Emerson 400 VMC- Manuals

Page 3 - VILTER Multicylinder Compressor; OPERATING INSTRUCTION MANUAL; This manual consists of the following sections:

VILTER MANUFACTURING CORPORATION VILTER Multicylinder Compressor OPERATING INSTRUCTION MANUAL 400 SERIES COMPRESSORS READ CAREFULLY BEFORE INSTALLING AND STARTING YOUR COMPRESSOR. The entire manual should be reviewed before attempting to install, service or repair the compressor. A refrigeration com...

Page 49 - Vilter Stop/Check-Valve General Information

Vilter Stop/Check-Valve General Information AUTO In the “Auto Position”, the stop valve is operating as a check valve, allowing flow in the directions of the arrows. To set the valve to the automatic position, fully close the valve, and turn the stem out as indicated by the chart below. CLOSED In th...

Page 50 - towards the top of the valve.

Verify the location of Spring and note the direction of the Vilter name Installation: The new design will apply only to the 2” thru 4” stop valves. Retrofitting a field installation will require replacing the bonnet assembly. The bonnet must be installed with the spring towards the bottom (see illus...

Page 87 - Features and Benefits; Trip-free Manual Reset; P28 and P128 Series Lube Oil Controls

Master Catalog 125 Pressure Controls Section P Product/Technical Bulletin P28 Issue Date 0498 © 1998 Johnson Controls, Inc. 1 Part No. 24-7664-605, Rev. ACode No. LIT-125420 The P28 and P128 Series Lube Oil Controls providedependable and economical oil pressure cut-out forpressure-lubricated refrige...

Page 88 - ntroduction; Example: If the oil pressure pump discharge reading; Dimensions

2 P—P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Product/Technical Bulletin I ntroduction ! WARNING: Personal injury hazard. All P28 and P128 controls aredesigned as lubricationprotection controls. Failure ofthe P28 or P128 could allowthe refrigeration compressorto be damaged...

Page 89 - Example: Net oil pressure (oil pump pressure minus; nstallation

P—P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Product/Technical Bulletin 3 Example: Net oil pressure (oil pump pressure minus crankcase pressure) required to thebearings is 9 psi (62 kPa). The controlscale setting should be 9 psi (62 kPa).The switch differential is 5 psi (34...

Page 92 - Adjustments

6 P—P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Product/Technical Bulletin * W h e n c r a n k c a s e h e a t e r i s u s e d , d i s c o n n e c t j u m p e r fr o m 2 t o M a n d r e c o n n e c t 2 to L . * 2 4 0 V 3 - p h a s e C r a n k c a s e H e a te r W h e n U s e...

Page 93 - est for Shutdown; To test for shutdown:; heckout Procedure; Part Number

P—P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Product/Technical Bulletin 7 3. Set the cut-out pointer 6 to 8 psi (41 to 55 kPa)below the established running net oil pressure withthe Adjusting Disk using a standard screwdriver. To increase the cut-out pressure, turn theAdjust...

Page 95 - Application; only as; Features

Master Catalog 125 Temperature Controls Section A Product Bulletin A70, A72 Issue Date 0996 © 1996 Johnson Controls, Inc. 1 Code No. LIT-125155 A70, A72 Series Temperature Controls for Refrigeration and Heating Application The A70 single-pole and A72two-pole controls are supplied in awide selection ...

Page 96 - Optional Constructions; Type Number Selection

2 A70, A72 Product Bulletin Optional Constructions Adjusting Knobs May be supplied on differential orrange adjusting screw for limitedadjustment within specified limits. Adjustment Cutout Stops Cutout stops, factory set asspecified. Bulb and Capillary Standard bulb and capillary arecopper. Stainless...

Page 97 - Specifications; Differential Pressure Controls; Control with; as operating

Master Catalog 125 Pressure Controls Section P Product Bulletin P74 Issue Date 0204 Specifications Part No. 997-545, Rev. C Code No. LIT-125490 P74 Series Differential Pressure Controls Application The controls are available for applications sensing air, oil or liquid. Typical applications are proof...

Page 98 - General

Range and Differential Specifications Electrical Ratings Features • Heavy duty, low profile elements withstand unduly high overrun pressures that may be encountered in shipment or in some machine rooms. • Lockout models have a “trip-free” manual reset. • Long life contact structure with high contact...

Page 99 - Pressure Elements; Repairs and Replacement

Optional Constructions Pressure Elements Regularly supplied for non-corrosive refrigerants (fluorinated hydrocarbons). Available for ammonia service with 1/4 in. - 18 FNPT connector (See Style Chart, Fig. 2.) Pressure Connectors Standard controls supplied with 36 in. capillary tubing with 1/4 in. fl...

Page 101 - Service Instructions & Parts; HANSEN TECHNOLOGIES; CORPORATION; Flanged; INTRODUCTION; refrigerants; KEY FEATURES; CHECK VALVES

Specifications, Applications, Service Instructions & Parts HANSEN TECHNOLOGIES CORPORATION Bulletin C401d March, 2002 Flanged 3 / 8 " thru 4" FPT, SW, WN, ODS for refrigerants HCK4-4 Check Valve INTRODUCTION The HCK4 series of dependable, compact, ruggedin-line check valves (disc type no...

Page 103 - PARTS LIST

3 *5&. %&4$3*15*0/ 25: 1"35/0 1a Seat Disc 1½", 2" 1 72-0016 1b Seat Disc 2½", 3" 1 72-0034 1c Seat Disc 4" 1 72-0053 2a Closing Spring 1½", 2" 1 72-0021 2b Closing Spring 2½", 3" 1 72-0032 2c Closing Spring 4" 1 72-0048 3a Seat Cartridge 1½", ...

Page 104 - T y p i c a l c l o s e - c o u p l i n g t o s o l e n o i d v a l v e .

Replaces R/S CK4A-2, CK4A-3, CK4A-4, CK4A-8, & CK4A-1.HCK4-2 close-couples to HS6 & HS8 Solenoid Valves.HCK4-3, -4, & -5 close-couples to HS7 Solenoid Valve.FPT available only 3 / 8 " to 1¼". T O O R D E R : Specify valve type, connection style and size, and close-coupling inform...

Page 105 - WOOD’S; QD BUSHINGS; ECTION

WOOD’S SURE-GRIP TM QD BUSHINGS A1–1 S ECTION A1 • Provide a True Clamp Fit • Are Easy to Install and Remove • Permit Four-Way Mounting

Page 106 - SURE-GRIP BUSHING FEATURES; Sure-Grip® “Quick Detachable” bushings are easy to install; STANDARD MOUNTING

SURE-GRIP BUSHING FEATURES A1 – 2 Sure-Grip® “Quick Detachable” bushings are easy to install and remove. They are split through flange and taper to provide atrue clamp on the shaft that is the equivalent of a shrink fit. Allsizes except JA and QT have a setscrew over the key to help maintain the bus...

Page 109 - BORE AND KEYSEAT DIMENSIONS

SURE-GRIP BUSHINGS BORE AND KEYSEAT DIMENSIONS * Approximate weight in lbs. (Continued—next page) MPB Bushings are unsplit. Product Wt. No. Bore Key Seat (*) Product Wt. No. Bore Key Seat (*) Product Wt. No. Bore Key Seat (*) SK BUSHINGS (continued) SK11316 1-13/16 1/2 x 1/4 2.4 SK178 1-7/8 1/2 x 1/...

Page 110 - VILTER MANUFACTURING CORPORATION; VILTER MultiCylinder Compressor; SERVICE SECTION

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor SERVICE SECTION TABLE OF CONTENTS (cont’d) PAGE 16 SAFETY VALVE (INTERNAL RELIEF) 16 Removal 16 Replacement 17 OIL PRESSURE ADJUSTMENT ASSEMBLY 17 Disassembly 17 Reassembly 17 Adjustment 17 TRI-MICRO ® OIL FILTER 17 Removal 17 Replacem...

Page 111 - ILLUSTRATIONS AND TABLES; PAGE FIGURE

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor SERVICE SECTION ILLUSTRATIONS AND TABLES PAGE FIGURE 3 1 Bearing And Cylinder Covers Assembly & Disassembly Stud 5 2 Upper Cylinder Cross Section 6 3 Discharge Diaphragm Valve Placement 8 4 Flywheel Removal Tool 9 5 Unit Belting Re...

Page 112 - SERVICE; GENERAL SERVICE INSTRUCTIONS

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 1 - Replaces all Previous Issues I. GENERAL SERVICE INSTRUCTIONS A. General Comments When working on the compressor, care must be taken to ensure contaminants, such as water from melting ice or snow, dirt,...

Page 113 - C. Preparation Of Compressor For Initial; STOP

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 2 - Replaces all Previous Issues 3. Compressor Oil Removal If service will be performed on unloader so-lenoids, oil filter change, suction or dis-charge valves, or crankshaft seal, the oil will not require...

Page 114 - BEARING AND CYLINDER; III. SUCTION AND DISCHARGE VALVE PLATES

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 3 - Replaces all Previous Issues A. Disassembly (cont’d) FIGURE 1. BEARING AND CYLINDER COVERS ASSEMBLY & DISASSEMBLY STUD B. Assembly Before replacing the cover on the compressor, inspect the gasket s...

Page 116 - UPPER CYLINDER CROSS SECTION

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 5 - Replaces all Previous Issues KEY ITEM NO. ITEM NAME ITEM NO. ITEM NAME 1 Cylinder Liner 6 * Valve Retaining Screw 2 Suction Valve Plate 7 * Hexagon Lock Nut 3 Suction Valve Spring (4) 8 * Valve Washer ...

Page 117 - DISCHARGE DIAPHRAGM VALVE PLACEMENT

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 6 - Replaces all Previous Issues FIGURE 3. DISCHARGE DIAPHRAGM VALVE PLACEMENT

Page 118 - Removal

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 7 - Replaces all Previous Issues 1. 440 Compressor (Mushroom Style) (cont’d) All replacement parts are drilled. They are interchangeable with original parts. All re-placement cylinder line kits have roll p...

Page 119 - FLYWHEEL REMOVAL TOOL

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 8 - Replaces all Previous Issues 2. Flywheel Removal (cont’d) Screw the plate to the flywheel and tighten the screws so the plate pulls tight against the washers. Tighten the screws evenly so they pull the...

Page 120 - UNIT BELTING REQUIREMENTS DUE TO HORSEPOWER

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 9 - Replaces all Previous Issues 456XL Booster 458XL High Stage FIGURE 5. UNIT BELTING REQUIREMENTS DUE TO HORSEPOWER 4. Drive Inspection (cont’d) The groove bottom should also be checked for polishing, as...

Page 122 - Tension

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 11 - Replaces all Previous Issues 6. Drive Alignment (cont’d) Vertical angular misalignment results when the motor and compressor shafts are in the same vertical plane, but not in the same horizontal plane...

Page 123 - B. Direct Drive Compressors; CONTROL

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 12 - Replaces all Previous Issues A straight edge is positioned across the sheave and flywheel to use as a reference to measure the deflection of the belts. The second method measures the amount of stretch...

Page 124 - TYPICAL CAPACITY CONTROL MECHANISM ARRANGEMENT –

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 13 - Replaces all Previous Issues Use this illustration for: Oil Actuated Unloading • High Stage • Booster • Both Stages of 2-Stage Gas Actuated Unloading • High Stage • High Stage of 2-Stage * Yoke assemb...

Page 125 - Gas actuated unloader piston:

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 14 - Replaces all Previous Issues 2. Actuator Mechanism Removal The first step of removing capacity control actuator from the machine is to push the unloader piston down with a block of wood. This holds th...

Page 126 - FIGURE 8. TYPICAL CAPACITY CONTROL MECHANISM ARRANGEMENT –

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 15 - Replaces all Previous Issues ** COMPRESSOR APPLICATION NOTE Gas Actuated Unloading is standard on: • High Stage, except 100% internal CR Oil Actuated Unloading is standard on: • High Stage with 100% i...

Page 127 - SAFETY VALVE LOCATION

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 16 - Replaces all Previous Issues 3. Unloader Piston Replacement Before reinstalling piston, remove old ring set. Clean and inspect for wear. Replace piston if wear is excessive. a ring set con-sisting of ...

Page 129 - A. Handhole Cover Removal

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 18 - Replaces all Previous Issues IX. OIL PUMP ASSEMBLY NOTE: Before proceeding, refer to Paragraph I, “General Service Instructions”. A. Removal To remove the oil pump assembly, first remove the filter ta...

Page 130 - SEAL

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 19 - Replaces all Previous Issues heater wiring and heater cover, add oil to crank-case and turn on power to the heater to preheat the oil for operation of compressor. XI. CRANKSHAFT SEAL NOTE: Before proc...

Page 131 - locknuts on the rod bearing bolts.

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 20 - Replaces all Previous Issues A. Disassembly After the cylinder covers, valves and handhole cover have been removed, the first step in re-moving the piston and rod assembly is to remove the Palnut ® lo...

Page 132 - CAUTION

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 21 - Replaces all Previous Issues B. Reassembly (cont’d) The easiest way to replace the rings on the pis-ton is to wrap a thin piece of shim stock around the pistons and slide the ring over this. Do not fo...

Page 133 - CRANKSHAFT SEAL ASSEMBLY

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 22 - Replaces all Previous Issues FIGURE 12. CRANKSHAFT SEAL ASSEMBLY

Page 134 - PISTON RING DIMENSIONS; DIMENSION COMPRESSION

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 23 - Replaces all Previous Issues B. Reassembly (cont’d) Connecting rod bolts are secured with one plain steel nut and one spring steel locknut (commonly referred to as a “Palnut”). The plain nut tighten-i...

Page 135 - B. Lift Rings For Unloading; CYLINDER LINER ASSEMBLY TOOL

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 24 - Replaces all Previous Issues B. Lift Rings For Unloading There are two styles of unloading lift ring assem-blies. 1. 440 Lift Ring Assembly Rotate the lift to align the notches with the pins. The spri...

Page 136 - B. Removal From Drive End

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 25 - Replaces all Previous Issues A. General Removing the crankshaft from the compressor is basically the same for all units, regardless of size. Because of a center bearing on all 12 and 16 cylinder compr...

Page 138 - MODIFICATION TO FRONT BEARING RETAINER AND FRONT BEARING COVER; RETAINER PARTIAL VERTICAL CROSS SECTION; OIL HOLE –

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 27 - Replaces all Previous Issues MODIFICATION TO FRONT BEARING RETAINER AND FRONT BEARING COVER AFTER COMPRESSOR SERIAL NUMBER 21354 440 COMPRESSOR ONLY Compressors below serial number 21355 were furnishe...

Page 139 - TORQUE SPECIFICATION

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 28 - Replaces all Previous Issues TABLE 2. TORQUE SPECIFICATION VMC MODEL 440 ITEM NO. VPN BOLT SIZE GRADE REQUIRED TORQUE APPLICATION 102 13152L 5 / 8 x 3½ 2 95 Ft. Lb. Head Bolt with H2O Jacket 102 13152...

Page 142 - CONNECTING ROD NUTS TIGHTENING INSTRUCTIONS

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 31 - Replaces all Previous Issues CONNECTING ROD NUTS TIGHTENING INSTRUCTIONS VMC COMPRESSORS All VMC Compressor connecting rod bolts use a plain nut with a spring steel locknut (“Palnut © ”) combination. ...

Page 147 - TYPICAL 400 SERIES COMPRESSOR VERTICAL CROSS SECTION AND

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 36 - Replaces all Previous Issues FIGURE 17. TYPICAL 400 SERIES COMPRESSOR VERTICAL CROSS SECTION AND LUBRICATION SYSTEM

Page 148 - REPLACEMENT PARTS LIST; TABLE OF CONTENTS

February 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Replaces PAGE 1 May 1985 450XL ® * VMC COMPRESSORS REPLACEMENT PARTS LIST (Note: Except where noted in the description column, part listed apply to all 450XL High Stage, Booster, and Two-Stage Compressors.) TABLE OF CONTENTS PAGE 1 REPLACE...

Page 149 - PAGE 2; CYLINDER BASIC FRAME REPLACEMENT PARTS

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 2 Replaces 450XL ® * VMC COMPRESSORS May 1985 2 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 1 * PATENTS PENDING

Page 150 - Replaces; , 6 AND 8 CYLINDER BASIC FRAME REPLACEMENT PARTS

February 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Replaces PAGE 3 May 1985 450XL ® * VMC COMPRESSORS 4, 6 AND 8 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 2 * PATENTS PENDING

Page 151 - PAGE 4; 2 AND 16 CYLINDER BASIC FRAME REPLACEMENT PARTS

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 4 Replaces 450XL ® * VMC COMPRESSORS May 1985 12 AND 16 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 3 * PATENTS PENDING

Page 152 - BASIC FRAME REPLACEMENT PARTS

February 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Replaces PAGE 5 May 1985 450XL ® * VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 101 Frame 1 1 1 1 1 1 + 102 Screw, 5 / 8 ” x 3½” Hex Head Cap ...

Page 153 - PAGE 6

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 6 Replaces 450XL ® * VMC COMPRESSORS May 1985 BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 117 Pin Assembly, Crankcase Oil Screen Retaining 1 1 1 1 1 1 A...

Page 154 - Original Issue; DISCHARGE / SUCTION GAUGE REPLACEMENT PARTS

February 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Original Issue PAGE 7 450XL ® * VMC COMPRESSORS DISCHARGE / SUCTION GAUGE REPLACEMENT PARTS FIGURE 4 • PATENTS PENDING

Page 155 - PAGE 8

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 8 Original Issue 450XL ® * VMC COMPRESSORS DISCHARGE / SUCTION GAUGE REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 128 Heater, Electric Crankcase Oil, 115V (not shown...

Page 156 - CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS

February 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Replaces PAGE 9 May 1985 450XL ® * VMC COMPRESSORS CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS FIGURE 5 PATENTS PENDING

Page 158 - CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS (continued)

February 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Replaces PAGE 11 May 1985 450XL ® * VMC COMPRESSORS May 1985 CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS (continued) QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 229A Plug, 1 / 8 ...

Page 159 - REAR BEARING COVER REPLACEMENT PARTS; * DO NOT DISASSEMBLE CENTER TUBE –

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 12 Replaces 450XL ® * VMC COMPRESSORS May 1985 REAR BEARING COVER REPLACEMENT PARTS FIGURE 6 PATENTS PENDING * DO NOT DISASSEMBLE CENTER TUBE – FACTORY PRESET RELIEF VALVE

Page 161 - CYLINDER LINER AND CAPACITY CONTROL REPLACEMENT PARTS

SECTION 100-R VILTER MANUFACTURING CORPORATION December 2001 PAGE 14 Replaces 450XL ® * VMC COMPRESSORS February 2001 CYLINDER LINER AND CAPACITY CONTROL REPLACEMENT PARTS FIGURE 7 * PATENTS PENDING

Page 163 - PISTON AND CONNECTING ROD ASSEMBLY

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 16 Replaces 450XL ® * VMC COMPRESSORS May 1985 PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PARTS FIGURE 8 • PATENTS PENDING.

Page 165 - RECOMMENDED SPARE PARTS LIST

SECTION 100-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 18 Replaces 450XL ® * VMC COMPRESSORS May 1985 RECOMMENDED SPARE PARTS LIST QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 118 Valve, Internal Relief 1 1 1 1 1 1 1721C 217 & 218 Rot...

Page 187 - PAGE 1A; REPLACEMENT PARTS ORDERING INSTRUCTIONS

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 1A Replaces 440 VMC COMPRESSORS March 1975 REPLACEMENT PARTS ORDERING INSTRUCTIONS 1. Give the size and speed of the compressor, as well as serial number and refrigerant used. When recording serial number, be certain to include letter...

Page 189 - PAGE 3; BASIC FRAME REPLACEMENT PARTS FOR

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 3 Replaces 440 VMC COMPRESSORS March 1969 BASIC FRAME REPLACEMENT PARTS FOR 4, 6 & 8 CYLINDER VMC COMPRESSORS FIGURE 2

Page 191 - PAGE 5; BASIC FRAME REPLACEMENT PARTS FOR ALL VMC COMPRESSORS

SECTION 105-R VILTER MANUFACTURING CORPORATION November 2001 PAGE 5 Replaces 440 VMC COMPRESSORS February 2001 BASIC FRAME REPLACEMENT PARTS FOR ALL VMC COMPRESSORS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 101 F...

Page 193 - PAGE 7

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 7 Replaces 440 VMC COMPRESSORS APRIL 1984 CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS 2 THRU 8 CYLINDER COMPRESSORS FIGURE 4

Page 195 - PAGE 9

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 9 Replaces 440 VMC COMPRESSORS April 1984 CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER The follo...

Page 198 - FACTORY PRESET RELIEF VALVE

February 2001 VILTER MANUFACTURING CORPORATION SECTION 105-R Replaces PAGE 12 August 1982 440 VMC COMPRESSORS REAR BEARING COVER REPLACEMENT PARTS Compressors with Standard Tri-Micro ® Filter FIGURE 6 * DO NOT DISASSEMBLE CENTER TUBE - FACTORY PRESET RELIEF VALVE

Page 205 - CAPACITY CONTROL MECHANISM ASSEMBLY (†) REPLACEMENT PARTS

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 19 Replaces 440 VMC COMPRESSORS March 1975 CAPACITY CONTROL MECHANISM ASSEMBLY (†) REPLACEMENT PARTS Version used beginning with Serial Number: 32,500 for Gas Unloading 22,800 for Oil Unloading (++) FIGURE 9 † Patents Pending. QUANTIT...

Page 207 - 200 RPM High Stage and Two-Stage Compressors

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 21 Replaces 440 VMC COMPRESSORS February 1985 PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PARTS 1200 RPM High Stage and Two-Stage Compressors Serial Number 3638 to Present NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DES...

Page 209 - 000 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 23 Replaces February 1985 440 VMC COMPRESSORS February 1985 PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PARTS 1000 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS AND 1200 RPM BOOSTER COMPRESSORS NO. REQ. PER COMPRESSOR SE...

Page 210 - MODERNIZING 1200 RPM COMPRESSORS; KITS ARE AVAILABLE AS FOLLOWS:

February 2001 VILTER MANUFACTURING CORPORATION SECTION 105-R Replaces PAGE 24 March 1975 440 VMC COMPRESSORS MODERNIZING 1200 RPM COMPRESSORS Pages 24 through 31 pertain to replacement parts for high speed compressors having serial numbers below 9999. These redesigned replacement parts are incorpora...

Page 211 - OLD STYLE

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 25 Replaces 440 VMC COMPRESSORS March 1975 OLD STYLE CYLINDER LINER & CAPACITY CONTROL REPLACEMENT PARTS FOR 1200 RPM HIGH STAGE COMPRESSORS WITH SERIAL NUMBERS BELOW 3638 FIGURE 11 Two Rings Per Groove

Page 215 - PISTON AND CONNECTING ROD REPLACEMENT PARTS

SECTION 105-R VILTER MANUFACTURING CORPORATION February 2001 PAGE 29 Replaces 440 VMC COMPRESSORS March 1984 PISTON AND CONNECTING ROD REPLACEMENT PARTS FOR 1200 RPM HIGH STAGE Serial Numbers Below 3638 ITEM DESCRIPTION NO. REQUIRED PER COMPRESSOR SERIAL NO. PART NO. OF CYL 2 4 6 8 12 16 FROM THRU N...

Page 216 - Serial Numbers 3067 and below

February 2001 VILTER MANUFACTURING CORPORATION SECTION 105-R Replaces PAGE 30 February 1985 440 VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PARTS 1000 RPM HIGH STAGE AND 1200 RPM BOOSTER COMPRESSORS Serial Numbers 3067 and below ITEM DESCRIPTION NO. REQUIRED PER CO...

Page 218 - EXCEPTION

February 2001 VILTER MANUFACTURING CORPORATION SECTION 105-R Replaces PAGE 32 March 1984 440 VMC COMPRESSORS HEAVY-DUTY (+) V-BELT DRIVEN REPLACEMENT PARTS “Heavy-Duty” 8-cylinder 440 VMC Compressors are also available for use with V-Belt drives up to a maximum of 125 BHP as compared to the maximum ...