Page 2 - OTICE
The information contained in this document is subject to change without notice. This manual is based on the production version of the Heated Flame Ionization Detector Analyzer Module. Hardware and/or software changes may have occurred since this printing. Rosemount Analytical's NGA 2000 system of Mo...
Page 3 - ONTENTS; REFACE; Glossary; ECTION
C ONTENTS 748414-AAugust 1999 i Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 P REFACE Purpose/Safety Summary................................................................................. P1 Glossary ...................................................................
Page 6 - Warranty
C ONTENTS 748414-A August 1999 iv Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 S ECTION 5. R EPLACEMENT P ARTS 5.1 Replacement Parts ................................................................................... 61 5.1.1 General ....................................
Page 7 - IGURES
C ONTENTS 748414-AAugust 1999 v Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 F IGURES Figure 1-1. Flame Ionization Detection Technology ........................................ 3Figure 1-2. HFID Analyzer Module - Top View ...............................................
Page 8 - ABLES
C ONTENTS 748414-A August 1999 vi Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 T ABLES Table 3-1. HFID Analyzer Module Alarms ........................................................ 26
Page 9 - personal injury or property damage if the warning is ignored.; NOTE; WARNING: ELECTRICAL SHOCK HAZARD
748414-AAugust 1999 P1 Heated Flame Ionization Detector Analyzre Module Rosemount Analytical NGA 2000 P REFACE P URPOSE /S AFETY S UMMARY The purpose of this manual is to provide information concerning the components, functions,installation and maintenance of this particular NGA 2000 module. Some se...
Page 10 - WARNING: POSSIBLE EXPLOSION HAZARD; Consult the factory if flammable samples will be measured.; WARNING: HIGH TEMPERATURE; burner can reach this temperature level.; WARNING: PARTS INTEGRITY
748414-A August 1999 P2 Heated Flame Ionization Detector Analyzre ModuleRosemount Analytical NGA 2000 P REFACE WARNING: POSSIBLE EXPLOSION HAZARD This equipment is used in the analysis of sample gases which may beflammable, and the burner fuel used in the ionization process is flammable. Acontinuous...
Page 11 - CAUTION: PURGE AIR REQUIREMENT; Area classification for the protected enclosure:
748414-AAugust 1999 P3 Heated Flame Ionization Detector Analyzre Module Rosemount Analytical NGA 2000 P REFACE CAUTION: PURGE AIR REQUIREMENT This Analyzer Module must be used in conjunction with a device (ControlModule or PC Interface) that can actively monitor network variables related topressure ...
Page 12 - The Operator Interface plus the Controller Board.
748414-A August 1999 P4 Heated Flame Ionization Detector Analyzre ModuleRosemount Analytical NGA 2000 P REFACE G LOSSARY Analyzer Module The module that contains all sensor/detector components for development of a PrimaryVariable signal; includes all signal conditioning and temperature control circu...
Page 13 - Power Supply
748414-AAugust 1999 P5 Heated Flame Ionization Detector Analyzre Module Rosemount Analytical NGA 2000 P REFACE Power Supply Any of a variety of components that provides conditioned power to other NGA 2000components, from the Power Supply Board that plugs into the front of the Backplane in astand-alo...
Page 15 - filtered to <2 microns; WARNING: EXPLOSION HAZARD
748414-AAugust 1999 P7 Heated Flame Ionization Detector Analyzre Module Rosemount Analytical NGA 2000 P REFACE S PECIFICATIONS - G AS R EQUIREMENTS S AMPLE Non-flammable, below 100% of LEL F LOW RATE 1.0 to 2.5 L/min. S UPPLY PRESSURE 345 to 620 hPa-gauge (5 to 9 psig) T EMPERATURE 110 o C to 230 o ...
Page 17 - See Caution below; CAUTION: PRESSURE RELIEF VALVE; F). Severe burns could result from touching
748414-AAugust 1999 P9 Heated Flame Ionization Detector Analyzre Module Rosemount Analytical NGA 2000 P REFACE S PECIFICATIONS - G AS C ONNECTIONS ( CONTINUED ) P RESSURE R ELIEF V ALVE See Caution below . CAUTION: PRESSURE RELIEF VALVE No connection shall be made to this fitting. If this caution is...
Page 18 - Current Operator and Service Training Schedule
748414-A August 1999 P10 Heated Flame Ionization Detector Analyzre ModuleRosemount Analytical NGA 2000 P REFACE C USTOMER S ERVICE , T ECHNICAL A SSISTANCE AND F IELD S ERVICE For order administration, replacement Parts, application assistance, on-site or factoryrepair, service or maintenance contra...
Page 19 - 48414 Instruction Manual (this document); OMPLIANCES; NAMUR; FM
748414-AAugust 1999 P11 Heated Flame Ionization Detector Analyzre Module Rosemount Analytical NGA 2000 P REFACE D OCUMENTATION The following Heated Flame Ionization Detector Analyzre Module instruction materialsare available. Contact Customer Service or the local representative to order. 748414 Inst...
Page 21 - F). The concentration is expressed in ppm or
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 1 I NTRODUCTION 1 1.1 O VERVIEW This manual describes the Heated Flame Ionization Detector (HFID) Analyzer Module ofRosemount Analytical's NGA 2000 Series of gas analysis components. See Figures 1-1 an...
Page 22 - NTRODUCTION
748414-A August 1999 2 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 1 I NTRODUCTION A standard HFID Analyzer Module is only equipped to analyze a non-flammable sample,below 100% of the LEL. WARNING: POSSIBLE EXPLOSION HAZARD Protection against explosion depends upon ...
Page 23 - IGURE
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 3 I NTRODUCTION 1 1.4 T HEORY OF T ECHNOLOGY This Analyzer Module uses the flame ionization method of detection. The sensor is a burnerin which a regulated flow of sample gas passes through a flame sus...
Page 25 - NSTALLATION; WARNING: INSTALLATION RESTRICTIONS; Operating ambient temperature is 15
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 5 I NSTALLATION 2 2.1 U NPACKING If the HFID Analyzer Module is received as a separate unit, carefully examine the shippingcarton and contents for signs of damage. Immediately notify the shipping carri...
Page 26 - VERVIEW; Purge air and burner air should be supplied from separate sources.
748414-A August 1999 6 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 2 I NSTALLATION 2.4 G ASES 2.4.1 O VERVIEW During normal operation, the Analyzer Module requires fuel and air to maintain the burnerflame as well as suitable standard gases for calibration and instru...
Page 27 - WARNING: HIGH TEMPERATURES; C. Make connections to these fittings when; CAUTION: POSSIBLE INSTRUMENT DAMAGE; WARNING
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 7 I NSTALLATION 2 F IGURE 2-1. B ACK P ANEL C ONNECTIONS 2.4.2 P NEUMATIC C ONNECTIONS WARNING: HIGH TEMPERATURES The Sample In, Sample Bypass Out, and Burner Exhaust Out gases and fittingscan reach te...
Page 28 - CAUTION: PURGE AIR REQUIREMENTS; PECIFICATIONS; He mixed fuel is recommended over H
748414-A August 1999 8 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 2 I NSTALLATION CAUTION: PURGE AIR REQUIREMENTS The front panel LEDs of the Analyzer Module, as installed, are not visible, theuser should provide an indicator for the safety system as per ANSI/NFPA ...
Page 29 - CAUTION: OVER PRESSURE DAMAGE
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 9 I NSTALLATION 2 Span Gas - Span gas consists of a specified concentration of methane or other hydrocarbon in a background gas such as nitrogen. Analysis is affected by the backgroundgas of the sample...
Page 30 - Leak Test
748414-A August 1999 10 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 2 I NSTALLATION DIFFUSER BULKHEADREDUCER1/4T - 1/8TBRASS FILTER BULKHEAD1/4T - 1/4TBRASS TUBING 1/8 ODCOPPER MANIFOLD,SAMPLE SAMPLECAPILLARY SENSOR,SAMPLETEMPERATURE BULKHEAD1/4T - 1/8TSS RESTRICTOR...
Page 31 - FUEL; HFID
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 11 I NSTALLATION 2 2.5 E LECTRICAL C ONNECTIONS Two electrical connections are required on theAnalyzer Module: POWER and NETWORK (SeeFigure 2-3). On the Analyzer Module, twoNETWORK connectors are avail...
Page 32 - FRONT VIEW; SIDE VIEW
748414-A August 1999 12 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 2 I NSTALLATION 6.0 [152] .7 [18] 1.9 [48] 6.8 [174] 8.2 [208] .6 [15] 2.8 [71] 4.3 [110] 1.1 [28] 2.0 [51] 3.6 [91] 1.1 [28] FRONT VIEW 1.4 [34] 22.5 [571] .3 [7] .7 [17] .2 [6] .25 [6] DIA SIDE VI...
Page 35 - All external gas connections have been leak checked.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 15 I NSTALLATION 2 • All external gas connections have been leak checked. • The dead volume for external sample and fuel lines have been minimized. • The stainless steel tubing used for the fuel and sa...
Page 37 - TARTUP AND; WARNING: PRESSURIZED ENCLOSURE
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 17 S TARTUP AND O PERATION 3 3.1 O VERVIEW Prior to initial startup, the user should leak test the module as outlined in Section 2. For the remainder of this section, Analyzer Module interconnection wi...
Page 41 - Check and re-adjust the internal pressures if required.; INDING; Calibration gas setup is as follows:
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 21 S TARTUP AND O PERATION 3 15. Check and re-adjust the internal pressures if required. 16. The unit is ready for operation. 3.3 B INDING To achieve full coordination between Analyzer Modules and asso...
Page 42 - select the proper preamp sense resistor.
748414-A August 1999 22 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 3 S TARTUP AND O PERATION 4. Verify the capillary type in the Analyzer Manufacturing Data menu (under the TechnicalConfiguration menu structure, select the following from the Main Menu: TechnicalLev...
Page 43 - OUTINE
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 23 S TARTUP AND O PERATION 3 4. Enable Calibration Adjustment Limits in the Calibration Parameters menu. NOTE If the range selections straddle 725 ppm, CH 4 , the zero and span calibration for each ran...
Page 45 - RESPONSE; psig
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 25 S TARTUP AND O PERATION 3 F IGURE 3-1. T YPICAL C URVES OF M ODULE R ESPONSE VS . P RESSURE S ETTING ON F UEL P RESSURE R EGULATOR F IGURE 3-2. T YPICAL C URVES OF M ODULE R ESPONSE VS . P RESSURE S...
Page 47 - AINTENANCE AND; WARNING: QUALIFIED PERSONNEL; OVERVIEW
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 27 M AINTENANCE AND T ROUBLESHOOTING 4 Cover Insulation Shield SecuringScrew (4) Cover/Rear PanelSecuring Screws (6) PURGE AIR OUT W ARNING W ARNING ATTENTION BURNER AIR IN REGULATED AIR IN PURGE AIR I...
Page 48 - OMPONENT REPLACEMENT
748414-A August 1999 28 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING Figure 4-2 illustrates the locations of major components of the HFID. F IGURE 4-2. L OCATIONS OF M AJOR A SSEMBLIES OF THE HFID 4.2 C OMPONENT REPLACEMENT 4.2.1 O...
Page 50 - VEN; Remove the nuts and ferrules from sample in and sample bypass out.; CAUTION: PREAMP CONNECTORS; connectors on the inner oven front panel.
748414-A August 1999 30 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING 4.2.1.2 O VEN D ISASSEMBLY 1. Refer to Figure 4-4A. Remove the four retaining screws on the oven cover, remove cover. 2. Remove the two screws and one nut securin...
Page 52 - Remove the temperature sensor.
748414-A August 1999 32 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING 4.2.2 B URNER S ENSOR , D ETECTORS AND I GNITOR This section covers burner components which can be replaced without removal of ovenfrom the chassis. 4.2.2.1 T EMP...
Page 53 - Do not
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 33 M AINTENANCE AND T ROUBLESHOOTING 4 Set ScrewM3X0.5 x 10mm903125 RTD Detector657063 Ignitor Assembly657205 O-Ring903736 O-Ring903737 Flameout Sensor657199 Temperature Sensor657468 Retainer, Burner C...
Page 54 - WARNING: BURNER CONTAMINATION; Remove screw securing thermal block to burner.
748414-A August 1999 34 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING 4.2.3 B URNER I NTERNAL C OMPONENTS WARNING: BURNER CONTAMINATION Do not handle internal parts of the burner with bare hands. All tools used formaintenance must b...
Page 56 - Remove the sample jet and gasket from the bottom of the burner base.
748414-A August 1999 36 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING Air Baffle (Ref)102260See Below Sample Jet657005 Gasket102256 Jet Assembly657012 Gasket102273 Nut, Jet657016 Air Baffle ≈ .06 Position with tab overthe air hole(a...
Page 57 - Installation; new
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 37 M AINTENANCE AND T ROUBLESHOOTING 4 Installation WARNING: BURNER CONTAMINATION Do not handle internal parts of the burner with bare hands. All tools used formaintenance must be free of contaminates....
Page 58 - RTD; Disconnect the sample RTD wiring connector, note location.
748414-A August 1999 38 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING Sample RTD657061 Cartridge Heater659643 Thermostat657065 4.2.4 T HERMAL B LOCK The sample RTD can be replaced with the thermal block attached to burner and mounte...
Page 59 - ARTRIDGE; Install replacement cartridge heater, snug down set screw.; HERMOSTAT; Install oven into analyzer module.; AMPLE; Install replacement capillary.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 39 M AINTENANCE AND T ROUBLESHOOTING 4 4.2.4.2 C ARTRIDGE H EATER 1. Remove oven from analyzer module per Section 4.2.1.1 2. Remove burner/thermal block from oven per Section 4.2.1.2. 3. Refer to Figur...
Page 62 - Mount replacement board to electronics assembly.
748414-A August 1999 42 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING F IGURE 4-12. E LECTRONICS A SSEMBLY – E XPLODED V IEW 4.2.5.1 P RINTED C IRCUIT B OARDS When replacing a circuit board, the following procedure is recommended: 1...
Page 63 - Disconnect case temperature sensor cable.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 43 M AINTENANCE AND T ROUBLESHOOTING 4 4.2.5.2 C ASE T EMPERATURE S ENSOR 1. Per Section 4.2.5, remove securing hardware from electronics assembly and lay on bench. 2. Disconnect case temperature senso...
Page 64 - Disconnect the two electrical terminals, note location.
748414-A August 1999 44 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING 4.2.5.3 C ASE P RESSURE P URGE S WITCH 1. Per Section 4.2.5, remove securing hardware from electronics assembly and lay on bench. 2. Disconnect the two electrical...
Page 65 - Disconnect and note location of cables.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 45 M AINTENANCE AND T ROUBLESHOOTING 4 4.2.5.4 P REAMP A SSEMBLY 1. Per Section 4.2.5, remove securing hardware from electronics assembly and lay on bench. 2. Disconnect and note location of cables. 3....
Page 67 - Disconnect the all tubing and wiring connectors, note locations.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 47 M AINTENANCE AND T ROUBLESHOOTING 4 4.2.7 F LOW C ONTROLLER 1. Disconnect the all tubing and wiring connectors, note locations. 2. Remove the four hex nuts securing the flow controller assembly to t...
Page 69 - Remove the two hex nuts securing module to chassis, remove module.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 49 M AINTENANCE AND T ROUBLESHOOTING 4 4.2.8 DC P OWER S UPPLY M ODULE Disconnect and note location of all wiring to DC power supply module. Remove the two hex nuts securing module to chassis, remove m...
Page 71 - Remove the purge air regulator mounting bracket screws.
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 51 M AINTENANCE AND T ROUBLESHOOTING 4 4.2.9.1 R EPLACING F RONT P ANEL C OMPONENTS 1. To access components, remove the four front panel mounting screws (two on front, one on each side). 2. Remove the ...
Page 72 - Install replacement module in reverse order.; LED I; Pull the switch and o-ring out from inside the front panel.
748414-A August 1999 52 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING LON/P OWER M ODULE 1. Disconnect wiring connectors, note locations. 2. Refer to Figure 4-20. From the outside of the front panel, remove the two mounting screws. ...
Page 78 - AFETY
748414-A August 1999 58 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING 4.3 T ROUBLESHOOTING C HECKLIST 4.3.1 S AFETY S YSTEM 1. Verify purge supply pressure at bulkhead is between 10 and 20 psig. 2. Check case for leaks. 3. Check bur...
Page 79 - RIFT
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 59 M AINTENANCE AND T ROUBLESHOOTING 4 7. Verify auto-ignite parameters are properly set. 8. Verify burner is properly sealed. 9. Verify quality of air supply is good. 10. Verify quality of fuel supply...
Page 80 - OISE
748414-A August 1999 60 Heated Flame Ionization Detector Analyzer ModuleRosemount Analytical NGA 2000 4 M AINTENANCE AND T ROUBLESHOOTING 4.3.4 N OISE 1. Check that the burner exhaust is free from water condensation. 2. Verify connection to the collector is correct. 3. Verify connection to the polar...
Page 81 - EPLACEMENT; ENERAL
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 61 R EPLACEMENT P ARTS 5 WARNING: PARTS INTEGRITY Tampering with or unauthorized substitution of components may adverselyaffect safety of this product. Use only factory-approved components for repair. ...
Page 83 - HFID I; DENTIFICATION
Heated Flame Ionization Detector Analyzer Module Rosemount Analytical NGA 2000 748414-AAugust 1999 A1 HFID I DENTIFICATION M ATRIX A Each analyzer is configured per the customer sales order. Below is the HFID sales matrixwhich lists the various configurations available. To identify the configuration...
Page 87 - Rosemount Analytical; ARRANTY
Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free fromdefects in workmanship and material under normal use and service for a period of twelve (12)months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquidjunctions, electrolyte...
Page 89 - Field service and repair facilities are located worldwide.; National Response Center; IELD
Field service and repair facilities are located worldwide. U.S.A. To obtain field service on-site or assistance with a service problem, contact (24 hours, 7days a week): National Response Center 1-800-654-7768 I NTERNATIONAL Contact your local Rosemount Sales and Service office for service support. ...
Page 91 - ADDENDUM; NSTRUCTION; Read this information and note the conflicts.; ENU
I NSTRUCTIONS 015-748434-A Rosemount Analytical ADDENDUM HFID I NSTRUCTION M ANUAL 748414 Rosemount Analytical Inc. 4125 E AST L A P ALMA A VENUE • A NAHEIM , C ALIFORNIA 92807-1802 • (714) 986-7600 • FAX: (714) 577-8006 A UGUST 1999 • 015-748434-A • P RINTED IN USA This addendum serves as an amendm...
Page 107 - MENU: 49 CALFACTORSI1
ADDENDUM 17 of 42 Rosemount Analytical August 1999 748434-A MENU: 47 AMHELPINDEX MENU: 48 LINRANGE1I1 MENU: 49 CALFACTORSI1
Page 110 - MENU: 56 LIGHTFLAMEI1
ADDENDUM 20 of 42 Rosemount Analytical August 1999 748434-A MENU: 56 LIGHTFLAMEI1 MENU: 57 AUTOFLAMEI1 MENU: 58 DISPLAY
Page 113 - MENU: 66 AMHELPINDEX2
ADDENDUM 23 of 42 Rosemount Analytical August 1999 748434-A MENU: 65 SELFTEST MENU: 66 AMHELPINDEX2 MENU: 67 SOFT_DIAG
Page 132 - OTES
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