Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!
Emerson Process ManagementRosemount Analytical Inc.Process Analytic Division 1201 N. Main St.Orrville, OH 44667-0901T (330) 682-9010F (330) 684-4434e-mail: [email protected]://www.processanalytic.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, ...
Page 3 - HIGHLIGHTS OF CHANGES; Page
HIGHLIGHTS OF CHANGES Effective May, 1998 Rev. 2.0 Page Summary — Modified existing manual to accommodate integrally mounted SPS 4000Single Probe Autocalibration Sequencer information. — Added locks for the electronic housing covers throughout the manual. — Changed test gas to calibration gas throug...
Page 4 - Updated Figure 6-3 to include last calibration failed alarm.; Added Material Safety Data Sheets.
HIGHLIGHTS OF CHANGES (CONTINUED) Effective May, 1998 Rev. 2.0 (Continued) Page Summary Page 6-4 Updated Figure 6-3 to include last calibration failed alarm. Page 6-6 Added fault 14 to Table 6-1. Page 6-14 Added NOTE to determine when to replace the diffusion element. Page 7-1 Added general troubles...
Page 5 - Changed Figure and Index No.; Updated the numbering of subsequent tables in Section 1.
HIGHLIGHTS OF CHANGES (CONTINUED) Effective Oct., 1998 Rev. 2.1 (Continued) Page Summary Page 9-2 Changed Figure and Index No. Page 9-3 Changed Figure and Index No. and Description. Added Abrasive ShieldAssemblies to parts list. Page 9-5 through 9-7 Changed Figure and Index No. and Part Numbers. Eff...
Page 6 - Added new Quick Start Guide.
HIGHLIGHTS OF CHANGES (CONTINUED) Effective Nov., 1999 Rev. 2.3 Page Summary Pages P-11 thru P-15 Added new Quick Start Guide. Page 1-10 Added information on electronics operating temperatures and parts formounting. Page 1-14 Removed Table 1-4, renumbered subsequent tables in Section 1. Page 3-3 Cha...
Page 7 - Instruction Manual; TABLE OF CONTENTS; AND; HART Communicator Manual O
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management i Oxymitter 4000 TABLE OF CONTENTS PREFACE........................................................................................................................ P-1 Definitions ......
Page 9 - LIST OF ILLUSTRATIONS
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management iii Oxymitter 4000 LIST OF ILLUSTRATIONS Figure 1-1. Typical System Package ....................................................................................... 1-2Figure 1-2. Oxy...
Page 10 - LIST OF TABLES
Instruction Manual IB-106-340 Rev. 2.4April, 2001 iv Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Figure 7-12. Fault 12, EEPROM Corrupt ................................................................................. 7-15Figure 7-13. Fault 13, Invalid Slope .......
Page 11 - PREFACE; NOTE; NOTE TO USERS
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-1 Oxymitter 4000 PREFACE The purpose of this manual is to provide information concerning the components, func-tions, installation and maintenance of the Oxymitter 4000. Some sectio...
Page 12 - IMPORTANT; the Operator Manual for instructions.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They s...
Page 13 - SECTION I. IDENTIFICATION; PRODUCT NAME; Vitreous Aluminosilicate Fibers with Silicon Dioxide.; CHEMICAL NAME; Watlow Columbia; HEALTH HAZARD SUMMARY; Possible cancer hazard based on tests with laboratory animals.
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-3 Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIAL SAFETY DATA SHEET JULY 1, 1996 SECTION I. IDENTIFICATION PRODUCT NAME Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic ...
Page 14 - SECTION II. PHYSICAL DATA; APPEARANCE AND ODOR; SECTION III. HAZARDOUS INGREDIENTS; Zirconium Silicate; SECTION IV. FIRE AND EXPLOSION DATA; FLASH POINT: NONE; Use extinguishing agent suitable for type of surrounding fire.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fiber shapes. With or without optional white to gray granular surface coating and/or optionalbl...
Page 15 - SECTION V. HEALTH HAZARD DATA; THRESHOLD LIMIT VALUE; EYE; EXPOSURE TO USED CERAMIC FIBER PRODUCT; EPIDEMIOLOGY
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-5 Oxymitter 4000 SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EXPOSURE EYE Avoid contact with eyes. Slightly to moderately irritating. Abra...
Page 16 - TOXICOLOGY; and one rat exposed to 9 mg/m; EMERGENCY FIRST AID PROCEDURES; EYE CONTACT; SECTION VI. REACTIVITY DATA; STABILITY/CONDITIONS TO AVOID; Stable under normal conditions of use.; HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 4) Pleural plaques (thickening along the chest wall) have been observed in a small number of employees who had along duration of employment. There are several occup...
Page 17 - Incompatible with hydrofluoric acid and concentrated alkali.; SECTION VII. SPILL OR LEAK PROCEDURES
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-7 Oxymitter 4000 INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hydrofluoric acid and concentrated alkali. HAZARDOUS DECOMPOSITION PRODUCTS N.A. SECTION VII. SPILL OR LEAK PR...
Page 18 - SECTION IX. SPECIAL PRECAUTIONS; PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed.The Toxicology data indicate that ceramic fib...
Page 20 - WHAT YOU NEED TO KNOW; BEFORE INSTALLING AND WIRING A ROSEMOUNT; What type of installation does your system require?; STANDARD
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER 1. What type of installation does your system require? Use the fol...
Page 21 - CAN YOU USE THE FOLLOWING; tion options for the Oxymitter 4000 are shown in Figure 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-11 Oxymitter 4000 CAN YOU USE THE FOLLOWING QUICK START GUIDE? Use this Quick Start Guide if ... 1. Your system requires a STANDARD or INTEGRAL SPS 4000 OPTION installation. Instal...
Page 22 - QUICK START GUIDE
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-12 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS Before using the Quick Start Guide, please read “WHAT YOU NEED TO KNOW BEFOREINSTALLING AND WIRING A ROSEMOUNT OXYMITT...
Page 23 - AC L1
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-13 Oxymitter 4000 - - - - + + + + FACTORY WIRED 4-20 mACONNECTION TERMINALS 5 AND 6NOT USED LINEGROUND NEUTRAL CAL INITIATE5 VDC SELF POWEREDTO REMOTE CONTACTINPUT CONNECTION CALFA...
Page 24 - QUICK REFERENCE GUIDE; Performing a Manual Calibration; CAL LED will flash continuously.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 P-14 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK REFERENCE GUIDE OXYMITTER 4000 OXYGEN TRANSMITTER Performing a Manual Calibration 1. Place the control loop in manual. 2. Press the CAL key. The CAL LED will...
Page 25 - HART COMMUNICATOR FAST KEY SEQUENCES; Technical Support Hotline:
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management P-15 Oxymitter 4000 HART COMMUNICATOR FAST KEY SEQUENCES Perform Calibration O 2 Upper Range Value 2 3 1 1 3 2 1 Trim Analog Output Analog Output Lower Range Value 2 4 3 2 2 Toggle A...
Page 27 - SECTION 1; SYSTEM OVERVIEW; value and; Description; is the partial pressure of the
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1 Oxymitter 4000 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 COMPONENT CHECKLIST OF TYPICALSYSTEM (PACKAGE CONTENTS) A typical Rosemount Oxymitter 4...
Page 28 - Bulletin
Instruction Manual IB-106-340 Rev. 2.4April, 2001 1-2 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 2 7 1 26170008 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 6 5 3 4 1. Instruction Bulletin 2. IMPS 4000 ...
Page 29 - Configuration; The CALIBRATION RECOMMENDED; REMOTE MOUNTED; Figure 1-2. Oxymitter 4000 Autocalibration
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3 Oxymitter 4000 c. System Configuration Oxymitter 4000 units are available in fivelength options, giving the user the flexibilityto use an in situ p...
Page 31 - e. Handling the Oxymitter 4000
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5 Oxymitter 4000 e. Handling the Oxymitter 4000 It is important that printed circuitboards and integrated circuits arehandled only when adequate anti...
Page 34 - FRONT VIEW
Instruction Manual IB-106-340 Rev. 2.4April, 2001 1-8 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 MANIFOLD INTERFACE BOARD CALIBRATION GAS 2 (LOW CALIBRATION GAS) SOLENOID CALIBRATION GAS 1 SOLENOID (HIGH CALIBRATION GAS) PRESSURE ...
Page 35 - Figure 1-6. Model 751 Remote Powered Loop
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-9 Oxymitter 4000 c. Operation The SPS 4000 works in conjunction with theOxymitter 4000’s CALIBRATION RECOM-MENDED feature to perform an autocalibra-t...
Page 39 - Part; includes bottle rack*
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-13 Oxymitter 4000 Table 1-1. Product Matrix (Continued) Cont'd Code Language 1 English 2 German 3 French 4 Spanish 5 Italian Code Filtered Customer T...
Page 40 - IMPS
Instruction Manual IB-106-340 Rev. 2.4April, 2001 1-14 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions Part Number Description Number of Oxymitter 4000 Units 3D39695G01 IMPS...
Page 41 - SECTION 2; INSTALLATION
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1 Oxymitter 4000 SECTION 2 INSTALLATION Before installing this equipment, readthe “Safety instructions for the wiringand installation of this apparatus” atthe front of...
Page 42 - Figure 2-1. Oxymitter 4000 Installation
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 CO VER REMO V AL & A CCESS (305) (305) 12 12 ADD T O DIM “A” FOR PR OBE WITH CERAMIC DIFFUSER AND FLAME ARREST OR 5.14(131) WITH ST AND ARD SNUBBER...
Page 43 - HORIZONTAL MOUNTED SPS 4000 A
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 Oxymitter 4000 1/4 IN. TUBE FITTING FOR INSTRUMENT AIR IN (OPTIONAL) TERMINAL COVER NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES. 12.00 (304.80) NO...
Page 44 - Figure 2-3. Oxymitter 4000 with Abrasive Shield
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G NI N - R I T L A I VE - E E H DEFLECT OR ASSY 9 FT 12 FT (3112) (4026...
Page 45 - Figure 2-4. Oxymitter 4000 Adapter Plate Dimensions
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y S PACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A TABLE 5. ADAPTER PLA TE* DIMENSIONS FOR OXYMITTER 4000 TABL...
Page 46 - INSTALLATION FOR MASONRY; Figure 2-5. Oxymitter 4000 Adapter Plate Installation
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT ADAPTER PLATE NOT FURNISHED BY ROSEMOUNT. INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION ...
Page 47 - Figure 2-6. Oxymitter 4000 Bracing Installation
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 Oxymitter 4000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN PARETHESES. VERTICAL BRACE CLAMP ASSY. ABRASIVE SHIELD HORIZONT...
Page 48 - If using the optional ceramic diffusion; Figure 2-7. Orienting the Optional Vee Deflector; Figure 2-8. Installation with Drip Loop and Insulation Removal
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-8 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 4. If using the optional ceramic diffusion element, the vee deflector must be cor-rectly oriented. Before inserting theOxymitter 4000, check the direct...
Page 49 - If the system has an abrasive shield,; Insert probe through the opening in the
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-9 Oxymitter 4000 6. If the system has an abrasive shield, check the dust seal gaskets. The jointsin the two gaskets must be staggered180°. Also, make sure the gaskets ...
Page 50 - Line; represents the O
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 b. Connect Line Voltage Connect the line, or L1, wire to the L1 ter-minal and the neutral, or L2 wire, to the Nterminal (Figure 2-9). The Oxymitter 40...
Page 51 - Electrically connect the probe as follows:
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11 Oxymitter 4000 2-3 ELECTRICAL INSTALLATION (FOR OXY-MITTER 4000 WITH SPS 4000) All wiring must conform to local and nationalcodes. Disconnect and lock out power bef...
Page 52 - f. Connect Remote Contact Input Wiring
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 f. Connect Remote Contact Input Wiring To set up the SPS 4000 to initiate a calibra-tion from a remote location, route the 5 VDCcalibration initiate c...
Page 54 - Air
Instruction Manual IB-106-340 Rev. 2.4April, 2001 2-14 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 TO ELECTRONICS REF AIR SET 263C152G01 1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINATION FILTER-REG. 0-30 P...
Page 55 - Gas; the Oxymitter 4000 connections.; Calibration Gas Connections; calibration gas 1 (high calibration
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15 Oxymitter 4000 Do not use 100% nitrogen as a low gas(zero gas). It is suggested that gas forthe low (zero) be between 0.4% and2.0% O2. Do not use gases with hy-droc...
Page 57 - SECTION 3; a. Verify Mechanical Installation; Install the housing cover on the termi-
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Startup 3-1 Oxymitter 4000 SECTION 3 STARTUP Install all protective equipment coversand safety ground leads beforeequipment startup. Failure to installcovers and ground leads could r...
Page 58 - c. Verify Oxymitter 4000 Configuration
Instruction Manual IB-106-340 Rev. 2.4April, 2001 3-2 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 c. Verify Oxymitter 4000 Configuration Located on the microprocessor board, thetop board, are two switches that configureoutputs for the Oxymitter 4000 (Fig...
Page 60 - Handshake
Instruction Manual IB-106-340 Rev. 2.4April, 2001 3-4 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3-2 LOGIC I/O This two-terminal logic contact can be config-ured either as a solid-state relay-activated alarmor as a bi-directional calibration handshake s...
Page 61 - Figure 3-3. Startup and Normal Operation
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Startup 3-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC INC DEC...
Page 62 - value upon the initiation; POWER UP
Instruction Manual IB-106-340 Rev. 2.4April, 2001 3-6 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3. CALIBRATION FAILED. One contact per probe from an SPS 4000 or IMPS4000 to the control room for notificationthat the calibration procedure failed.Grouped ...
Page 63 - SECTION 4; b. Model 751 Remote Powered Loop LCD
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 4-1 Oxymitter 4000 SECTION 4 OPERATION 4-1 GENERAL a. Overview Ensure the Oxymitter 4000 is at normal op-eration. The diagnostic LEDs will display theoperating cycle. All o...
Page 65 - SECTION 5; 1 character liquid crystal display (LCD)
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-1 Oxymitter 4000 SECTION 5 HART/AMS 5-1 OVERVIEW The HART Communicator is a handheld com-munications interface device. It provides acommon communications link to all micro...
Page 68 - Mode
Instruction Manual IB-106-340 Rev. 2.4April, 2001 5-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 5-1. Logic I/O Configuration Mode Configuration 0 The unit is not configured for any alarm condition. 1 The unit is configured for a Unit Alarm. 2 Th...
Page 72 - CAL METHOD
Instruction Manual IB-106-340 Rev. 2.4April, 2001 5-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 5-7 HART COMMUNICATOR MANUALO 2 CAL METHOD To perform a calibration using the HART Com-municator, use the following procedure. If nec-essary, use the menu ...
Page 75 - SECTION 6; concentrations are applied to
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-1 Oxymitter 4000 SECTION 6 MAINTENANCE AND SERVICE 6-1 OVERVIEW This section identifies the calibration methodsavailable and provides the procedures to main...
Page 76 - Figure 6-1. Oxymitter 4000 Exploded View
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-2 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIA GN OS TIC ALAR MS TE ST PO IN TS HE ATE R T /C HE ATER 02 C ELL CA LIB RAT IO N CA LIB RATIO N R EC OM ME ND ED 02 C ELL m V + 02 C ELL ...
Page 78 - ALARMS; Apply the first calibration gas.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-4 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25% 4mA 20mA NOT USED NOT USED LED HEATER O2 CELL CALIBRATION HEATER T/C STATUS OPEN SHORTED REVERSED HIGH...
Page 79 - Remove the first calibration; LED STATUS INDICATORS
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-5 Oxymitter 4000 readings using the first cali-bration gas and the CAL LEDwill flash continuously. Theflashing indicates the Oxy-mitter 4000 is ready to tak...
Page 80 - LED
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-6 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 6-1. Diagnostic/Unit Alarms LED Flashes Status Fault 1 OPEN 1 2 SHORTED 2 3 REVERSED 3 HEATER T/C 4 A/D COMM ERROR 4 1 OPEN 5 2 HIGH H...
Page 81 - able working temperature.
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-7 Oxymitter 4000 It is recommended that the Oxymitter4000 be removed from the stack for allservice activities. The unit should beallowed to cool and be take...
Page 83 - Squeeze the J8 connector on the sides
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-9 Oxymitter 4000 500 VA R SERIAL NO.TAG NO. OXYMITTER 4000 VOLTS: WATTS: OUTPUT: LINE FUSE: Rosemount Analytical Inc.Orrville, OH 44667-0901 85-264 VAC 48-6...
Page 84 - Assembly
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-10 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 10. Holding the J1 connector leads, slide the electronic assembly the rest of theway into the housing. Align the elec-tronic assembly so th...
Page 86 - HEATER STRUT REPLACEMENT
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-12 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 6-7 HEATER STRUT REPLACEMENT This paragraph covers heater strut replacement.Do not attempt to replace the heater strut untilall other possi...
Page 87 - CELL REPLACEMENT
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-13 Oxymitter 4000 f. When replacing the strut, align the slot onthe heater plate with the calibration gas linein the probe tube. Slide the strut into thepro...
Page 89 - Replacement
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-15 Oxymitter 4000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB SETSCREW RETAINER CEMENT PORT CEMENT FILLET 22220029 Figure 6-10. Ceramic Diffusion E...
Page 90 - Thoroughly mix cement and insert tip; COMPONENT REPLACEMENT
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-16 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Do not get cement on ceramic diffu-sion element except where it touchesthe hub. Any cement on ceramic diffu-sion element blocks airflow thr...
Page 93 - POWER SUPPLY BOARD
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-19 Oxymitter 4000 - - + + + CAL INITIATE BLACK CAL FAIL LINE IN TO PRESSURE SWITCH IN CAL NEUTRALGROUND N RELAY OUTPUTS 26170004 REMOTE CONTACT INPUT LINE V...
Page 94 - d. Pressure Switch Replacement
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-20 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 7. Tag and unplug solenoid (13 or 20) leads from power supply board (18).Refer to Figure 6-12. Calibration gas 1solenoid wires connect to c...
Page 95 - Maintenance; Calibration Gas Flowmeter. Calibration; Shut off the calibration gases at the
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-21 Oxymitter 4000 f. Pressure Regulator (Optional) Maintenance 1. Pressure Adjustments. Reference air pressure regulator (8, Figure 6-13) isfactory set to 2...
Page 96 - Apply pipe thread sealant to the
Instruction Manual IB-106-340 Rev. 2.4April, 2001 6-22 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 6. Remove screws (6) and bracket (5) se- curing flowmeter (16 or 17) to flowme-ter bracket (25). 7. Remove flowmeter (16 or 17), with in- s...
Page 97 - Figure 6-13. Calibration Gas and Reference Air Components
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 6-23 Oxymitter 4000 26170012 4 NOTE: A STANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS. OPTIONAL STAINLESS STEEL TUBING AND FITTINGS ARE A...
Page 99 - SECTION 7; Noise
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-1 Oxymitter 4000 SECTION 7 TROUBLESHOOTING Install all protective equipment coversand safety ground leads after trouble-shooting. Failure to install covers andgroun...
Page 100 - “low calibration gas flowing”.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 The logic contact is self-powered, +5 VDC,340 ohm series resistance. An interposingrelay will be required if this contact is to beutilized to annunc...
Page 102 - nector is properly seated.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-4 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC ...
Page 103 - shorted thermocouple is likely.
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 104 - couple wiring is reversed.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-6 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC ...
Page 106 - the heater connector J8.
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-8 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC ...
Page 107 - The high high heater temp alarm will
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-9 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 108 - If the case temperature exceeds 185°F
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-10 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 109 - The low heater temperature alarm is
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-11 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - IN...
Page 110 - If the thermocouple produces a voltage
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-12 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 111 - The platinum pad could also be at fault.
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-13 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - IN...
Page 112 - The bad cell alarm activates when the
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-14 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 113 - This alarm can occur if the EEPROM is
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-15 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - IN...
Page 114 - During a calibration, the electronics
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-16 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 115 - After a calibration has been performed,
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-17 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - IN...
Page 116 - The last calibration failed alarm acti-
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-18 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED O2 CELL mV + O2 CELL mv - HEATER T/C + HEATER T/C - INC...
Page 117 - If no alarms are indicated on the key-
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-19 Oxymitter 4000 Install all protective equipment coversand safety ground leads after trouble-shooting. Failure to replace coversand ground leads could result in s...
Page 118 - Symptom
Instruction Manual IB-106-340 Rev. 2.4April, 2001 7-20 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 7-2. SPS 4000 Fault Finding Symptom Check Fault Remedy No calibrationgas flow Wiring Improper wire connections,loose connections, ordamaged w...
Page 119 - SYMPTOM — NO TEST GAS FLOW
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-21 Oxymitter 4000 CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4000. CHECK FUSE F1 ON POWER SUPPLY BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS. DISCONNECT CAL GA...
Page 121 - SECTION 8
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material 8-1 Oxymitter 4000 SECTION 8 RETURN OF MATERIAL 8-1 If factory repair of defective equipment is re-quired, proceed as follows: a. Secure a return authorization num...
Page 123 - SECTION 9; Part Number
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 9-1 Oxymitter 4000 SECTION 9 REPLACEMENT PARTS Table 9-1. Replacement Parts for Probe Figure and Index No. Part Number Description No Dust Seal Dust Seal 6-1, 1 thr...
Page 127 - Table 9-2. Replacement Parts for Electronics
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 9-5 Oxymitter 4000 Table 9-2. Replacement Parts for Electronics Figure and Index No. Part Number Description 4850B10G01 Electronics English-Standard 6-1, 21, 27 484...
Page 131 - OPTIONAL ACCESSORIES; HART HANDHELD 275 COMMUNICATOR; ASSET
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 10-1 Oxymitter 4000 SECTION 10 OPTIONAL ACCESSORIES HART HANDHELD 275 COMMUNICATOR The HART Handheld 275 Communicator is an interface devicethat provides a commo...
Page 133 - CALIBRATION GAS SEQUENCER; Rosemount Analytical’s O
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 10-3 Oxymitter 4000 O 2 CALIBRATION GAS SEQUENCER Rosemount Analytical’s O 2 Calibration Gas and Service Kits have been carefully designed to provide a more conv...
Page 135 - INDEX
Instruction Manual IB-106-340 Rev. 2.4 April, 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 11-1 Oxymitter 4000 SECTION 11 INDEX This index is an alphabetized listing of parts, terms, and procedures having to do with the Haz-ardous Area Oxygen/Combustib...
Page 137 - WARRANTY
3536 3583/4-01 WARRANTY Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be freeof defects in workmanship or material. Should any failure to conform to this warranty become ap-parent during a period of one year after the date of shipment, Rosemount shall, upon p...
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