Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!
Emerson Process ManagementRosemount Analytical Inc.Process Analytic Division 1201 N. Main St.Orrville, OH 44667-0901T (330) 682-9010F (330) 684-4434e-mail: [email protected]://www.processanalytic.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, ...
Page 3 - HIGHLIGHTS OF CHANGES; Page
HIGHLIGHTS OF CHANGES Effective April, 2004 Rev. 4.0 Page Summary Cover Updated revision number and date. Deleted certification data. P-3 through P-14 Added foreign language versions of “Safety Instructions for the Wiringand Installation of this Apparatus”. 1-1 Revised Warning. Revised para. 1-2a to...
Page 5 - Instruction Manual; Hazardous Area Oxymitter 4000; TABLE OF CONTENTS
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management i Hazardous Area Oxymitter 4000 TABLE OF CONTENTS PREFACE............................................................................................................................1 ...
Page 6 - HART Communicator O
Instruction Manual IB-106-340C Rev. 4.1July 2004 ii Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 6-0 STARTUP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000WITH LOI........................................................................................
Page 7 - LIST OF ILLUSTRATIONS
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management iii Hazardous Area Oxymitter 4000 LIST OF ILLUSTRATIONS Figure 1-1. Typical System Package ....................................................................................... 1-2F...
Page 8 - LIST OF TABLES
Instruction Manual IB-106-340C Rev. 4.1July 2004 iv Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 Figure 8-10. Fault 8, Low Heater Temp ................................................................................... 8-12Figure 8-11. Fault 9, Hig...
Page 9 - PREFACE; NOTE; NOTE TO USERS
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-1 Hazardous Area Oxymitter 4000 PREFACE The purpose of this manual is to provide information concerning the components, func-tions, installation and maintenance of the Oxymitter 400...
Page 10 - IMPORTANT; the Operator Manual for instructions.
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member ...
Page 11 - BELANGRIJK
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-3 Hazardous Area Oxymitter 4000 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoe...
Page 12 - VIGTIGT
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemsland...
Page 13 - alle; spanningvoerende geleiders verbreekt indien een
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-5 Hazardous Area Oxymitter 4000 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies v...
Page 14 - TÄRKEÄÄ; Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltiois...
Page 16 - Wichtig
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 Wichtig Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der...
Page 17 - IMPORTANTE
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-9 Hazardous Area Oxymitter 4000 IMPORTANTE Norme di sicurezza per il cablaggio e l’installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli s...
Page 18 - VIKTIG
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og...
Page 21 - VIKTIGT
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-13 Hazardous Area Oxymitter 4000 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemslä...
Page 23 - CERAMIC FIBER PRODUCTS; SECTION I. IDENTIFICATION; Vitreous Aluminosilicate Fibers with Silicon Dioxide.; Watlow Columbia; HEALTH HAZARD SUMMARY; Possible cancer hazard based on tests with laboratory animals.
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-15 Hazardous Area Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIAL SAFETY DATA SHEET JULY 1, 1996 SECTION I. IDENTIFICATION PRODUCT NAME Ceramic Fiber Heaters, Molded Insulation Modul...
Page 24 - SECTION II. PHYSICAL DATA; APPEARANCE AND; SECTION III. HAZARDOUS INGREDIENTS; Zirconium Silicate; SECTION IV. FIRE AND EXPLOSION DATA; EXTINGUISHING MEDIA; Use extinguishing agent suitable for type of surrounding fire.
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-16 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fiber shapes. With or without optional white to gray granular surface coating an...
Page 25 - SECTION V. HEALTH HAZARD DATA; THRESHOLD LIMIT VALUE; EYE; EXPOSURE TO USED CERAMIC FIBER PRODUCT; EPIDEMIOLOGY
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-17 Hazardous Area Oxymitter 4000 SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EXPOSURE EYE Avoid contact with eyes. Slightly to moderately i...
Page 26 - TOXICOLOGY; EMERGENCY FIRST AID PROCEDURES; SECTION VI. REACTIVITY DATA; STABILITY/CONDITIONS TO AVOID
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-18 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 TOXICOLOGY A number of studies on the health effects of inhalation exposure of rats and hamsters are available. Rats wereexposed to RCF in a series o...
Page 27 - SECTION VII. SPILL OR LEAK PROCEDURES
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management P-19 Hazardous Area Oxymitter 4000 SECTION VII. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED Where possible, use vacuum suction with HEPA filters to c...
Page 28 - SECTION IX. SPECIAL PRECAUTIONS; PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-20 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed. The Toxicology data indicate ...
Page 30 - GENERAL PRECAUTIONS FOR HANDLING AND; Never tamper with safety devices in valves or cylinders.
Instruction Manual IB-106-340C Rev. 4.1July 2004 P-22 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the CompressedGas Association’s “Handbook...
Page 31 - SECTION 1; SYSTEM OVERVIEW; This Instruction Bulletin provides the infor-; Description; The Hazardous Area Oxymitter 4000 is
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1 Hazardous Area Oxymitter 4000 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 COMPONENT CHECKLIST OF TYPICALSYSTEM (PACKAGE CONTENTS) A typical Rosemou...
Page 32 - Bulletin
Instruction Manual IB-106-340C Rev. 4.1July 2004 1-2 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 2 8 1 4 3 37270007 6 7 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 5 1. Instruction Bullet...
Page 33 - Configuration; REMOTE MOUNTED
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3 Hazardous Area Oxymitter 4000 When the cell is at operating temperature and there are unequal oxygen concentra-tions across the cell, oxygen ions wi...
Page 34 - Features
Instruction Manual IB-106-340C Rev. 4.1July 2004 1-4 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 For systems with one or two Hazardous Area Oxymitter 4000 units per combustionprocess, an optional remote mounted SPS40...
Page 36 - The optional Rosemount 751 remote; e. Handling the Hazardous Area; Prior to installing your Hazardous Area
Instruction Manual IB-106-340C Rev. 4.1July 2004 1-6 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 (d) Optional IMPS 4000. The Pro- grammable Logic Controller (PLC)in the IMPS 4000 provides faultindications using flash...
Page 39 - A source of instrument air is optional at
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-9 Hazardous Area Oxymitter 4000 A source of instrument air is optional at the Hazardous Area Oxymitter 4000 forreference air use. Since the unit can b...
Page 40 - The flame arrestor ceramic diffusion as-
Instruction Manual IB-106-340C Rev. 4.1July 2004 1-10 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 1-6 PROBE OPTIONS a. Flame Arrestor Ceramic Diffusion Assembly The flame arrestor ceramic diffusion as- sembly, Figure...
Page 41 - VIEW A
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-11 Hazardous Area Oxymitter 4000 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45...
Page 43 - HAZARDOUS AREA CERTIFICATIONS; b. Hazardous Area Oxymitter 4000 with Remote Electronics; CSA
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-13 Hazardous Area Oxymitter 4000 Power Requirements: Probe Heater...................................... 175 W nominal Electronics........................
Page 47 - SECTION 2; INSTALLATION
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1 Hazardous Area Oxymitter 4000 SECTION 2 INSTALLATION The Hazardous Area Oxymitter 4000and probe abrasive shield are heavy.Use proper lifting and carrying proce-dures ...
Page 48 - Figure 2-1. Hazardous Area Oxymitter 4000 Probe Installation
Instruction Manual IB-106-340C Rev. 4.1July 2004 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 CO VER REMO V A L & A CCESS 305 305 (12) (12) ADD T O DI M “A ” FOR PR OBE W IT H CERAMI C DI FFUSER 95 ( 3 .8 ) WI T H SNUBBER DI FF...
Page 49 - REMOTE ELECTRONICS
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 Hazardous Area Oxymitter 4000 ( ) 56.0 2.21 ( ) 164.6 6.48 246.9 9.72 ( ) 84.6 3.33 ( ) 62.0 (2.44) DIA. 189.8 7.47 ( ) 140.2 5.52 ( ) 66.5 2.62 ( ) 93.5 ( ) 3.68 PIP...
Page 51 - MOUNTING
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Hazardous Area Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y S PACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A TABLE V. MOUNTING PLA TE DIMENSIONS FOR HAZAR...
Page 52 - INSTALLATION FOR MASONRY; PROBE MOUNTING
Instruction Manual IB-106-340C Rev. 4.1July 2004 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT ADAPTOR PLATE NOT FURNISHED BY ROSEMOUNT. INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION...
Page 54 - Figure 2-7. Installation with Drip Loop and Insulation Removal; For a Hazardous Area Oxymitter 4000 with; Figure 2-8. Remote Electronics Mounting
Instruction Manual IB-106-340C Rev. 4.1July 2004 2-8 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G NI N - R I T L A I VE - E E H GAS CAL. DRIPLOOP LOGIC I...
Page 55 - Line; Connect the line, or; c. Connect 4-20 mA Signal and Calibration; represents the O
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-9 Hazardous Area Oxymitter 4000 To meet the Safety Requirements ofIEC 1010 (EC requirement), and ensuresafe operation of this equipment, con-nection to the main electri...
Page 58 - WIRING DIAGRAM
Instruction Manual IB-106-340C Rev. 4.1July 2004 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 TYPE KTHERMOCOUPLESIGNAL HEATER POWER(BELOW COVER) OXYGEN SIGNAL + + - - TERMINALBLOCK GROUND LUGS 37270023 LINE VOLTAGE 4-20 mA SIGNAL ...
Page 60 - e. Install Interconnecting Cable; After the Hazardous Area Oxymitter 4000 is
Instruction Manual IB-106-340C Rev. 4.1July 2004 2-14 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 If using an IMPS 4000 or an SPS 4000,install it in a non-hazardous, explosive-free environment. 2. Calibration Handshake/Logic I/O. The ...
Page 61 - Gas Connections; Two calibration gas concentrations are used
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15 Hazardous Area Oxymitter 4000 37270008 REF AIR SET 263C152G01 1 FLOWMETER 0.006-0.057 SCMH (0.2-2.0 SCFH) 771B635H02 2 PRESSURE GAGE 0-103 KPA GAGE (0-15 PSIG) 27543...
Page 63 - SECTION 3; a. Verify Mechanical Installation; Ensure the Hazardous Area Oxymitter 4000; b. Verify Terminal Block Wiring; Check the terminal block wiring; Figure 3-1. Electronics Housing Terminals and Membrane Keypad
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-1 Hazardous Area Oxymitter 4000 SECTION 3 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD Install all protective equipment coversand sa...
Page 64 - c. Verify Hazardous Area Oxymitter 4000
Instruction Manual IB-106-340C Rev. 4.1July 2004 3-2 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 c. Verify Hazardous Area Oxymitter 4000 Configuration Located on the microprocessor board, the top board, are two switches t...
Page 66 - Handshake
Instruction Manual IB-106-340C Rev. 4.1July 2004 3-4 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 The HART option is not protected byenergy limiting barriers. It must not beinterfaced from within the hazardousarea. The 4-2...
Page 67 - RECOMMENDED CONFIGURATION
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-5 Hazardous Area Oxymitter 4000 3-3 RECOMMENDED CONFIGURATION a. 4-20 mA Signal Upon Critical Alarm Rosemount recommends that the factory default be utiliz...
Page 69 - SECTION 4; Figure 4-1. Electronics Housing Terminals with LOI
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-1 Hazardous Area Oxymitter 4000 SECTION 4 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI Install all protective equipment coversand safety ground lea...
Page 71 - f. Once the cell is up to operating tempera-; To access TP5 and TP6 under the LOI; Figure 4-2. Defaults – Hazardous Area Oxymitter 4000 with LOI
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-3 Hazardous Area Oxymitter 4000 f. Once the cell is up to operating tempera- ture, the O 2 percentage can be read: 1. To access TP5 and TP6 under the LOI modu...
Page 75 - SECTION 5; POWER UP; When power is applied to the probe, the cell; Display; The ramp cycle turns into a cycle where the; Figure 5-1. Startup and Normal Operation
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with Keypad 5-1 Hazardous Area Oxymitter 4000 SECTION 5 STARTUP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH MEMBRANE KEYPAD 5-1 POWER UP a. Startup Displ...
Page 76 - Air
Instruction Manual IB-106-340C Rev. 4.1July 2004 5-2 Startup and Operation with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 d. Keypad The five membrane keys on the membrane keypad are only used during calibration toadjust the high and low g...
Page 79 - SECTION 6; LK
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-1 Hazardous Area Oxymitter 4000 SECTION 6 STARTUP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI 6-1 POWER UP a. Startup Display When power i...
Page 80 - It should be noted that the Hazardous Area; LOI KEY DESIGNATIONS
Instruction Manual IB-106-340C Rev. 4.1July 2004 6-2 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 LCD DISPLAY WINDOW SELECTION ARROWS SELECTION ARROW 37260054 SELECTION ARROW TOUCH CONFIRMATION LED Figure 6-3. LOI Fea...
Page 81 - LOI MENU TREE
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-3 Hazardous Area Oxymitter 4000 6-5 LOI MENU TREE This LOI menu for the Oxymitter 4000 is shownin Figure 6-4. This menu tree is specific to theOxymitt...
Page 82 - Setup; O2 Gas #1 – Enter the high or low cal; O2 Output Tracks – 4 to 20 mA signal
Instruction Manual IB-106-340C Rev. 4.1July 2004 6-4 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 SYSTEM O2 Gas 1 O2 Gas 2 O2-Reset Vals O2 O2 Cal Intervl O2- Gas Time Purge Time _____% _____% ____H ___Sec. Yes/No Yes...
Page 84 - PID Parameter – Displays the line volt-; DATA; Displays information about the O; LOI INSTALLATION
Instruction Manual IB-106-340C Rev. 4.1July 2004 6-6 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 d. SYSTEM/Status 1. Alarms – Diagnostic alarms. See Section 8, TROUBLESHOOTING. 2. PID Parameter – Displays the line vo...
Page 85 - OXYMITTER 4000 TEST POINTS; cell millivolt, and the process O
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-7 Hazardous Area Oxymitter 4000 6-8 OXYMITTER 4000 TEST POINTS Refer to Figure 6-6. System test points arelocated on the board below the LOI module.Te...
Page 87 - SECTION 7
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-1 Hazardous Area Oxymitter 4000 SECTION 7 HART/AMS The HART option is not protected byenergy limiting barriers. It must not beinterfaced from within the hazardousarea. The ...
Page 88 - Refer to Figure 7-1 and the following steps; Ohms; Refer to Figure 7-2 and the following steps; 50 Ohms Load Resistance
Instruction Manual IB-106-340C Rev. 4.1July 2004 7-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 a. Method 1, For Load Resistance ≥ 250 Ohms Refer to Figure 7-1 and the following steps to connect the HART Communicator to asignal line 250 ...
Page 89 - Off-line operations are those in which the; The opening menu displayed on the LCD is
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-3 Hazardous Area Oxymitter 4000 LOOP CONNECTORS USE INTERFACE00275 0013 ONLY SERIAL PORT & BATTERYCHARGER MUSTNOT BE USED INHAZARDOUS AREAS SERIAL PORT AC L1 AC N + + -...
Page 90 - LOGIC I/O CONFIGURATIONS
Instruction Manual IB-106-340C Rev. 4.1July 2004 7-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 7-5 LOGIC I/O CONFIGURATIONS The Hazardous Area Oxymitter 4000 logic I/Ooutput can be configured for ten different modesthrough HART/AMS. The...
Page 94 - HART COMMUNICATOR O
Instruction Manual IB-106-340C Rev. 4.1July 2004 7-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 7-7 HART COMMUNICATOR O 2 CAL METHOD Use the following procedure to perform acalibration using the HART Communicator. Ifnecessary, use the me...
Page 97 - SECTION 8; When the Zirconium Oxide sensing cell is; O Sensor Performance at 736 C
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-1 Hazardous Area Oxymitter 4000 SECTION 8 TROUBLESHOOTING 8-1 OVERVIEW While the Hazardous Area Oxymitter 4000electronics provides a significant number ofdiagnostic ...
Page 98 - Noise
Instruction Manual IB-106-340C Rev. 4.1July 2004 8-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 d. When flowing calibration gasses, the raw cell millivolt value at test points 1 and 2should represent the levels on the chart inFigu...
Page 99 - If autocalibration is not utilized, a common
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-3 Hazardous Area Oxymitter 4000 8-4 ALARM CONTACTS a. If autocalibration is not utilized, a common bi-directional logic contact is provided forany of the diagnostic ...
Page 101 - Alarms; LOI
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-5 Hazardous Area Oxymitter 4000 Alarms O2 T/C Open LOI KEYPAD DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV ...
Page 104 - When Fault 4 is
Instruction Manual IB-106-340C Rev. 4.1July 2004 8-8 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL m - HEATER T/C + HEAT...
Page 109 - Figure 8-11 shows the electronic assembly
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-13 Hazardous Area Oxymitter 4000 Alarms O2 Temp Hi LOI KEYPAD DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV ...
Page 111 - Figure 8-13 shows the electronic assembly
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-15 Hazardous Area Oxymitter 4000 Alarms O2 Cell Bad LOI KEYPAD DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV...
Page 113 - Figure 8-15 shows the electronic assembly
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-17 Hazardous Area Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + H...
Page 115 - Figure 8-17 shows the electronic assembly
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-19 Hazardous Area Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + H...
Page 116 - How do I detect a plugged diffuser?
Instruction Manual IB-106-340C Rev. 4.1July 2004 8-20 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 8-6 HAZARDOUS AREA OXYMITTER 4000PASSES CALIBRATION, BUT STILLREADS INCORRECTLY There are a few fault conditions where no alarmindica...
Page 117 - Always note the time it takes for the; Can I calibrate a badly plugged diffuser?; It may not be possible to immediately
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-21 Hazardous Area Oxymitter 4000 3. Always note the time it takes for the cell to recover to the normal processvalue after the cal gas is removed. Asthe diffuser plu...
Page 118 - Calibration Record; value to begin migrating back to the process value.; the O
Instruction Manual IB-106-340C Rev. 4.1July 2004 9-0 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 Calibration Record For Rosemount Analytical In Situ O 2 Probe Probe Serial Number: Probe Tag Number: Probe Location: Date Plac...
Page 119 - SECTION 9; HAZARDOUS
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-1 Hazardous Area Oxymitter 4000 SECTION 9 MAINTENANCE AND SERVICE 9-1 OVERVIEW This section identifies the calibration methodsavailable and provides the proc...
Page 122 - ALARMS; Apply the first calibration gas.
Instruction Manual IB-106-340C Rev. 4.1July 2004 9-4 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25% 4mA 20mA NOT USED NOT USED LED HEATER O2 CELL CALIBRATION HEATER T/C STATUS OPEN SHORTED...
Page 123 - Remove the second calibra-
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-5 Hazardous Area Oxymitter 4000 calibration). If the slope or theconstant is out of specifica-tion, a diagnostic alarm LEDwill be flashing. The diagnos-tic a...
Page 124 - Purge xxxxs
Instruction Manual IB-106-340C Rev. 4.1July 2004 9-6 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 4. Touch the Enter arrow to start the Gas 2 flow. The timer is activated and theLOI displays: Flow Gas 2 xxxxsRead Gas 2xxxxsD...
Page 125 - a. Removal and Replacement of Hazardous; (b) Shut off the calibration gases at the
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-7 Hazardous Area Oxymitter 4000 9-4 HAZARDOUS AREA OXYMITTER 4000REPAIR Each of the following procedures details how toremove and replace a specific componen...
Page 127 - REMOTE
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-9 Hazardous Area Oxymitter 4000 37270005 17A 11 15 17 2 Note: The Electronic Assembly, item 2, consists of items 3 through 10. 1 23 1A 4A REMOTE ELECTRONICS ...
Page 129 - d. Terminal Block Replacement
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-11 Hazardous Area Oxymitter 4000 J8 POWER SUPPLY BOARD 37270022 Figure 9-6. J8 Connector 3. Loosen the three captive screws (9, Figure 9-3 or Figure 9-4). Sl...
Page 130 - Replacement
Instruction Manual IB-106-340C Rev. 4.1July 2004 9-12 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 Opening the electronic housing willcause the loss of ALL hazardous per-mits. Opening the electronics housingin a hazardous ar...
Page 131 - Probe
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-13 Hazardous Area Oxymitter 4000 15. Replace right housing cover (1, Figure 9-3); make sure it is tight. Secure thecover using captive washer (20), coverlock...
Page 132 - As the strut installation nears comple-
Instruction Manual IB-106-340C Rev. 4.1July 2004 9-14 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 27540007 WIRE LOOP CERAMIC SUPPORT ROD CELL FLANGE HEATER CERAMIC DIFFUSER ASSEMBLY V-DEFLECTOR Figure 9-8. Heater Strut Asse...
Page 133 - This paragraph covers O
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-15 Hazardous Area Oxymitter 4000 When working on this equipment onthe laboratory bench, be aware thatthe Hazardous Area Oxymitter 4000,probe tube, and flame ...
Page 135 - If previously removed, install the entire; i. Ceramic Diffusion Element Replacement; The diffusion element protects the O
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 9-17 Hazardous Area Oxymitter 4000 12. If previously removed, install the entire electronics per paragraph 9-4b, steps4 and 5. 13. Follow the instructions in p...
Page 136 - j. Contact and Thermocouple Assembly
Instruction Manual IB-106-340C Rev. 4.1July 2004 9-18 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 diffusion element into seat. Do notget any cement on upper part ofceramic diffusion element. Ensurecomplete penetration of ce...
Page 137 - RETURN OF MATERIAL
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material 10-1 Hazardous Area Oxymitter 4000 SECTION 10 RETURN OF MATERIAL 10-1 If factory repair of defective equipment isrequired, proceed as follows: a. Secure a return au...
Page 139 - REPLACEMENT PARTS; Part Number
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 11-1 Hazardous Area Oxymitter 4000 SECTION 11 REPLACEMENT PARTS Table 11-1. Replacement Parts for Probe Figure andIndex No. Part Number Description (Dust Seal) (No D...
Page 140 - JIS High Sulfur/HCl Resistant Cell Only
Instruction Manual IB-106-340C Rev. 4.1July 2004 11-2 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 Table 11-1. Replacement Parts for Probe (Continued) Figure andIndex No. Part Number Description 4849B94G07 JIS High Sulfur/HCl Resi...
Page 142 - Table 11-2. Replacement Parts for Electronics
Instruction Manual IB-106-340C Rev. 4.1July 2004 11-4 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Area Oxymitter 4000 Table 11-2. Replacement Parts for Electronics Figure andIndex No. Part Number Description 9-3, 1, 17 5R10145G01 Cover, Blind 9-3, 1...
Page 143 - OPTIONAL ACCESSORIES; HART HANDHELD 375 COMMUNICATOR; ASSET
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 12-1 Hazardous Area Oxymitter 4000 SECTION 12 OPTIONAL ACCESSORIES HART HANDHELD 375 COMMUNICATOR The HART Handheld 375 Communicator is an interface devicethat pr...
Page 145 - Rosemount Analytical’s O
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 12-3 Hazardous Area Oxymitter 4000 O 2 CALIBRATION GAS Rosemount Analytical’s O 2 Calibration Gas and Service Kits have been carefully designed to provide a more ...
Page 147 - INDEX
Instruction Manual IB-106-340C Rev. 4.1 July 2004 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 13-1 Hazardous Area Oxymitter 4000 SECTION 13 INDEX This index is an alphabetized listing of parts, terms, and procedures having to do with theHazardous Area Oxym...
Page 149 - WARRANTY
3727 3732/07-04 WARRANTY Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be freeof defects in workmanship or material. Should any failure to conform to this warranty becomeapparent during a period of one year after the date of shipment, Rosemount shall, upon pr...
Page 150 - Hazardous Area
Instruction Manual IB-106-340C Rev. 4.1July 2004 © Rosemount Analytical Inc. 2003 Hazardous Area Oxymitter 4000 Emerson Process ManagementRosemount Analytical Inc.Process Analytic Division 1201 N. Main St.Orrville, OH 44667-0901T (330) 682-9010F (330) 684-4434E [email protected] ASIA - PACI...
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