Emerson 160 - Manuals
Emerson 160 – Manual in PDF format online.
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Manual Emerson 160
Summary
The Manual Describes The Following Equipment: Equipment Model 160kVA UPS (6-pulse) HIPULSE U/160/S/6P 160kVA UPS (12-pulse) HIPULSE U/160/S/12P 200kVA UPS (6-pulse) HIPULSE U/200/S/6P 200kVA UPS (12-pulse) HIPULSE U/200/S/12P 300kVA UPS (6-pulse) HIPULSE U/300/S/6P 300kVA UPS (12-pulse) HIPULSE U/30...
Safety Precautions Conformity and standards This equipment complies with the following requirements: Normative references: Uninterruptible Power System (UPS). z IEC60950-1, IEC62040-1-1 — General and safety requirements for use in operator access area z IEC/EN62040-2 — EMC requirements z IEC62040-3 ...
Batteries Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all times. Particular attention should be paid to the recommendations concerning local ...
Contents Chapter 1 General Description ............................................................................................................................................... 1 1.1 Features .........................................................................................................
Chapter 1 General Description 1 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 1 General Description This chapter briefly introduces the features, design concept and operation mode of the HIPULSE U UPS. 1.1 Features The HIPULSE U UPS is connected between a ...
2 Chapter 1 General Description HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 1.2.2 Bypass Supplies The circuit block annotated “Static switch” in Figure 1-2 contains an electronically controlled switching circuit, which enables the critical load to be connected e...
Chapter 1 General Description 3 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Return of power mains When the mains returns within the required tolerance, the rectifier will start up again automatically and gradually (power walk-in), supplying power to the inverter...
4 Chapter 1 General Description HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Operating procedures in ECO mode are the same as those described in Chapter 5 Operating Instructions , except that the load is normally on the bypass mains, the Inverter LED is normally ...
Chapter 1 General Description 5 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Auto-restart mode The battery becomes exhausted following an extended AC mains failure. The inverter shuts down when the battery reaches the end-of-discharge voltage (EOD). The UPS can b...
6 Chapter 2 Mechanical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 2 Mechanical Installation This chapter briefly introduces the mechanical installation of the HIPULSE U UPS, including the notes, environmental considerations, mechanical cons...
Chapter 2 Mechanical Installation 7 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 2.2.2 Battery Location Temperature is a major factor in determining the battery life and capacity. Battery manufacturers quote figures for an operating temperature of 20°C. Operating...
8 Chapter 2 Mechanical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 2.4 Preliminary Checks Before you install the UPS hardware you should carry out the following preliminary checks: 1. Verify that the UPS room satisfies the environmental conditions s...
Chapter 2 Mechanical Installation 9 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Top view Base view Air outlet 1 685 1 197 843 40 104 424 155 40 10 3 104 24 4 105 46 14 holes for securing unit to floor (if required) Grille for air entry from the bottom Surface lo...
10 Chapter 2 Mechanical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Front view Side view Back view Top view 190 3 Removable grille for lifting with fork-lift truck(1 pcs in 1591*116, 2 pcs in 607*102) 1641 873 Airinlet Removable grille - if using si...
Chapter 2 Mechanical Installation 11 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Top view Air outlet 16 85 16 26 Base view 155 104 424 155 235 843 10 4 24 4 46 10 5 651 761 800 40 14 holes for securing unit to floor (if required) Cable access Grille for air entr...
12 Chapter 2 Mechanical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual >1685 >1655 1641 1910 843 632 108 610 873 610 正 视图 俯 视图 侧视图 120 口 进风 出 口 风 可拆卸 板 栅 1591*116 1 件 ( 卸下 板可 栅 用于叉 搬运 车 , 安装后可用于防 通 护 风 ) 可拆卸 板 栅 607*102 两件 可拆卸 板 栅 628*102 1 件 后 视...
Chapter 2 Mechanical Installation 13 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual >1685 2293 1910 并柜固定螺栓( 6 个) 843 2273. 5 632 口 进风 108 467 873 610 610 可拆卸 板 栅 1591*116 1 件 , 631*116 1 件 ( 卸下 板可用于叉 搬运 栅 车 , 安装后可用于防 通 护 风 ) 可拆卸 板 栅 628*102 1 件 可拆卸 板 栅 607*102 两...
14 Chapter 2 Mechanical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 651 前 门 104 104 20 491 148 156 2275 390 1451 1641 156 530.5 651813 840 95 口 进线 15 此 孔可用于固定地脚螺栓 种长圆 底部通 风 孔 栅 底部通 风 孔 栅 Ven tila tion gr ille at the bo ttom Ven tila tio n gr ill e a...
Chapter 3 Electrical Installation 15 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 3 Electrical Installation This chapter introduces the electrical installation of the HIPULSE U UPS, including the procedures or methods for power cabling and control cabling...
16 Chapter 3 Electrical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 3.1.3 General Notes The following are guidelines only and superseded by local regulations and codes of practice where applicable: 1. The neutral conductor should be sized for 1.5 ti...
Chapter 3 Electrical Installation 17 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual The presence of a radio frequency interference (RFI) suppression filter inside the UPS determines a residual earth current greater than 3.5mA and less than 1000mA. Residual current ...
18 Chapter 3 Electrical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 6. Connect the system output cables between the output busbars (N3-U3-V3-W3 terminals) and the critical load and tighten the connections to 13 Nm (M8 bolt), to 26 Nm (M10 bolt), and...
Chapter 3 Electrical Installation 19 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual U1 X3 Q1 Q5 W2 V1 W1 V3 U3 N3 W3 V2 U2 Q2 Q3 N2 助端子 辅 接 盒 线 池 接 电 连 整流器 接 连 旁路 接 连 出 接 输 连 接地 注: 如采用分离旁路, 拆 请 除旁路和整流器 入之 的 输 间 三个横向跨接母 线 ( * ) * ** Auxiliary terminal block Battery ...
20 Chapter 3 Electrical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 3.3 Control Cabling 3.3.1 Monitoring Board Ports Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system, communicate with a pers...
Chapter 3 Electrical Installation 21 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 1. Battery environment, battery ground fault and generator supply detection port (J4) The battery environment, battery ground fault and generator supply detection port is described ...
22 Chapter 3 Electrical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Table 3-5 Description of dry contact output port Position Name Description J13.2 BFP_O Bypass feedback protection relay (NO) J13.3 BFP_S Bypass feedback protection relay center J13....
Chapter 3 Electrical Installation 23 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 2. Intellislot intelligent communication ports There are three intelligent communication ports (Intellislot 1, Intellislot 2, and Intellislot 3) available for installing optional SN...
24 Chapter 3 Electrical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Table 3-8 Description of auxiliary terminal block X3 X3 terminal reference Reference label Description 1 FB BCB normally open auxiliary contact 2 GND Signal ground 3 OL Cable detect...
Chapter 3 Electrical Installation 25 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual A amplif ied view A Side cabinet Main cabinet Nut M10 Spring w asher 10 Plain w asher 10 Plain w asher 10 Bolt M10 * 35 W6 ( red ) W5 ( green ) W4 ( yellow ) Figure 3-10 Power cable...
26 Chapter 3 Electrical Installation HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual W303-2 W300-3 W300-2 W98-13 W98-12 W41- 5 W45 -5 W45-4 I1 -J 9 W302 W302 W303-1 W30 2 W301 W300-1 T2 0 T1 9 J6 I1 -J 9 J5 F1/ F 2/ F 3 J7 I1 -J 1 J12 J11 FAN15 FAN14 FAN13 J3 A5(1)-...
Chapter 4 Operator Control And Display Panel 27 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 4 Operator Control And Display Panel This chapter expounds the functions and use of the components on the operator control and display panel of the HIPULSE U UPS,...
28 Chapter 4 Operator Control And Display Panel HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual LED State Description Steady green UPS output ON and normal Steady red UPS output ON and overloaded Load LED OFF UPS output OFF Steady green Normal operation Steady yello...
Chapter 4 Operator Control And Display Panel 29 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual HIPULSE U 2006-01-01 12:30:36 200kVA-3X3 Unit #1 Normal ? Bypass Main Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) 22020.5 50.1 3800.99 B(BC) 22020.5 50.1 3800.99 C(CA)...
30 Chapter 4 Operator Control And Display Panel HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual No. Menu Item Explanation Sout (kVA) Apparent power Pout (kW) Active power Qout (kVAR) Reactive power Loadlevel (%) The percentage of the UPS rating load 4 Load Crest fac...
Chapter 4 Operator Control And Display Panel 31 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual No. Menu Item Explanation Communication address This setting applies to RS485 communication and the “one-to-multiple points” communication mode of parallel system. It is ...
32 Chapter 4 Operator Control And Display Panel HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Current record window Keeps a log of current alarms, ignores transient conditions that have been resolved. Use F1, F2 and F3 to read the alarm messages. For a complete hi...
Chapter 4 Operator Control And Display Panel 33 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 4.2.2 Primary Screen After the UPS starts and finishes system test, the primary screen will appear, as shown in Figure 4-5. For details about the primary screen, refer to...
34 Chapter 4 Operator Control And Display Panel HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual F2 F4 HELP F1 F3 ? Q3 Q2 Q1 Q5 Help information Select the previous menu item Select the current record window Select the next menu item Figure 4-7 Help screen Operation ...
Chapter 4 Operator Control And Display Panel 35 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 4.4 UPS Alarm Message List Table 4-8 provides the complete list of UPS alarm messages supported for display either on the Records menu (historical data) or in the current...
36 Chapter 4 Operator Control And Display Panel HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Alarm message Description REC FLASH UPDATE Ongoing update of rectifier firmware INV FLASH UPDATE Ongoing update of inverter firmware MONITOR FLASH UPDATE Ongoing update o...
Chapter 4 Operator Control And Display Panel 37 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Alarm message Description Inverter overtemp. The temperature of the inverter heat sink is too high to keep inverter running. This alarm is triggered by the signal from a ...
38 Chapter 4 Operator Control And Display Panel HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Alarm message Description Byp. feedback fault UPS feeds output voltage back to the mains grill through bypass due to shortcircuit of static switch on bypass side during m...
Chapter 5 Operating Instructions 39 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 5 Operating Instructions This chapter provides detailed operating notes and instructions of the HIPULSE U UPS. 5.1 Introduction 5.1.1 Notes Important Only after an authorized...
40 Chapter 5 Operating Instructions HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Q1 Q2 Q5 Q3 X3 修插座 维 : 用于 工程 行 维护 师进 UPS 使用 维护时 , 不可用作其它用途 Service socket: Designed for use in UPS service, cannotbe used for other purposes Figure 5-1 Power switch location of 160/2...
Chapter 5 Operating Instructions 41 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 5.2 Start-Up Procedure (Into Normal Mode) This procedure must be followed when turning on the UPS from a fully powered down condition, that is, where the load is not being initially ...
42 Chapter 5 Operating Instructions HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Follow previous 5.2 Start-UP Procedure (Into Normal Mode) and observe at the end of the procedure that bypass LED on the operator control and display panel remains green (indicating ...
Chapter 5 Operating Instructions 43 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 3. Wait until the test completes. After five seconds, a pop window will appear to showing the result of this diagnosis: rectifier, inverter, monitor OK or fault. 4. Stop the test. If...
44 Chapter 5 Operating Instructions HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 1. Press the EPO button on the UPS door. This will disable rectifier, inverter, static switch and battery operation. The Load will be de-energised. Note: Except in an emergency situa...
46 Chapter 6 Battery HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 6 Battery This chapter introduces the battery, including the battery safety points, installation, maintenance, and the battery protection function, as well as the connections of the optiona...
Chapter 6 Battery 47 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual adequate ventilation and heating of the cells. Boost charging must not be applied to valve regulated cells as this will cause them to overcharge and subsequently vent. Similarly, valve-regulated ce...
Chapter 6 Battery 49 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual [ BCB: A BCB is generally installed in an enclosure on the wall close to the battery installation. The connection of BCB box available for the HIPULSE U UPS is described in the following section. F...
50 Chapter 6 Battery HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 660 167 4- Ф 13 Knockout Figure 6-4 Installation hole dimensions for floor mounting of BCB box of 300/400kVA UPS (unit: mm) The battery circuit breaker (BCB) box contains a BCB and a BCB control bo...
Chapter 7 “1+N” System 51 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 7 “1+N” System This chapter introduces the installation procedures, operating instructions of the “1+N” system, and the installation of the dual bus system, of the HIPULSE U UPS. 7.1 G...
52 Chapter 7 “1+N” System HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 7.2.2 Cabinet Installation Place the UPS modules side by side and interconnect as shown in Figure 7-1. Q5 Parallel board J5 Q5 并机 电缆 并机 电缆 Bypass mains supply Maintenance bypass switch Q3 Bypa...
Chapter 7 “1+N” System 53 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 7.2.5 Control Cables Parallel Cable Shielded and double insulated control cables available in length up to 20 meters must be must be interconnected in a ring configuration between UPS modules ...
54 Chapter 7 “1+N” System HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 7.3.1 Start-Up Procedure (Into Normal Mode) This procedure must be followed when turning on the UPS from a fully powered down condition, that is, where the load is not being initially supplied...
Chapter 7 “1+N” System 55 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 8. Check that no warning message is displayed in the top right corner of the LCD screen and the status of the LEDs as follows: Table 7-1 LED status LED Status Rectifier LED Steady green Bypass...
56 Chapter 7 “1+N” System HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 7.4.3 Power Cables The wiring of power cables is similar to that of single module system. Refer to 3.1 Power Cabling . The bypass and the main input sources must be referenced to the same neut...
Chapter 7 “1+N” System 57 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Parallel board X2-1 X2-2 X1-2 X1-1 X4 04116113 15m DB9-DB25 0411 6319 20m D B 9- DB9 0411 5338 10m D B 9- DB9 041153 39 15 m DB9-D B 9 Parallel board Parallel board LBS cable Parallel cable Pa...
58 Chapter 8 Specifications HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 8 Specifications This chapter provides the specifications of the HIPULSE U UPS. 8.1 Conformity And Standard Table 8-1 Conformity and standard Description Year Normative references Sa...
Chapter 8 Specifications 59 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Power rating (kVA) Item Unit 160 (6-pulse) 160 (12-pulse) 200 (6-pulse) 200 (12-pulse) 300 (6-pulse) 300 (12-pulse) 400 (6-pulse) 400 (12-pulse) Rated input power 2 kVA 197 191 245 236 365 3...
60 Chapter 8 Specifications HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 8.6 Electrical Characteristics (Inverter Output) Table 8-6 Electrical characteristics (inverter output) Power rating (kVA) Item Unit 160 200 300 400 Rated mains voltage 1 Vac 380 , 400, or 4...
Chapter 8 Specifications 61 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 8.8 Electrical Characteristics (System Performance) Table 8-8 Electrical characteristics (system performance) Power rating (kVA) Item Unit 160 (6-pulse) 160 (12-pulse) 200 (6-pulse) 200 (12-...
62 Chapter 9 Service & Maintenance HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Chapter 9 Service & Maintenance Regular service and maintenance are required during the long term operation of the UPS system (including the associated battery). The battery m...
Chapter 9 Service & Maintenance 63 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 9.2.5 Lives And Recommended Replacement Time Of Key Components The key components listed in Table 9-1 are used in the UPS. To prevent system malfunction caused by failure of key c...
64 Appendix 1 Transportation Restraints Removing Procedures HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Appendix 1 Transportation Restraints Removing Procedures 1. 160kVA&200kVA UPS Transportation Restraints Removing Procedures Transformer transportation res...
Appendix 1 Transportation Restraints Removing Procedures 65 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 5. Reinstall the installation hole cover and the lower switch baffle plate with the screws removed in step 1. You might as well install the lower switch baffl...
66 Appendix 1 Transportation Restraints Removing Procedures HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 2. There is a transportation restraint respectively on the right side and left side at the bottom of the output transformer. Remove the two M10 bolts of each ...
Appendix 1 Transportation Restraints Removing Procedures 67 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 3. 400kVA UPS Transportation Restraints Removing Procedures Transformer transportation restraints removing procedures for UPS with 6-pulse rectifier 1. Open t...
68 Appendix 1 Transportation Restraints Removing Procedures HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 3. Remove the two transportation restrains in the front of the output transformer, as shown in Figure 9. A A amplif ied view Bolt (2 pcs) Transportation restr...
Appendix 1 Transportation Restraints Removing Procedures 69 HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 3. Remove the two transportation restraints at the back of the phase-shifting transformer, as shown in Figure 11. A Remove the tw o bolts f ixingthe transport...
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