Page 2 - raises potential safety issues is indicated by a warning symbol (; Explosions could result in death or serious injury; Electrical shock can result in death or serious injury
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-2 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indica...
Page 3 - “Transmitter Configuration” on page 1-13; WORKFLOW
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-3 Rosemount 5300/5400 Series INTRODUCTION The Rosemount 5300 Series and Rosemount 5400 Series transmitters are Modbus compatible measurement devices that support communication with a Remote Terminal Unit (RTU) using a subset of read, write, and...
Page 4 - Manual Supplement; NOTE; shielded twisted pair wiring, preferably with an impedance of 120
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-4 MECHANICAL INSTALLATION For instructions on how to mount the Rosemount 5300/5400 transmitter, refer to the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530), and the Rosemount 5400 Series Refere...
Page 6 - The connection terminals are described in Table 1-1 below:; Connector label
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-6 Connection Terminals The connection terminals are described in Table 1-1 below: Table 1-1. Connection Terminals Figure 1-3. Connection Terminals for Rosemount 5300/5400 with HART to Modbus Converter Connector label...
Page 7 - Maintain a bus topology and minimize stub length; Installation cases; Use common ground for Modbus Master and Power Supply
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-7 Rosemount 5300/5400 Series RS-485 Bus • The 5300/5400 transmitters do not provide electrical isolation between the RS-485 bus and the transmitter power supply • Maintain a bus topology and minimize stub length • Figure 1-4 identifies multidro...
Page 8 - Star Topology; termination resistor.
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-8 Alternatively, the Rosemount 5300/5400 Series Transmitters can be installed as shown in Figure 1-5. If this wiring layout is used, there is an increased risk for communication disturbances due to differences in pot...
Page 9 - seconds
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-9 Rosemount 5300/5400 Series External HART Devices (Slaves) The HMC supports up to four external HART devices. The external devices are separated by using the HART address. The address must be different between the external devices and only add...
Page 10 - An RS-485 Converter is required to connect to the transmitter.; Time
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-10 ESTABLISH HART COMMUNICATION The Rosemount 5300 Series and Rosemount 5400 Series can be configured using the Rosemount Radar Master (RRM) PC software or a Field Communicator. Configuration is done by sending HART ...
Page 11 - Start RRM and open Communication Preferences.
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-11 Rosemount 5300/5400 Series To configure the 5300/5400 level transmitter using RRM and the MA, MB terminals, do the following: 1. Connect the RS-485 Converter to the MA, MB connectors. 2. Start RRM and open Communication Preferences. 3. Enabl...
Page 12 - Verify communication between the transmitter and the RTU is; option in the Search Device window in RRM and
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-12 6. Connect to the transmitter and perform the necessary configuration. 7. After completing the configuration, disconnect the RS-485 Converter, connect the Modbus communication wires and cycle power to the transmit...
Page 14 - Modbus ASCII; is not commonly used, since it doubles the amount of bytes; RTU
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-14 MODBUS COMMUNICATION PROTOCOL CONFIGURATION The Rosemount 5300/5400 level transmitter can communicate with RTUs using Modbus RTU (often referred to as just “Modbus”), Modbus ASCII, and Levelmaster (also known as “...
Page 15 - Start RRM and connect to the transmitter.; Communication; OK; Modbus Setup
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-15 Rosemount 5300/5400 Series To change the Modbus address and communication parameters in Rosemount Radar Master (RRM): 1. Start RRM and connect to the transmitter. 2. In RRM, select Setup>General . 3. Select the Communication tab. 4. Click...
Page 16 - When using the; HMC; Modbus RTU Parameter Configuration Example; Parameter
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-16 Using a Field Communicator to change communication parameters NOTE To change Modbus communication parameters, the Rosemount 5300/5400 must use HART address 1, the default address. NOTE After changing communication...
Page 17 - changing the configuration data by mistake.; PO; indicates that 127 is the new address.
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-17 Rosemount 5300/5400 Series To configure the 5300/5400 transmitter to communicate with the Host in this example, the following text string is written to the HART Slave 1 Message Area: HMC A44 B4800 PO S2 . HMC : These three letters are used f...
Page 18 - Levelmaster Parameter Configuration Example
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-18 Levelmaster Parameter Configuration Example You want to use address 2 for the 5300/5400 transmitter and the host uses the following parameters: Table 1-7. Parameters Used by the Host (in case of Levelmaster, examp...
Page 19 - Input format; Letter
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-19 Rosemount 5300/5400 Series In Table 1-8 and Table 1-9 is a description of the implemented functions of Levelmaster protocol in the HMC. Table 1-8. Implemented Functions of Levelmaster Protocol Table 1-9. Letters and Expressions Used in Previ...
Page 20 - Modbus ASCII Parameter Configuration Example
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-20 Modbus ASCII Communication Setup The parameter, default, and configurable values are shown in Table 1-10 below. Table 1-10. Modbus ASCII Communication Parameters To reset the communication parameters to default Mo...
Page 21 - indicates that the following data bits are to be used (7 = seven,; PN; Note: Start Bits are not configurable and cannot be set.
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-21 Rosemount 5300/5400 Series D7 : D indicates that the following data bits are to be used (7 = seven, 8 = eight). PN : P identifies the following letter as parity type (O = odd, E = even, and N = none). S1 : S indicates that the following figu...
Page 23 - See below for available Alarm Output Modbus strings.
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-23 Rosemount 5300/5400 Series 3. Select the Communication tab. 4. Click the Modbus Setup button. 5. Enter the Modbus string, and click OK . See below for available Alarm Output Modbus strings. Modbus RTU Levelmaster Modbus ASCII NOTE After chan...
Page 24 - To verify the Alarm Output, use RRM to simulate a device failure:; Simulation Mode; in the; Tools
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-24 Verify Alarm Output To verify the Alarm Output, use RRM to simulate a device failure: 1. Establish HART communication with the transmitter through RRM. 2. Select Simulation Mode in the Tools menu. 3. Click Enable ...
Page 25 - Input Registers; Format; Straight word order, most significant byte first
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-25 Rosemount 5300/5400 Series COMMON MODBUS HOST CONFIGURATION When using Modbus RTU or Modbus ASCII, the registers to receive status and variables must be configured in the host system. The transmission of single-precision (4 bytes) IEEE 754 f...
Page 26 - Register Name
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-26 Table 1-13. Output Variables for the Configurable Floating Point Format (default code 1) The Rosemount 5300/5400 register area starting with register 2000 is used for hosts that require Floating Point Format Code ...
Page 29 - Measurement Units; Volume
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-29 Rosemount 5300/5400 Series Measurement Units Measurement units for the various HART slaves are stored in input registers as a Unit Code presented in Table 1-17. Conversion from Unit Code to measurement unit is given in Table 1-18 on page 1-2...
Page 30 - See Section “Common Modbus Host Configuration” on page 1-25.; RTU Data Type; Baud Rate
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-30 SPECIFIC MODBUS HOST CONFIGURATION The Remote Terminal Unit needs to be configured to communicate and correctly interpret data when reading input registers from the Rosemount 5300/5400 transmitter. Baud Rate The s...
Page 31 - Power Supply
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-31 Rosemount 5300/5400 Series Emerson Process ManagementFloBoss 107 Figure 1-10. Wiring Diagram for Connecting 5300/5400 Modbus to Emerson Process Management FloBoss 107 Table 1-20. Parameter Values (in case of Emerson Process Management FloBos...
Page 32 - CEB TB1; AutoPILOT; ControlWave Micro; DB9 Male
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-32 Thermo Electron Autopilot Figure 1-12. Wiring Diagram for Connecting 5300/5400 Modbus to Thermo Electron Autopilot Table 1-22. Parameter Values (in case of Thermo Electron Autopilot) The Input Register Base Number...
Page 33 - REF
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-33 Rosemount 5300/5400 Series ScadaPack Figure 1-14. Wiring Diagram for Connecting 5300/5400 Modbus to SCADAPack 32 Table 1-24. Parameter Values (in case of SCADAPack 32) The Input Register Base Number needs to be added to the Input Register ad...
Page 34 - No communication with Modbus RTU protocol; No communication on RS-485 bus; No communication with Modbus ASCII protocol; No communication on RS-485 bus; No communication with Levelmaster protocol; No communication on RS-485 bus
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-34 TROUBLESHOOTING No communication on RS-485 bus (MA, MB) • Check that the cables are connected • Check that PWR+ is connected to + and PWR- is connected to - on the power supply • Make sure the 5300/5400 transmitte...
Page 35 - Start RRM and select
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-35 Rosemount 5300/5400 Series HMC FIRMWARE UPGRADE IN ROSEMOUNT RADAR MASTER The HMC’s firmware is upgraded using Rosemount Radar Master (RRM). A detailed description on how to carry out the firmware upgrade is shown on the following pages. NOT...
Page 36 - If the HMC is configured for Modbus ASCII or Levelmaster; Start Scan; to connect when the device is found.; Enter Service Mode
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-36 4. If the HMC is configured for Modbus ASCII or Levelmaster communication cycle the power to the transmitter (the HMC will then communicate using Modbus RTU for 20 seconds and under that time it is possible to con...
Page 37 - Upload Firmware; Select the upgrade; Open
Manual Supplement 00809-0500-4530, Rev AAOctober 2010 1-37 Rosemount 5300/5400 Series 11. From the Service menu, choose the Upload Firmware option. 12. Click Browse. 13. Select the upgrade “.cry” file. 14. Click Open .
Page 38 - Upload; button to start the firmware upgrade.; Diagnostics; and check for “Checksum”.; Factory Settings; option from the Tools; Checksum
Manual Supplement 00809-0500-4530, Rev AA October 2010 Rosemount 5300/5400 Series 1-38 15. Click the Upload button to start the firmware upgrade. 16. When upload is finished, select Diagnostics in the Tools menu. 17. Click Device Errors and check for “Checksum”. 18. If it is on the list, choose the ...