Emerson 1056 - Manuals - manualsarea.com

Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!; CAUTION; RISK OF ELECTRICAL SHOCK

ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Your purchase from Rosemount Analytical, Inc. hasresulted in one of the finest instruments available foryour particular application. These instruments havebeen designed, and tested to meet many nationaland international standards. Experience i...

Page 3 - QUICK START GUIDE; FOR FCL ANALYZER; Quick Start; English

QUICK START GUIDE FOR FCL ANALYZER 1. Refer to Section 2.0 for installation instructions and Section 3.0 for wiring instructions. 2. Once connections are secured and verified, apply power to the analyzer. 3. When the analyzer is powered up for the first time, Quick Start screens appear. Using Quick ...

Page 4 - Program; Temp Units; Choose

12. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values. 13. To change outputs, alarms, and other settings go to the main menu and choose Program . Follow the prompts. A menu tree is on the following two pages. To calibrate the sensor(s) ref...

Page 5 - MENU TREE; Calibrate

MENU TREE Calibrate Sensor 1 (Free chlorine) Chlorine ZeroIn process Temperature Sensor 2 (pH) pH Buffer Cal Auto Select buffer (NIST, DIN19267, Ingold, Merck, or Fisher)Select stability criteria Manual StandardizeEnter slope or offset Temperature Output 1Output 2 Hold Sensor 1Sensor 2 Display Main ...

Page 7 - About This Document; Date; Minor changes to manual.

About This Document This manual contains instructions for installation and operation of the Model FCL-1056 The following list provides notes concerning all revisions of this document. Rev. Level Date Notes A 9 /08 This is the initial release of the product manual. The manual has been reformatted to ...

Page 8 - TABLE OF CONTENTS; Section Title

i MODEL FCL-1056 TABLE OF CONTENTS FCL-1056 TABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1 1.1 Applications .......................................................................................................

Page 9 - LIST OF TABLES; Number Title; TABLE OF CONTENTS CONT’D; ii

Section Title Page 7.0 DIGITAL COMMUNICATIONS ............................................................................... 51 8.0 MAINTENANCE ...................................................................................................... 53 8.1 Analyzer .......................................

Page 10 - LIST OF FIGURES; LIST OF TABLES CONT’D; iii

LIST OF FIGURES Number Title Page 2-1 Model FCL-01 .................................................................................................... 7 2-2 Model FCL-02 .................................................................................................... 7 3-1 Analog Output Connecti...

Page 11 - DESCRIPTION AND SPECIFICATIONS; some sample conditioning systems

Model FCL-1056 SECTION 1.0 DESCRIPTION AND SPECIFICATIONS SECTION 1.0. DESCRIPTION AND SPECIFICATIONS 1 1.1 APPLICATIONS The FCL free chlorine system is intended for the deter-mination of free chlorine in fresh water. Unlike freechlorine analyzers from other manufacturers, the FCLdoes not use expens...

Page 12 - SPECIFICATIONS — GENERAL; Response time to step change in chlorine concen-; SPECIFICATIONS — SENSOR; Ambient temperature and humidity:

1.3 SPECIFICATIONS — GENERAL Sample requirements: Pressure: 3 to 65 psig (122 to 549 kPa abs) A check valve in the inlet prevents the sensorflow cells from going dry if sample flow is lost.The check valve opens at 3 psig (122 kPa abs).If the check valve is removed, minimum pres-sure is 1 psig (108 k...

Page 13 - ORDERING INFORMATION; FCL Free Chlorine Measuring System.; ACCESSORIES; Without pH sensor; CODE

3 1.6 ORDERING INFORMATION FCL Free Chlorine Measuring System. The FCL is a complete system for the determination of free chlorine in aqueous samples. It consists of the sensor(s), analyzer, and constant head overflow device to control sampleflow. All components are mounted on a backplate. Model opt...

Page 15 - UNPACKING AND INSPECTION; Stand to hold pH buffer solution during calibration.

5 SECTION 2.0. INSTALLATION MODEL FCL-1056 SECTION 2.0 INSTALLATION 2.1 UNPACKING AND INSPECTION Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. Ifthere is no apparent damage, unpack the container. Be sure all items shown on the packi...

Page 16 - Be sure there is easy access to the analyzer and sensors.

6 MODEL FCL-1056 SECTION 2.0 INSTALLATION 2.2 INSTALLATION 2.2.1 General Information 1. Although the system is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme temperature. 2. To keep the analyzer enclosure watertight, install plugs (provided) in the unused cable...

Page 19 - WIRING; Power; The analog outputs are on the main; WARNING

SECTION 3.0. WIRING MODEL FCL-1056 SECTION 3.0 WIRING 3.1 POWER, ALARM, AND OUTPUT WIRING 3.1.1 Power Wire AC mains power to the power supply board, which is mounted vertically on the left hand side of the analyz-er enclosure. The power connector is at the top of the board. Unplug the connector from...

Page 20 - Locate the appropriate signal board.

MODEL FCL-1056 SECTION 3.0 WIRING 3.2 SENSOR WIRING The Model FCL is provided with sensor cables pre-wired to the analyzer. If it is necessary to replace the sensorcable, refer to the instructions below. 1. Shut off power to the analyzer. 2. Loosen the four screws holding the front panel in place an...

Page 21 - for Free Chlorine Sensor

11 MODEL FCL-1056 SECTION 3.0 WIRING Figure 3-3. Wiring Diagram for Free Chlorine Sensor Figure 3-4. Wiring Diagram for 399VP-09 pH Sensor Figure 3-5. Wiring Diagram for 3900VP-10 pH sensor (gray cable) Figure 3-6. Wiring Diagram for 3900VP-10 pH sensor (blue cable) RED WHITE

Page 23 - DISPLAY AND OPERATION; ppm; Warning

13 MODEL FCL-1056 SECTION 4.0 DISPLAY AND OPERATION SECTION 4.0 DISPLAY AND OPERATION When the analyzer is being programmed or calibrated,the display changes to a screen similar to the oneshown in Figure 4-2. The live readings appear in smallfont at the top of the screen. The rest of the displayshow...

Page 26 - If the entry is wrong, the invalid code screen appears.; Output Range; Security Code

16 4.4 SECURITY 4.4.1 How the Security Code Works Security codes prevent accidental or unwanted changes to program settings or calibrations. There are threelevels of security.a. A user can view the default display and diagnostic screens only.b. A user has access to the calibration and hold menus onl...

Page 27 - Press MENU. The main menu screen appears. Move the cursor to; Once in hold, the sensor remains in hold until hold is turned off.; S1 Hold

17 4.5 USING HOLD 4.5.1 Purpose To prevent unwanted alarms and improper operation of control systems or dosing pumps, place the alarms andoutputs assigned to the sensor in hold before removing it for maintenance. Hold is also useful if calibration, forexample, buffering a pH sensor, will cause an ou...

Page 29 - a. Configure and assign values to the analog current outputs.; DEFAULT SETTINGS

19 SECTION 5.0 PROGRAMMING THE ANALYZER 5.1 GENERAL This section describes how to make the following program settings using the local keypad. a. Configure and assign values to the analog current outputs. b. Configure and assign values to the alarm relays. c. Choose the type of chlorine measurement b...

Page 32 - CONFIGURE THE

22 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.3 CONFIGURING, RANGING, AND SIMULATING OUTPUTS. 5.3.1 Purpose This section describes how to configure, range, and simulate the two analog current outputs. CONFIGURE THE OUTPUTS FIRST. 1. Configuring an output means… a. Assigning a sensor and m...

Page 33 - Output 1; Outputs

23 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.3.3. Procedure – Configure Outputs. 1. Press MENU. The main menu screen appears. Move the cursor toProgram and press ENTER. 2. The cursor will be on Outputs. Press ENTER. 3. Choose Configure. 4. Choose Output 1 or Output 2 . 5. The screen show...

Page 35 - Simulate

25 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.3.5 Procedure – Simulating Outputs 1. Press MENU. The main menu screen appears. Move the cursor toProgram and press ENTER. 2. The cursor will be on Outputs . Press ENTER. 3. Choose Simulate . 4. Choose Output 1 or Output 2 . 5. Enter the desir...

Page 37 - Procedure – Configuring Alarms and Assigning Setpoints; Alarm 1

27 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.4.3 Procedure – Configuring Alarms and Assigning Setpoints 1. Press MENU. The main menu screen appears. Move the cursor to Program and press ENTER. 2. Choose Alarms. 3. Choose Configure/Setpoint. 4. Choose Alarm 1, Alarm 2, Alarm 3, or Alarm 4...

Page 39 - Synch Timers; Alarms

29 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.4.4 Procedure – Synchronizing Timers 1. Synch Timers is available only if two or more alarm relays have been configured as interval timers. 2. Press MENU. The main menu screen appears. Move the cursor toProgram and press ENTER. 3. Choose Alarm...

Page 40 - NOT

30 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.5 CONFIGURING THE MEASUREMENT. 5.5.1 Purpose This section describes how to do the following: 1. Program the analyzer to measure free chlorine (and pH). This step is necessary because the Model FCL ana-lyzer can be used with other sensors to me...

Page 41 - Measurement

MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.5.4 Procedure – Configuring the Measurement 1. Press MENU. The main menu screen appears. Move the cursor toProgram and press ENTER. 2. Choose Measurement. 3. The screen at left appears only if you have an FCL-02. Choose Sensor 1 (chlorine) or Sen...

Page 42 - CONFIGURING TEMPERATURE RELATED SETTINGS

MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.6 CONFIGURING TEMPERATURE RELATED SETTINGS 5.6.1 Purpose This section describes how to do the following: 1. Choose temperature units. 2. Choose automatic or manual temperature correction for membrane permeability (chlorine sensor). 3. Choose auto...

Page 43 - Temperature

MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.7 CONFIGURING SECURITY SETTINGS 5.7.1 Purpose This section describes how to set security codes. There are three levels of security. a. A user can view the default display and diagnostic screens only. b. A user has access to the calibration and ho...

Page 44 - NOTE; Security

34 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.8 SETTING UP DIAGNOSTICS 5.8.1 Purpose NOTE Diagnostic setup applies only to pH sensors. It appears only if you are using the FCL-02. This section describes how to do the following: 1. Turn pH sensor diagnostics on and off. 2. Set pH sensor di...

Page 45 - Diagnostic Setup

35 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.8.3 Procedure – Setting Up Diagnostics 1. Press MENU. The main menu screen appears. Move the cursor to Program and press ENTER. 2. Scroll to the bottom of the screen and continuing scrolling until Diagnostic Setup is highlighted. Press ENTER. ...

Page 46 - RESETTING THE ANALYZER

36 MODEL FCL-1056 SECTION 5.0 PROGRAMMING THE ANALYZER 5.9 RESETTING THE ANALYZER 5.9.1 Purpose This section describes how to clear user-entered values and restore default settings. There are three resets: 1. Resetting to factory default values clears ALL user entered settings, including sensor and ...

Page 47 - CALIBRATION; CALIBRATING TEMPERATURE; at most

MODEL FCL-1056 SECTION 6.0 CALIBRATION SECTION 6.0 CALIBRATION 6.1 INTRODUCTION The calibrate menu allows the user to do the following: 1. Calibrate the temperature sensing element in the chlorine and pH sensors. 2. Calibrate the chlorine sensor. 3. Calibrate the pH sensor. Four methods are availabl...

Page 48 - Choose the sensor you wish to calibrate.; is the chlorine; Sensor 2; To return to the main display, press MENU then EXIT.; calibrated; Submerge at least the bottom two inches of the sensor.; Sensor 1

38 MODEL FCL-1056 SECTION 6.0 CALIBRATION 3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER. 4. Choose the sensor you wish to calibrate. Sensor 1 is the chlorine sensor. Sensor 2 (if present) is the pH sensor. 5. Choose Temperature . 6. Change the display to ma...

Page 49 - CALIBRATION — FREE CHLORINE; taking and testing the grab sample.; THE SENSOR HAS BEEN IN THE ZERO SOLUTION FOR AT LEAST TWO HOURS.

39 MODEL FCL-1056 SECTION 6.0 CALIBRATION 6.3 CALIBRATION — FREE CHLORINE 6.3.1 Purpose As Figure 6-1 shows, a free chlorine sensor generatesa current directly proportional to the concentration offree chlorine in the sample. Calibrating the sensorrequires exposing it to a solution containing no chlo...

Page 50 - Free Chlorine

40 MODEL FCL-1056 SECTION 6.0 CALIBRATION 3. Choose the sensor you wish to calibrate. Sensor 1 is the chlorine sensor. Sensor 2 (if present) is the pH sensor. 4. Choose Free Chlorine . 5. Choose Zero Cal . The analyzer will automatically start the zero calibration 6. If the zero calibration was succ...

Page 53 - pH

43 MODEL FCL-1056 SECTION 6.0 CALIBRATION 3. Press MENU. The main menu screen appears. The cursor will be on Calibrate . Press ENTER. 4. Choose the sensor you wish to calibrate. Sensor 1 is the chlorine sensor. Sensor 2 is the pH sensor. 5. Choose pH . 6. Choose Buffer Cal 7. Choose Auto . 5. USER E...

Page 54 - default values, choose; Setup; instead and go to step 14. The default; Standard; seconds. The display will then return to the screen in step 6.; Start Auto Cal

44 MODEL FCL-1056 SECTION 6.0 CALIBRATION 8. Choose Start Auto Cal . If you wish to change the stability criteria or the pH buffer list from the default values, choose Setup instead and go to step 14. The default stability is defined as a less than 0.02 pH change in 10 seconds. Thedefault buffer lis...

Page 56 - Watch the pH reading for sensor 2; Manual Buffer 1

46 MODEL FCL-1056 SECTION 6.0 CALIBRATION 10. Watch the pH reading for sensor 2 (S2) at the top of the screen. Once the r e a d i n g i s s ta b l e , e n t e r t h e p H v a l u e o f t h e b u ff e r a t t h e b u ff e rtemperature and press ENTER. 11. The display returns to the screen shown in st...

Page 58 - S2 Calibration

48 MODEL FCL-1056 SECTION 6.0 CALIBRATION 6.4.6 Procedure-Entering a Known Slope and Offset 1. Calibration data, i.e., slope and offset at pH 7, can be entered directly into the analyzer if the data for the sensor are already known. 2. Press MENU. The main menu screen appears. The cursor will be on ...

Page 59 - Press MENU. The main menu screen appears. The cursor will be on; Choose the output you wish to calibrate.; Yes; CALIBRATION – Analog Outputs

MODEL FCL-1056 SECTION 6.0 CALIBRATION 2. Press MENU. The main menu screen appears. The cursor will be on Calibrate . Press ENTER. 3. Choose the output you wish to calibrate. 4. The analyzer will simulate the low output current. Change the value in thedisplay to match the reading from the milliammet...

Page 61 - DIGITAL COMMUNICATIONS; THE ANALYZER SUPPLIED WITH THE FCL DOES NOT HAVE THE DIGITAL

51 MODEL FCL-1056 SECTION 7.0 DIGITAL COMMUNICATIONS SECTION 7.0 DIGITAL COMMUNICATIONS THE ANALYZER SUPPLIED WITH THE FCL DOES NOT HAVE THE DIGITAL COMMUNICATIONS OPTION.

Page 63 - MAINTENANCE

53 MODEL FCL-1056 SECTION 8.0 MAINTENANCE SECTION 8.0 MAINTENANCE 8.1 ANALYZER The analyzer used with the FCL needs little routine maintenance. Clean the analyzer case and front panel by wiping with a clean soft cloth dampened with water ONLY. Do not usesolvents, like alcohol, that might cause a bui...

Page 64 - Clean the membrane with water sprayed from a wash bottle.; Do not use tissues to clean the membrane.; Hold the sensor over a container with the cathode pointing down.; blunt; Screw the membrane retainer in place.

MODEL FCL-1056 SECTION 8.0 MAINTENANCE 54 8.2.1 General. When used in clean water, the chlorine sensor requires little maintenance. Generally, the sensor needs mainte-nance when the response becomes sluggish or noisy or when readings drift following calibration. For a sensorused in potable water, ex...

Page 65 - Electrolyte Fill Plug

MODEL FCL-1056 SECTION 8.0 MAINTENANCE 55 33523-00 Electrolyte Fill Plug 9550094 O-Ring, Viton 2-014 33521-00 Membrane Retainer 23501-08 Free Chlorine Membrane Assembly: includes one membrane assembly and one O-ring 23502-08 Free Chlorine Membrane Kit: includes 3 membrane assemblies and 3 O-rings 92...

Page 66 - CONSTANT HEAD FLOW CONTROLLER

56 MODEL FCL-1056 SECTION 8.0 MAINTENANCE 8.4 CONSTANT HEAD FLOW CONTROLLER 8.4.1 General After a period of time, deposits may accumulate in the constant head overflow chamber and in the tubing leadingto the flow cell(s). Deposits increase the resistance to flow and cause the flow to gradually decre...

Page 67 - Location in

57 MODEL FCL-1056 SECTION 8.0 MAINTENANCE FIGURE 8-2. Replacement Parts for the Flow Controller Assembly used in Model FCL-01. Location in Shipping Figure 8-2 PN Description Weight 1 24039-00 Flow cell for chlorine sensor with bubble shedding nozzle 1 lb/0.5 kg 2 24040-00 O-ring kit, two 2-222 and o...

Page 69 - TROUBLESHOOTING; USING THE DIAGNOSTIC FEATURE

59 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING SECTION 9.0 TROUBLESHOOTING 9.1 OVERVIEW The analyzer continuously monitors itself and the sensor(s) for problems. When the analyzer identifies a problem,the word warning or fault appears intermittently in the lower line of the main display. When the fau...

Page 70 - TROUBLESHOOTING WHEN A FAULT MESSAGE IS SHOWING

MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING Fault message Explanation Section Main Board CPU Error Main board software is corrupted 9.3.1 Main Board Factory Data Main board factory eeprom data is corrupted 9.3.1 Main Board User Data Main board user eeprom data is corrupted 9.3.1 Sensor Hardware Error...

Page 71 - Instr SW Ver

MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.3.4 Sensor Incompatible This error message means that the sensor board software is not supported by the main board software. Either thesensor board or the main board software is too old. Replace the main board with one compatible with the sensor board. Ca...

Page 72 - . If there is an open or short circuit, the sensor

62 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.3.10 Sensor RTD Out of Range Both the chlorine and pH sensor contain a Pt 100 RTD (resistance temperature device) for measuring temperature.If the measured resistance is outside the expected range, the analyzer will display the out of range error messa...

Page 73 - Warning message; TROUBLESHOOTING WHEN A WARNING MESSAGE IS SHOWING

63 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING Warning message Explanation Section Sensor No Solution Gnd pH sensor may be miswired. 9.4.1 Sensor Need Factory Cal The sensor board was not calibrated at the factory. 9.4.2 Sensor Out of Range The pH measurement is invalid. 9.4.3 Sensor Negative Reading...

Page 74 - This warning should never appear in the FCL-02.; TROUBLESHOOTING WHEN NO ERROR MESSAGE IS SHOWING — CHLORINE; Problem

64 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.4.6 Sensor Temperature High or Low The sensor RTD is most likely miswired.1. Check wiring connections.2. Check resistance between RTD in and return leads. The resistance should be close to the values given in Section 9.10.2. 3. Replace sensor. 9.4.7 Br...

Page 75 - stabilizes after a few hours.; DO NOT; use a tissue to wipe the membrane.

MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.5.3 Sensor can be calibrated, but the current is too low 1. Is the temperature low or is the pH high? Sensor current is a strong function of pH and temperature. The sensor current decreases about 3% for every °C drop in temperature. Sensor current also de...

Page 76 - Replace the electrolyte solution.

66 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.5.6 Sensor does not respond to changes in chlorine level. 1. Is the grab sample test accurate? Is the grab sample representative of the sample flowing to the sensor?2. Is sample flowing past the sensor? Be sure the liquid level in the constant head sam...

Page 77 - TROUBLESHOOTING WHEN NO ERROR MESSAGE IS SHOWING — pH.; Calibration Error warning during two-point calibration; Glass Imp

67 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.6 TROUBLESHOOTING WHEN NO ERROR MESSAGE IS SHOWING — pH. Problem See Section Calibration Error warning during two-point calibration 9.6.1 Offset Error warning during standardization 9.6.2 Sensor does not respond to known pH changes 9.6.3 Calibration wa...

Page 79 - buffer containers and the process liquid or piping.

69 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING 9.6.5 Calibration Was Successful, but Process pH Is Grossly Wrong and/or Noisy. Grossly wrong or noisy readings suggest a ground loop (measurement system connected to earth ground at morethan one point), a floating system (no earth ground), or noise bein...

Page 81 - SIMULATING INPUTS — pH; Set automatic temperature correction to manual

9.9 SIMULATING INPUTS — pH 9.9.1 General This section describes how to simulate a pH input intothe analyzer. To simulate a pH measurement, connect astandard millivolt source to the analyzer. If the analyzeris working properly, it will accurately measure the inputvoltage and convert it to pH. 9.9.2 S...

Page 82 - SIMULATING INPUTS — TEMPERATURE; For example, start with a simulated resistance of 103.9

72 MODEL FCL-1056 SECTION 9.0 TROUBLESHOOTING Temp. (°C) Pt 100 ( Ω ) 0 100.0 10 103.9 20 107.8 25 109.7 30 111.7 40 115.5 50 119.4 60 123.2 70 127.1 80 130.9 85 132.8 90 134.7 100 138.5 FIGURE 9-6. Simulating RTD Inputs. 9.10 SIMULATING INPUTS — TEMPERATURE 9.10.1 General. The analyzer accepts a Pt...

Page 83 - NOTES

Page 85 - The shipping container should be marked:

WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufacturedor Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira-tion of the applicable warranty peri...

Page 86 - Specifications subject to change without notice.

Credit Cards for U.S. Purchases Only. The right people,the right answers,right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http://www.rosemountanalytical.com Specifications subject to change without notice. 8 Emerson Process Management 2400 Barranca ParkwayIrvine, CA 92606 USATel: (949) 757-...