Emerson 6888Xi - Manuals
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Manual Emerson 6888Xi
Summary
NOTES Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical prod- ucts, you MUST properly install, use, and maintain them to ensure they continue to operate with- in their norma...
This manual contains instructions for installation and operation of the 6888Xi Advanced Electronics. The following list provides notes concerning all revisions of this document. Rev. Level Date Notes A 12/2012 This is the initial release of the product manual. The manual has been reformatted to refl...
6888Xi Advanced Electronics Instruction Manual Table of Contents PN 51-6888Xi December 2012 Contents Essential Instructions......................................................................................................I Section i: Introduction Preface.............................................
Table of Contents 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 3.7 Parameter Setup ........................................................................................................48 3.7.1 Test Gas Values ..............................................................
6888Xi Advanced Electronics Instruction Manual Table of Contents PN 51-6888Xi December 2012 5.5.2 AC Relay Board Replacement.........................................................................85 5.5.3 Power Supply Board Replacement...................................................................
6888Xi Advanced Electronics Instruction Manual Section i: Introduction PN 51-6888Xi December 2012 Introduction 1 Preface The purpose of this manual is to provide information concerning components, functions, installa- tion and maintenance of the 6888Xi Electronics. Some sections may describe equipme...
Optional 6888Xi Advanced Electronics 1.1 Component Checklist A typical Rosemount Analytical O2 Combustion Flue Gas Transmitter should contain the items shown in Figure 1-1. A complete Oxygen Analyzer system will include some or all of the equip- ment shown. However, this manual describes item 8 only...
4 Description and Specifications Section 1: Description and Specifications 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 1.2.2 System Configurations Integral Transmitter Electronics, HART and 6888Xi Communications The 6888Xi Advanced Electronics, Figure 1-2, provide a loc...
Description and Specifications 5 6888Xi Advanced Electronics Instruction Manual Section 1: Description and Specifications PN 51-6888Xi December 2012 Figure 1-4. 6888A Probe with Optional 6888Xi Advanced Electronics and Calibration Accessories 6888XiAdvanced Electronics 6888XiAdvancedElectronics / Fi...
6 Description and Specifications Section 1: Description and Specifications 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 1.2.4 Communication Options Data Communications An operator can configure and troubleshoot the O 2 Probe system in one of two ways: 1. Using the 6888Xi...
8 Description and Specifications Section 1: Description and Specifications 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi Measurement Specifications Net O 2 Range: 0 to 50% O 2 user scalable -2 to 50% O 2 user scalable with stoichiometer Lowest Detectable Limit: 0.01% O 2 ...
Installation 11 6888Xi Advanced Electronics Instruction Manual Section 2: Installation PN 51-6888Xi December 2012 Section 2: Installation WARNING Before installing this equipment read the "Safety instructions for the wiring and installation ofthis apparatus" at the front of this Instruction ...
2.1 System Considerations A typical system installation for a 6888Xi and O2 Probe is shown in Figure 2-1. 2.2 Mechanical Installation 6888Xi Advanced Electronics The 6888Xi Advanced Electronics is available in a panel mounting, wall mounting, or pipe mounting configuration. Refer to Figure 2-2 or Fi...
Installation 15 6888Xi Advanced Electronics Instruction Manual Section 2: Installation PN 51-6888Xi December 2012 2.3 Electrical Installation 6888Xi Advanced Electronics All wiring must conform to local and national codes. Multiple wiring diagrams are shown in this section. Always refer to the diagr...
Configuration, Startup and Operation 25 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 Section 3: Configuration, Startup and Operation WARNING Install all protective equipment covers and safety ground leads before equipment s...
26 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 3.2.1 Configuration Refer to Figure 3-1 for the configuration of jumpers JP1 through JP8. The jumper configuration for your I/O board depe...
Configuration, Startup and Operation 27 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 3.2.4 Error Conditions If there is an error condition at startup, an alarm message will be displayed. Refer to Section 4: Troubleshooting,...
34 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi RIGHT arrow key advances you to the next menu level and, when a menu item is highlighted, selects the item from a list of menu options. Du...
Configuration, Startup and Operation 35 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 3.3.1 Extended Temperature The Oxygen Analyzer employs a heater and thermocouple to maintain a temperature normal set point at 736°C (1357...
36 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi The operator can see if his control recovery actions are having the desired effect. These types of events do not occur frequently, but kno...
40 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi actual process value. • Purge End Premature – This indicates that the configured Purge Time expired prior to the diagnostic algorithm dete...
48 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 3.6.1 Field Communicator Signal Line Connections When working at the 6888Xi, the 375/475 Field Communicator can be connected directly to t...
Configuration, Startup and Operation 53 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 Setting Test Gas Values Using the 6888Xi Keypad/Display 1. Press the MENU button repeatedly until the IOB1 Probe 1 menu displays. 2. From ...
54 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 6. Press the RIGHT arrow key to edit the gas value. 7. Use the stylus on the screen keypad to enter the new gas value then press ENTER whe...
Configuration, Startup and Operation 55 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 spond with Lo Gas and Hi Gas, respectively. Care must be taken to ensure the test gas values are properly matched and the test gases are p...
Configuration, Startup and Operation 57 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 8. From the RELAY 2 menu, use the stylus on the screen to select the mode then either the ON or OFF buttons. Relay modes are as follows: U...
58 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 3.7.7 Autocalibration If autocalibration is desired, the 6888Xi must be used with either an SPS 4001B or IMPS 4000. The 6888Xi must be pro...
Configuration, Startup and Operation 59 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 Configuring Calibration Recommended Using Field Communicator in Manual Configure Mode 1. Use the 375/475 Field Communicator to access the ...
Configuration, Startup and Operation 61 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 before the manually configured times 10. Use the stylus on the screen keypad to press ENTER when finished. 11. Use the stylus on the scree...
62 Configuration, Startup and Operation Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi Normal – Heater set point at 736°C Low – Heater set point at 550°C 7. Use the stylus on the screen keypad to press ENTER when finished. 8....
Configuration, Startup and Operation 67 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation PN 51-6888Xi December 2012 j. Use the UP and DOWN arrow keys to change the value from NO to YES or YES to NO. Press ENTER to continue. If YES is selected, the Field ...
Troubleshooting 71 6888Xi Advanced Electronics Instruction Manual Section 4: Troubleshooting PN 51-6888Xi December 2012 Section 4: Troubleshooting 4.1 Overview When the Zirconium Oxide sensing cell is heated to its setpoint [736°C (1357°F)], the cell willgenerate a voltage that represents the differ...
72 Troubleshooting Section 4: Troubleshooting 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 4.2 General Consider the following equipment conditions, features, and requirements when troubleshooting a problem. 4.2.1 Grounding It is essential that adequate grounding precauti...
Troubleshooting 73 Instruction Manual Section 4: Troubleshooting PN 51-6888Xi December 2012 Once an alarm condition is identified, the 6888Xi offers a number of diagnostics to interpret the specific alarm. Alarm indications are available via the 6888Xi or the 475 Field Communicator and Rosemount Ana...
74 Troubleshooting Section 4: Troubleshooting 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 4.5 Calibration passes, but still reads incorrectly There are a few fault conditions where no alarm indication is present and the probe passes cali- bration, but the O 2 reading ma...
Troubleshooting 75 Instruction Manual Section 4: Troubleshooting PN 51-6888Xi December 2012 ture at the cell that is different than what is noted on the calibration gas bottles. Always set the calibration flow rate when a new diffuser is installed, and never readjust this flow rate until another new...
Troubleshooting 77 Instruction Manual Section 4: Troubleshooting PN 51-6888Xi December 2012 Calibration Record For Rosemount Analytical In Situ O 2 Probe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into Service: Notes: Response initial When the second calibration gas is turned...
Maintenance and Service 79 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service PN 51-6888Xi December 2012 5.1 Overview This section identifies the calibration methods available and provides the procedures to maintain and service the 6888Xi. 5.2 Maintenance Intervals The...
80 Maintenance and Service Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 5.3 Calibration The 6888Xi can calibrate an O 2 Probe manually through the front panel display or via a handheld 375/475 Field Communicator, or automatically throug...
Maintenance and Service 81 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service PN 51-6888Xi December 2012 5.4 Replacement Parts Refer to Section 6: Replacement Parts for individual replacement parts and part replacement kits. Part replacement kits are available for each...
Maintenance and Service 85 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service PN 51-6888Xi December 2012 15. Reapply power to the Remote Interface and Probe. When initialization is complete, the Probe will begin heating up, but an alarm condition will be shown. Prior t...
6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service PN 51-6888Xi December 2012 Maintenance and Service 87 board is correctly aligned within the slots in the enclosure. See Figure 5-8 for the correct location of the AC Relay Board. 8. Connect two wires approxmately 6"...
88 Maintenance and Service Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi FIGURE 5-9. Power Supply Board Wiring 8. Slide the Power Supply board into the mating slots in the 6888Xi Enclosure. Make sure the board is correctly aligned in the...
Maintenance and Service 89 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service PN 51-6888Xi December 2012 6. Position the new front panel assembly in place and reinstall the hinge pin. Ensure the hinge pin is fully seated into the 6888Xi cover. 7. The keypad window on t...
90 Maintenance and Service Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 10. Clean the inside of the keypad overlay window and LCD display window to remove finger- prints and accumulated dust. Use only a soft cloth; do not use any deterg...
Replacement Parts 93 6888Xi Advanced Electronics Instruction Manual Section 6: Replacement Parts PN 51-6888Xi December 2012 Section 6: Replacement Parts Part Number Description 6A00329G01 Kit, Switching Power Supply Board 6A00445G01 Kit, I/O Board* 6A00267G01 Kit, AC Relay Board 6A00446G01 Kit, DR B...
Optional Accessories 95 6888Xi Advanced Electronics Instruction Manual Section 7: Optional Accessories PN 51-6888Xi December 2012 Section 7: Optional Accessories 7.1 HART ® Handheld 375/475 Field Communicator The 375/475 Field Communicator is an interface device that provides a common communication ...
96 Optional Accessories Section 7: Optional Accessories 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 7.4 SPS 4001B Single Probe Autocalibration Sequencer Rosemount Analytical Inc. specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide the c...
98 Optional Accessories Section 7: Optional Accessories 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi 7.6 O 2 Calibration Gas Rosemount Analytical's O2 Calibration Gas and Service Kits have been carefully designed to pro- vide a more convenient and fully portable means of...
Ana lytic al Analytical Optional Accessories 99 6888Xi Advanced Electronics Instruction Manual Section 7: Optional Accessories PN 51-6888Xi December 2012 7.7 Oxybalance Display And Averaging System Optional OxyBalance Display and Averaging System. Reviews up to eight 4-20 mA signals from individual ...
100 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi Appendix A: Safety Data IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They ...
Appendix A 101 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 D Ů LE Ž ITÉ Bezpe č nostní pokyny pro zapojení a instalaci za ř ízení Následující bezpe č nostní pokyny se speciáln ě vztahují na v š echny č lenské státy EU. Pokyny by m ě ly by ́ t p ř...
102 Appendix A VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande med- mindre andet er...
Appendix A 103 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan...
104 Appendix A BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstate...
Appendix A 105 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 WICHTIG Sicherheitshinweise fu ̈ r den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gultig....
106 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρμόζονται ειδικά για όλες τις χώρες μέλη της Ευρω π αϊκής Κοινότητας . Θα π ρέ...
Appendix A 107 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud juhiseid tuleb täpselt...
108 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudatt...
Appendix A 109 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de...
110 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi FONTOS Biztonsági elıírások a készu ̈ lék vezetékeléséhez és u ̈ zembeállításához A következı biztonsági elıírások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket szig- orúan be ...
Appendix A 111 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cu...
112 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi SVARBU š io prietaiso laid ų prijungimo ir instaliacijos saugos instrukcijos Toliau i š vardinti saugumo reikalavimai taikomi konkre č iai visoms ES š alims nar÷ms. J ų turi b ū ti grie ž...
Appendix A 113 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 SVAR Ī GI Dro šī bas nor ā d ī jumi šī s iek ā rtas pievieno š anai un uzst ā d īš anai Turpm ā kie dro šī bas nor ā d ī jumi attiecas uz vis ā m ES dal ī bvalst ī m. Tie ir stingri j ā i...
114 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi IMPORTANTI STRUZZJONIJIET TAS-SIGURTÀ G Ħ ALL-WIRING U L-INSTALLAZZJONI TAT-TAG Ħ MIR L-istruzzjonijiet tas-sigurtà japplikaw spe ċ ifikament g ħ all-Istati Membri ta' l-UE. Dawn g ħ and-...
Appendix A 115 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtal- en. Instruksjon...
116 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi WA ś NE! Zalecenia dotycz ą ce bezpiecze ń stwa w zakresie pod łą czania i instalacji tego urz ą dzenia Nast ę puj ą ce zalecenia dotycz ą zw ł aszcza stosowania urz ą dzenia we wszystkic...
Appendix A 117 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser ob...
118 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi DÔLE Ž ITÉ Bezpe č nostné pokyny pre zapojenie káblov a in š taláciu tohto prístroja Nasledovné bezpe č nostné pokyny sa vzt’ahujú konkrétne na v š etky č lenské š táty EÚ. Musia byt’ str...
Appendix A 119 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse dr ž ave č lanice EU. Zaradi zagotovitve skladnosti z nizkonapetostno direktivo mor...
120 Appendix A Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual December 2012 PN 51-6888Xi IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y s...
Appendix A 121 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data PN 51-6888Xi December 2012 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende ...
B.1 Returning Material If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from a Emerson Process Management Sales Office orrepresentative before returning the equipment. Equipment must be returned with completeidentification in accordanc...
A AC Relay Board Replacement .................................85 Alarm Relay Output Configuration ................................55 Analog Output Configuration............57 Asset Management Solutions ............95 Autocalibration setup........................58 Automatic Calibration ................
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