actuator with Design V150 Valve DESIGN V150 VALVE MOTOR MOUNTINGSCREWS COUPLING HOUSING MOUNTING BRACKET INDICATOR COVER HANDWHEEL INDICATOR ASSEMBLY STEPMOTOR W5393 / IL wheel is intended for use during power outages orwhen ac power has been removed at the exte...
Page 6 - Note; Installation; Valve and Actuator
Basis Weight Actuator 6 Figure 4. Actuator and Controls INDICATOR BOX ACTUATOR OPTIONALREMOTE STATION NOTES: 132 FEET (40m) MAX. WITH 1.5mm 2 CONDUCTORS 320 FEET (100m) MAX WITH 2.5mm 2 CONDUCTORS MAX 1000 FT, (255m) WITH 0.75mm 2 CONDUCTORS 1 1 2 2 A3754-4 / IL Note For additional information on us...
Page 7 - CAUTION
Basis Weight Actuator 7 Figure 5. IC2000 Control Cabinet Components 1 E0011 / IL Figure 6. Remote Station E0012 / IL CAUTION Incorrect valve shaft rotation can dam-age internal valve parts. To avoid suchdamage, be certain that the actuator willprovide the correct rotation direction forthe valve you ...
Page 8 - WARNING
Basis Weight Actuator 8 Figure 7. Remote Station Dimensions A5966 / IL For assistance in wiring, refer first to the overall sche-matic in figure 8 which includes references to moredetailed wiring schematics that show specific sectionsof the system. Also refer to figure 9 for a schematic ofthe power ...
Page 9 - Motor; Limit Switches; Connect ground to the terminal block.; External Control Signal; Manual Station Input Wiring
Basis Weight Actuator 9 Motor Refer to figure 10. Use the wire color codes and termi-nal numbers as shown in figures 9 and 10 when con-necting motor wires to terminal block TB1. Note The wire color codes are subject tochange per availibility of cable. The con-nections should be verified at both ends...
Page 11 - Input Signal Options; Optional Remote Position Indication
Basis Weight Actuator 11 Table 2. Manual Station Inputs Manual Station Input Terminal Type of Circuit Assert By Effect While Asserted INC TB1–15 24V opto- isolated grounding to TB1–10 Commands the actuator to run in the direction to open the valve, provided “max. open” limit switch is not tripped. D...
Page 12 - Settings; Plug the motor drive back into the IC2000.; Plug the IC500 module back into the cabinet.; Start Up
Basis Weight Actuator 12 Table 4. SD13 Card Functions Link Position Function Comments DefaultSetting 1 A–B STANDBY OUT No standby (braking) current selected 1 B–C STANDBY IN 50% standby (braking) current selected * 2 D–E HALF Half-stepping mode selected (maximumresolution) * E–F FULL Full-stepping m...
Page 13 - Turn on power to the Stepmotor Interface.
Basis Weight Actuator 13 Figure 9. Transformer Schematic E0014 / IL JUMPER over-tightened, the switch action maynot allow the switch to close after it hasbeen tripped. 4. Turn on power to the Stepmotor Interface. 5. Check to be sure the valve rotation indicator in theStepmotor Interface and in the o...
Page 15 - Adjustment
Basis Weight Actuator 15 Figure 11. Limit Switch Connection Schematic, 2 Limit Switches (Standard) NOTE:LS1 & LS2 OPEN THE COMMAND CIRCUITS TO STOP THE ACTUATORAT THE LIMIT CONDITIONS. E0016 / IL (CABLE OD = 9.1mm) Adjustment Limit Switches The Basis Weight Assembly is standardly shipped with2 l...
Page 16 - Replace the travel indicator cover and screws.; Stroking Speed
Basis Weight Actuator 16 Figure 12. Limit Switch Connection Schematic, 4 Limit Switches (Optional) E0017 / IL INSTALLED ATFACTORY INDIN RAIL (O.D. = 10.7mm) over-tightened, the switch action maynot allow the switch to close after it hasbeen tripped. 5. Use the handwheel to position the actuator to 9...
Page 18 - Valve Position Indicator
Basis Weight Actuator 18 Figure 14. Overall Connection Schematic for IC500/Manual Station/SD13 E0027 / IL +24V INCLIM DECLIM JUMPER IN B1 POSITION FASTINC FASTDEC SLOWINC SLOWDEC COMMON BRAKING CURRENT SET SPEEDSETTINGS 1 SLOW RA TE RA TE COMM F AST RA TE ST OP CURRENT ST OP CURRENT RETURN +24DC SD1...
Page 19 - Maintenance; Use bypass valves or completely
Basis Weight Actuator 19 Figure 15. Control Connection Schematic without Remote Station and without Manual Station WITH THIS CONNECTION TO COMPUTER THE ACTUATORCAN ONLY RUN WITH SLOW SPEED.CR1=INCREASECR2=DECREASENOTE:IF THE MANUAL STATION IS INSTALLED, CONTROL CONFLICTS MAY OCCUR, SEE WIRING SECTIO...
Page 20 - Troubleshooting; If the actuator will not operate,
Figure 16. Jumper Configurations NOTE:JUMPERS A4, A5, A6, AND A7 ARE NOT FIELD SELECTABLEUN-LESS THIS OPTION HAS BEEN INSTALLED AT THE FACTORY. E0020 / IL 1. STANDARD: CONTACT CLOSURE OR OPEN COLLECTOR LOGIC INPUTS 2. OPTIONS: POSITIVE VOLTAGE PULSES FOR OPTION, CONTACT FACTORY AND SPECIFY YOUR INPU...
Page 21 - Test Procedures; Checking the SD13 Card; Checking the IC500 Card; Valve Maintenance
Basis Weight Actuator 21 Figure 17. Actuator/Valve Connection Test Procedures Required equipment for these procedures are an ex-tender card (see the parts list) and volt–ohm–millime-ter or similar voltage–measuring device. Checking the SD13 Card 1. Remove the SD13 module (refer to the ReplacingModul...
Page 22 - Replacing the Actuator Motor; Unlock and open the Stepmotor Interface.; Replacing the Transformer
Basis Weight Actuator 22 WARNING The valve ball or disk closes and openswith a shearing, cutting motion. Avoidpersonal injury from this motion bykeeping hands, tools, and other objectsaway from the valve ball or disk. 3. Loosen the socket–head screws in the valve shaftclamp (see figure 17). The valv...
Page 23 - Field Installation of the Remote Station; Parts List
Basis Weight Actuator 23 2. Record the location of the wire connections on theterminal block. Remove the transformer wires from theterminal block. 3. Unscrew the mounting screw from the center of thetransformer and remove the transformer from the backof the cabinet. 4. Be sure to remove insulation f...