Page 2 - Information in this document is subject to change without notice.
Information in this document is subject to change without notice. 2010 Dell Inc. All rights reserved. Reproduction in any manner whatsoever without the written permission of Dell Inc.is strictly forbidden. Trademarks used in this text: Dell and the DELL logo are trademarks of Dell Inc. Other tradema...
Page 3 - Version record
Version record Refer to the portion indicated by change bar in each section. Also refer to the reasons in table below. Version Issue date Note 1 st March 31, 2009 1 st issued 2 nd June 10, 2009 2 nd issued Introduction - The illustration was reviewed by the externals change. - The illustration was c...
Page 4 - Introduction; CONTENTS; Cautions
Finisher Service Manual Version 3 2009.07.03 1. About this manual............................................................................................................. ii2. Marks giving caution ......................................................................................................
Page 6 - Marks giving caution
ii Finisher Service Manual Version 1 2009.03.31 1. About this manual 2. Marks giving caution Maintenance operations requiring special cautions or additional information regarding descriptions in this manual are presented as "Warning," "Caution," or "Note," depending on their ...
Page 7 - source
iii Finisher Service Manual Version 2 2009.06.10 4. Safety To prevent possible accidents during maintenance operation, you should observe strictly the "Warning" and "Caution" information in this manual.Avoid dangerous operations and operations out of the scope of this manual.Various ...
Page 8 - units
iv Finisher Service Manual Version 1 2009.03.31 4.2 Driving units When servicing gears or other driving units, be sure to turn off the power switch and unplug the power cord. Drive them manually when required. Do not do the print work removing the cover of the finisher to confirm the operation of dr...
Page 9 - labels
v Finisher Service Manual Version 3 2009.07.03 4.3 Warning/caution labels Warning labels and caution labels are attached to this finisher to prevent accidents Check those labels for their peeling or stains when servicing the finisher. Tbt00503KC
Page 10 - Unpacking the Finisher; Take extreme care to avoid personal injuries.
vi Finisher Service Manual Version 2 2009.06.10 Unpacking the Finisher The finisher must be carried horizontally with three or more persons. Take extreme care to avoid personal injuries. Check visually the finisher for evidence of any damages.Peel all tapes off the finisher. Tbt00504KA
Page 12 - TABLE OF
viii Finisher Service Manual Version 3 2009.07.03 Chapter 3 Removal and Replacement Procedures ........................................................ 3 - 1 Chapter 4 Plug/Jack(P/J) Connector Locations.............................................................. 4 - 1 Chapter 6 Principles of Opera...
Page 13 - Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS
Chapter 3 Removal and Replacement Procedures (RRPs) Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS Finisher Service Manual Version 3 2009.07.03 1. Removal and Replacement Procedures (RRPs) ......................................................... 3 - 1 1.1 Before Starting Service Proce...
Page 15 - Before Starting Service Procedure
3 - 1 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 1. Removal and Replacement Procedures (RRPs) 1.1 Before Starting Service Procedure - Start the procedure after turning off the power, and removing the power cord from the outlet.- Do not apply exce...
Page 17 - Removal Flows
3 - 3 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Removal Flows The components not connected with arrows in the flow below can be removed independently. !"!# $ %$ $& $ ' %$ % ( ) % * % + ' , % -./ - 0 "!"123 4
Page 18 - Replacement Flows
3 - 4 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Replacement Flows The components not connected with arrows in the flow below can be replaced independently. ! "#$% & '& &( & ) '& ' ! * + ' ! ' ) ! , - ' ./0 . 1 2 $$#34 ...
Page 19 - Blank Page
3 - 5 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 Blank Page
Page 20 - Removal 1
3 - 6 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 2. Removal Steps Removal 1 KIT TRAY STACKER (PL14.1.98) When performing the following step, use caution not to damage the GUIDE TAMPERs. 1) Remove the TRAY STACKER (PL14.1.2) from the FINISHER ASSY...
Page 22 - Removal 2; Continues to the next page.
3 - 8 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Removal 2 KIT FINISHER ASSY (PL14.1.99) In the following steps, the details of Step 1 are omitted because they are described earlier in this chap-ter.Go to the step in parentheses to execute the ne...
Page 26 - Removal 3
3 - 12 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 2 2009.06.10 Removal 3 TRANSPORT ASSY A4 (PL14.2.1) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execut...
Page 28 - Removal 4
3 - 14 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Removal 4 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP H-TRA (PL14.2.99) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in th...
Page 30 - Removal 5
3 - 16 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 2 2009.06.10 Removal 5 COVER ASSY FRONT (PL14.3.5) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute...
Page 33 - Removal 6
3 - 19 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 2 2009.06.10 Removal 6 COVER FRONT (PL14.3.7) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute ...
Page 34 - Removal 7
3 - 20 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses...
Page 35 - Removal 8
3 - 21 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses...
Page 36 - Removal 9
3 - 22 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 Removal 9 LVPS ASSY (PL14.10.10) Use a wrist strap to protect the PWB from electrostatic damage. In the following steps, the details of Steps 1 through 3 are omitted because they are described ear...
Page 42 - Replacement 1
3 - 28 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 4. Replacement Steps Replacement 1 PWBA MAIN A4FIN (PL14.4.12) Use a wrist strap to protect the PWB from electrostatic damage. 1) Replace the PWBA MAIN A4FIN to the FINISHER ASSY, and then secure ...
Page 43 - Replacement 2
3 - 29 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Replacement 2 COVER REAR (PL14.3.3) 1) Replace the COVER REAR to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). 2) Secure the HARNESS ASSY IF A4FIN to the COVER RE...
Page 44 - Replacement 3
3 - 30 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 2 2009.06.10 Replacement 3 LVPS ASSY (PL14.10.10) Use a wrist strap to protect the PWB from electrostatic damage. 1) Replace the LVPS ASSY to the FINISHER ASSY, and then secure with the five screws (silver, fl...
Page 46 - Replacement 4
3 - 32 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 Replacement 4 BRACKET ASSY INTERLOCK (PL14.10.1) 1) Mate the two holes of the BRACKET ASSY INTERLOCK with the bosses of the FINISHER ASSY, and then secure with the two screws (silver, flanged, 6mm...
Page 47 - Replacement 5
3 - 33 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Replacement 5 HOLDER ASSY STAPLER A4 (PL14.8.19) When performing the following steps, use caution not to drop the HOLDER ASSY STA-PLER A4. 1) Fit the notch of the HOLDER ASSY STAPLER A4 with the l...
Page 48 - Replacement 6
3 - 34 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 2 2009.06.10 Replacement 6 COVER FRONT (PL14.3.7) 1) Mate the hole of the BRACKET COVER FRONT with the boss of the COVER FRONT, and then secure with the one screw (silver, flanged, tapping, 8mm). 2) Mate the f...
Page 50 - Replacement 7
3 - 36 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 1 2009.03.31 Replacement 7 COVER ASSY FRONT (PL14.3.5) 1) Replace the COVER ASSY FRONT to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). Continues to the next page. Tbt03526KA ...
Page 53 - Replacement 8
3 - 39 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 3 2009.07.03 Replacement 8 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP H-TRA (PL14.2.99) 1) Mate the pivots of the COVER ASSY TOP H-TRA into the U-shaped notches on the CHUTE ASSY LOWER H-TRA so...
Page 54 - Replacement 9
3 - 40 Chapter 3 Removal and Replacement Procedures (RRPs) Finisher Service Manual Version 2 2009.06.10 Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) 1) Mate the two tabs on the TRANSPORT ASSY A4 with the holes on the printer. Continues to the next page. Tbt03530KB 1)
Page 64 - Finisher
4 – 1 Chapter 4 Plug/Jack(P/J) Connector Locations Finisher Service Manual Version 2 2009.06.10 1. Connector [P (plug) / J (jack)] 1.1 List of P/J Finisher P/J Coordinates Remarks 590 G-126 Connects LVPS ASSY and CABLE ASSY POWER A4FIN 591 G-123 Connects LVPS ASSY and HARNESS ASSY LVPS A4FIN 8373 I-...
Page 68 - Chapter 6 Principles of Operation CONTENTS
Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS Finisher Service Manual Version 3 2009.07.03 1. Overview...................................................................................................................... 6 - 1 1.1 Configuration............................
Page 71 - Path
6 – 2 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 2. Paper Feeding 2.1 Paper Path ! "# $" $" !"% &'()')*
Page 72 - Layout of Paper Path
6 – 3 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 2.2 Layout of Paper Path ! " #$ " % & # ! ' # !(' # !!!
Page 75 - Feeding in Compile Tray
6 – 6 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 2.5 Feeding in Compile Tray While the GUIDE PAPER 240 (PL 14.5.38) slides out toward the Stacker Tray, driven by the MOTOR ASSY EJECT (PL 14.5.6), the ROLLER ASSY EJECT PINCH (PL 14.6.3) retracts upward to allow the...
Page 76 - Ejection to Stacker Tray
6 – 7 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 2.6 Ejection to Stacker Tray When the processing as stapling or tamping is completed in the Compile Tray, the ROLLER ASSY EJECT PINCH (PL 14.6.13) is lowered by the torque of the MOTOR ASSY EJECT (PL 14.5.6) and the...
Page 77 - Functions of Major Functional Components; Major Components and Their Functions
6 – 8 Chapter 6 Principles of Operation Finisher Service Manual Version 2 2009.06.10 3. Functions of Major Functional Components 3.1 H-TRA 3.1.1 Major Components and Their Functions - HTU H-XPORT OPEN SENSOR (PL 14.2.36) A sensor for detecting whether the COVER ASSY TOP of the H-TRA is open.(COVER o...
Page 78 - port; Major Components and Their Functions
6 – 9 Chapter 6 Principles of Operation Finisher Service Manual Version 2 2009.06.10 3.2 X' port 3.2.1 Major Components and Their Functions - COMPILE EXIT SENSOR (PL 14.7.9) A sensor for detecting the presence of the paper in the X' port based on the change of its actuator position.(No paper: Sensor...
Page 79 - Tray; Major Components and Their Functions
6 – 10 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 3.3 Compile Tray 3.3.1 Major Components and Their Functions - SOLENOID ASSY (PL 14.6.20) A solenoid that lowers the ARM ASSY PADDLE onto the sheet fed from the X' port, allowing the rotating PADDLE SUB to align the...
Page 85 - Major Components and Their Functions
6 – 16 Chapter 6 Principles of Operation Finisher Service Manual Version 3 2009.07.03 3.4 Stapler 3.4.1 Major Components and Their Functions - Low Staple Sensor A photo-interrupter type sensor for detecting the remaining quantity of the staples. (Staples low: Sensor beam blocked)
Page 92 - Major Components and Their Functions
6 – 23 Chapter 6 Principles of Operation Finisher Service Manual Version 2 2009.06.10 3.5 Stacker Tray The Stacker Tray holds the sheets ejected from the Compile Tray by shifting to an appropriate position according to the height of the sheet stack. 3.5.1 Major Components and Their Functions - STACK...
Page 97 - Major Components and Their Functions
6 – 28 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 3.6 Electrical 3.6.1 Major Components and Their Functions - Switch* FINISHER FRONT DOOR SWITCH (PL 14.10.3) Detects whether the Front Cover is open. Interrupts the DC power to the components in the Finisher (+24VDC...
Page 99 - Torque Transmission Route; MOTOR ASSY PM HTU
6 – 30 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 4. Torque Transmission Route 4.1 MOTOR ASSY PM HTU The torque of the MOTOR ASSY PM HTU is transmitted through the route below. [ ROLL ASSY ENT ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ BELT MOTOR...
Page 101 - ASSY
6 – 32 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 4.2 DRIVE ASSY TRANS The torque of the DRIVE ASSY TRANS is transmitted through the route below. [ PADDLE SUB ] [ ROLL ASSY DRIVE ENT ] [ ROLL ASSY DRIVE EXIT ] [ BELT ] [ SHAFT ASSY MAIN PADDLE ] [ BELT ] [ PADDLE ...
Page 103 - MOTOR ASSY EJECT DRIVE
6 – 34 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 4.3 MOTOR ASSY EJECT DRIVE During sheet transfer from the X' port to the Compile Tray, the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below. [ ROLLER ASSY EJECT PINCH ] [ GUIDE PAPER 240 ...
Page 105 - MOTOR ASSY EJECT DRIVE
6 – 36 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 4.4 MOTOR ASSY EJECT DRIVE During sheet ejection from the Compile Tray to the Stacker Tray, the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below. [ ROLLER ASSY EJECT PINCH ] [ SHAFT ASSY ...
Page 107 - MOTOR ASSY TAMPER
6 – 38 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009.03.31 4.5 MOTOR ASSY TAMPER The torque of the MOTOR ASSY TAMPER is transmitted through the route below. [ GUIDE TAMPER REAR ] [ GUIDE TAMPER FRONT ] !" # [ Name of moving parts ]
Page 111 - Chapter 7 Wiring Diagrams and Signal Information CONTENTS
Chapter 7 Wiring Diagrams and Signal Information Chapter 7 Wiring Diagrams and Signal Information CONTENTS Finisher Service Manual Version 1 2009.03.31 1. Connection Wiring Diagram......................................................................................... 7 - 1 1.1 Symbols in the Gener...
Page 112 - Symbols in the General Connection Wiring Diagram
7 - 1 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 1. Connection Wiring Diagram 1.1 Symbols in the General Connection Wiring Diagram The symbols in the general connection wiring diagram are described below. Symbol Description Represents an interconnec...
Page 113 - Wiring
7 - 2 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 1.2 General Wiring Diagram PWBA MAIN A4 FINPL14.4.12 HTU-HXPORT OPEN SENSERPL14.2.36 P/J 8864 P/J 8987 MOTOR ASSY PM HTUPL14.2.16 P/J 8863 SWITCH (FRONT DOOR SWITCH)PL14.10.3 P/J 8889 P/J 8982 COMPILE...
Page 114 - Interconnection Wiring Diagram of Parts; Notes on Using the Wiring Diagram between Parts; Symbols
7 - 3 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 2. Interconnection Wiring Diagram of Parts 2.1 Notes on Using the Wiring Diagram between Parts The following describes the legend of the wiring diagrams between parts shown on the following pages. Sym...
Page 116 - Configuration of the Interconnection Wiring Diagram of Parts
7 - 5 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 2.2 Configuration of the Interconnection Wiring Diagram of Parts The interconnection wiring diagram is divided into 4 sections.§ 1 to § 4 indicate details of the interconnections of parts. § 1 DC POWE...
Page 118 - § 1 DC POWER SUPPLY & SWITCH
7 - 7 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 § 1 DC POWER SUPPLY & SWITCH HARNESS ASSY IF A4FINPL14.11.7 PWBA MAIN A4 FINPL14.4.12 CN4 P/J8990 1 IOT DETECT 2 IOT EXIT 3 PS ENB 4 NC 5 CMD 6 STA 6 SG NC HARNESS ASSY FINPL11.1.8 PJ22 PJ121 1 1 ...
Page 122 - § 3 STACKER
7 - 11 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 § 3 STACKER HARNESS ASSY SNR2 A4FINPL14.11.6 HARNESS ASSY MOT2 A4FINPL14.11.4 5 6 8 7 1 3 4 6 MOTOR ASSY EJECTPL14.5.6 M EJECT MOT /B EJECT MOT B EJECT MOT A EJECT MOT /A HARNESS ASSY MOT3 A4FINPL14....
Page 124 - § 4 STAPLER
7 - 13 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009.03.31 § 4 STAPLER HARNESS ASSY SNR1 A4FINPL14.11.5 HARNESS ASSY MOT1 A4FINPL14.11.3 1 2 4 3 1 2 3 4 Staple Motor M STAPLE CW(+) STAPLE CW(+) STAPLE CCW(-) STAPLE CCW(-) P/J8988 P/J8983 SelfPrimingSensor Lo...
Page 126 - Chapter 8 Printer Specifications CONTENTS
Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS Finisher Service Manual Version 1 2009.03.31 1. Configuration of Finisher ............................................................................................ 8 - 1 1.1 Basic Configuration ...............................
Page 128 - Configuration of Finisher; Configuration
8 – 1 Chapter 8 Printer Specifications Finisher Service Manual Version 2 2009.06.10 1. Configuration of Finisher 1.1 Basic Configuration The Finisher consists of "Horizontal-Transport", "Stacker Tray", and "Finisher Main Unit".The Finisher functions only when installed to the...
Page 129 - Electrical Properties; Supply
8 – 2 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009.03.31 2. Electrical Properties 2.1 Power Supply The Finisher receives AC power from the printer it is connected to (100 to 240 VAC). 2.2 Power Consumption 65 VA or less
Page 130 - Mechanical Properties; of
8 – 3 Chapter 8 Printer Specifications Finisher Service Manual Version 2 2009.06.10 3. Mechanical Properties 3.1 Dimensions/Mass of Horizontal-Transport 3.2 Dimensions/Mass of Finisher Width (mm) Depth (mm) Height (mm) Mass (kg) 429.8 256.3 115.8 1.7 or less Width (mm) Depth (mm) Height (mm) Mass (k...
Page 131 - Requirements; Top view
8 – 4 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009.03.31 3.3 Installation Requirements The finisher requires the minimum installation space shown below for typical operation.(Space occupied by the operator is not included.) Top view Tbt08103KA 60mm
Page 133 - Position
8 – 6 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009.03.31 4.5 Stapling Position 4.6 Processing Speed The processing speed of the Finisher depends on that of the Printer.
Page 135 - Operating Environment; Levelness
8 – 8 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009.03.31 6. Operating Environment 6.1 Ambient Temperature/Humidity The ambient temperature and humidity of the installation site shall be as follows:At operation: 10-32 °C, 15-85%RH (Non-condensing) 6.2 Installation Levelness...
Page 136 - Standard
8 – 9 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009.03.31 7. Safety/Environment Conditions 7.1 Safety Standard - 100V system UL60950-1CSA C22.2 No.60950 - 220V system IEC60950 7.2 EMI - 100/110V system (US) FCC Part 15, Subpart B, Class B - 220V system (EC) EN55022, Class B
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