DCS 500 - Manuals - manualsarea.com

Page 2 - How the DCS 500 Documentation System works; Supplementary

How the DCS 500 Documentation System works System Description DCS 500B 3ADW000066 Volume II D Operating Instructions DCS 500B 3ADW000055 Volume IV D Technical Data 3ADW000054 Volume III Description of the converter DCS 500B Operating Instructions (documentation in hand) including in-formation and ad...

 2002 ABB Automation Products GmbH. All rights reserved. Thyristor Power Converters Series DCS 500B / DCF 500B DCP 500B 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 055 R0401 Rev D DCS_OI_E_D.DOC EFFECTIVE: Oct. 30th, 2002 SUPERSEDES:Rev C Sept. 14th, 2001 3ADW000055R0401_DCS500B_Operating In...

Page 4 - DCS 500B / DCP 500B Operating Instructions

DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d

Page 5 - Safety Instructions; Overview; The thyristor power converter and its adjacent units must be; properly earthed by qualified professionals.; You must NEVER perform any work on the thyristor power con-

Safety Instructions DCS 500B / DCP 500B Operating Instructions i Overview This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 500B / DCF 500B or DCP 500B. If these in-structions are not complied with,...

Page 6 - When thyristor power converters are in use, the electric motors,; ances used are actually suitable for this higher loading.; If you have to operate the thyristor power converter at a rated

Safety Instructions ii DCS 500B / DCP 500B Operating Instructions General warning: this symbol warns you of non-electrical risks and dangers which may result in seri-ous or even fatal injury to persons and/or in damage to equipment. Where appropriate, the text printed ad-jacent to this symbol descri...

Page 7 - Notes; Note; Mains connection

Safety Instructions DCS 500B / DCP 500B Operating Instructions iii Notes Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used: CAUTION! Cautions are designed to dr...

Page 8 - Contents; iv; IV A; PERATING; Chapter 3 - Handling of Control Panel CDP 31x

Contents iv DCS 500B / DCP 500B Operating Instructions IV A O PERATING I NSTRUCTIONS Safety Instructions Chapter 1 - Introduction How to use this manual ........................................................................................................... 1-1 Contents of this manual ..............

Page 11 - Chapter 1 - Introduction; If it is not mentioned explicitly all details given in; Contents of this manual; System Description DCP 500B

Chapter 1 - Introduction DCS 500B / DCP 500B Operating Instructions IV A 1 - 1 How to use this manual The purpose of these operating instructions is to provide detailed in-formation on how to start up a thyristor power converter from the DCS 500B or DCP 500B series. Note: If it is not mentioned expl...

Page 12 - Incoming inspection; Accessories, including manuals if ordered; Storage and transport

Chapter 1 - Introduction IV A 1 - 2 DCS 500B / DCP 500B Operating Instructions Incoming inspection After opening this package, you should check whether it contains the following items: ● DCS 500B / DCF 500B or DCP 500B thyristor power con-verter in the configuration ordered ● DCS 500B / DCF 500B or ...

Page 13 - regulations be observed by the user (in this context, please also; without; Recommended motor voltages and field voltages

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 1 General notes CAUTION: it is absolutely essential that the applicable accident prevention regulations be observed by the user (in this context, please also read the chapter entitled "Safety Instructions")...

Page 14 - Phase sequence when connecting to the mains / Potential isolation; the drive down in the event of danger!; Range of application for the Start-Up Instructions; designation EM STOP

Chapter 2 - Start-Up Instructions IV A 2 - 2 DCS 500B / DCP 500B Operating Instructions Phase sequence when connecting to the mains / Potential isolation No special phase sequence required for the main connections U1, V1 and W1! Phase coordination between electronics section and power section not ne...

Page 15 - designation RUN; Symbols for enabling / disabling the reference; „1“ signal; System-dependent planning; Implementing an EMERGENCY SHUTDOWN or EMERGENCY STOP function.

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 3 Symbols for switching the electronics or the power section ON and OFF - Switch ON electronics - Switch ON power X6: 7 ⇒ „1“ signal (K20 in connection example) (input ON / OFF) - Switch OFF electronics - Switch OF...

Page 16 - Enter at keyboard; Symbol for displaying parameter values or connections; Display; Symbol for measuring physical variables; Measure

Chapter 2 - Start-Up Instructions IV A 2 - 4 DCS 500B / DCP 500B Operating Instructions Symbol for altering parameters or for establishing new connections Enter at keyboard e.g. 1204 = 10000 Assign the value of 10000 to Parameter 1204 Symbol for displaying parameter values or connections Display Sym...

Page 17 - Check the unit for damage in transit or other damage.

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 5 2.1 Preparatory work Check the unit for damage in transit or other damage. Install and wire unit; connect all inputs and outputs required. Proceed in the same way for the field supply unit as well. Check whether ...

Page 19 - Set this only for units of the DCP 500 series!; CAUTION: Display of the line voltage feedback value is 5 % too high!

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 7 Set this only for units of the DCP 500 series! 517 = Rated power converter current Enter numerical value from rating plate here 518 = 500 V (fixed!); rated power converter voltage Enter numerical value 500 V here...

Page 20 - Presetting the field supply unit; DANGER: System components now energized!; the input, and start again from the beginning of this chapter.; Panel display: DIODE FIELD EXCIT; Save the altered values in the non-volatile memory!; Continue with Chapter 2.4

Chapter 2 - Start-Up Instructions IV A 2 - 8 DCS 500B / DCP 500B Operating Instructions 2.3 Presetting the field supply unit Make sure that existing supply voltages for power section, field supply unit (field ex-citer) and field winding, fan, etc. match the rated data of the components used. Switch ...

Page 21 - Activates the field current controller's auto-tuning function.

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 9 Only for armature-circuit power converters with SDCS-CON-2 control board & CDP 312 panel! 1201 = 5 Panel display: FEX2/3 AUTOTUNING Activates the field current controller's auto-tuning function. Action has be...

Page 22 - Adjusting the current controller; Start the next two steps within the next 20 seconds!; Only if the unit aborts the auto-tuning routine with a fault signal

Chapter 2 - Start-Up Instructions IV A 2 - 10 DCS 500B / DCP 500B Operating Instructions 2.4 Adjusting the current controller Make sure that static current limitation Bridge 1 (2307) and Bridge 2 (2308; with 4Q-unit) have been set to the same value; values of all parameters for current reference lim...

Page 24 - Speed feedback balancing; CAUTION: Value will not be saved with SAVE MOT1 SET!

Chapter 2 - Start-Up Instructions IV A 2 - 12 DCS 500B / DCP 500B Operating Instructions 2.5 Speed feedback balancing E.M.F. control active? 2102 = 5 Panel display: EMF SPEED ACT Field weakening mode not selected? 1001 = 0 Panel display: CONSTANT FIELD 2103 = Desired speed / or motor rating plate Sc...

Page 25 - Encoder is used for speed control.

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 13 Only when an encoder (pulse encoder) is being used! 12104 = Content of pulse counter If the shape of the curve corresponds to the diagram below, this means the wiring is correct and the pulses will be correctly ...

Page 26 - Continue with Chapter 2.7

Chapter 2 - Start-Up Instructions IV A 2 - 14 DCS 500B / DCP 500B Operating Instructions 2.6 Balancing the field supply unit and the e.m.f. controller When matching the field supply unit to the system conditions, differences in the proce-dures adopted must be taken into account; these different proc...

Page 27 - Drive should run at 10 % of the maximum speed.

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 15 2.6.2 Field weakening control with setting range < 1 : 1.5 CAUTION: Not permitted when Chapter 2.5 was quit with e.m.f. control! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakening function activated 10...

Page 28 - If the field time constant is not known!

Chapter 2 - Start-Up Instructions IV A 2 - 16 DCS 500B / DCP 500B Operating Instructions 2.6.3 Field weakening control with setting range > 1 : 1.5 CAUTION: Not permitted when Chapter 2.5 was quit with e.m.f. control! Only when unit is fitted with an SDCS-CON-1 control board! If the field time co...

Page 30 - ACT, read off motor voltage; Switch OFF power, thus stopping the drive!

Chapter 2 - Start-Up Instructions IV A 2 - 18 DCS 500B / DCP 500B Operating Instructions 12522 = decrease so that motor voltage is 90 %. Flux and thus the field current as well are reduced. How to proceed: 1. decrease 12522 (in steps of 100 at a time) 2. press ACT, read off motor voltage 3. press PA...

Page 31 - Only if analog tacho is used as speed feedback!

Chapter 2 - Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 - 19 Only if analog tacho is used as speed feedback! Switch ON power; start drive. DANGER: System components now energized! 12516 = increase slowly up to 20000 (=100 % speed). Check motor voltage; if value has been s...

Page 32 - controllers; Drive should run at speed values corresponding to POT1 and „0“.; Only when fine-balancing of the current controller is wanted!; the software potentiometers can be retained.

Chapter 2 - Start-Up Instructions IV A 2 - 20 DCS 500B / DCP 500B Operating Instructions 2.7 Balancing the speed controller, plus fine-balancing the e.m.f. and the current controllers 1701 = 11206 Change between POT1 and POT2 activated. Extremely reduce the ramp-up time, depending on the system cond...

Page 34 - Presetting the 3-phase field supply unit DCF 50xB

Chapter 2 - Start-Up Instructions IV A 2 - 22 DCS 500B / DCP 500B Operating Instructions 2.9 Presetting the 3-phase field supply unit DCF 50xB This is a new functionality available for the first time with software version S21.232. When commissioning a drive consisting of a DCS converter for the arma...

Page 36 - When the display shows NOT ACTIVATED (action correctly completed):; Stop drive; Panel display: FEXLINK NODE 1; DCF mode FEXLINK NODE1 via FEX-link activated

Chapter 2 - Start-Up Instructions IV A 2 - 24 DCS 500B / DCP 500B Operating Instructions When the display shows NOT ACTIVATED (action correctly completed): Stop drive Switch OFF power! In case the autotuning failed: 1201 = 4 Panel display: ARM. MAN. TUNING ARM.MAN_TUNING, if the FEX2/3 autotuning fa...

Page 37 - CDP; Panel Link

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 1 3.1 Overview The Control and Display Panel [Control Panel] is used for parame-ter setting, for feedback value measuring and for drive control with series DCS 500B / DCF 500B and DCP 500B thyristor pow...

Page 38 - TOTAL 1 DRIVES; NO COMMUNICATION; the

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 2 DCS 500B / DCP 500B Operating Instructions 3.2 Start Mode Note: The CDP 31x can be connected to the drive without dis- connecting the auxiliary power ! When connected and power is applied to the electronics, the dis-play of the CDP 31x shows: ...

Page 39 - Drive Mode (DRIVE) for further extensions; A C T; Actual Signal Display; Fault History Display

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 3 3.3 Panel Functions The CDP 31x has four different keypad modes: • Actual Signal Display Mode (ACT) • Parameter Mode (PAR) • Function Mode (FUNC) • Drive Mode (DRIVE) for further extensions Actual Sig...

Page 40 - P A R; 7 RAMP GENERATOR; Parameter and Signal Display; Function Mode; F U N C; Function Display

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 4 DCS 500B / DCP 500B Operating Instructions Parameter Mode P A R The Parameter Mode is used for: - change the structure in the firmware - show signals and their actual status - show and change values of parameters, if they are not write-protect...

Page 41 - Drive Mode; D R IV E; TOTAL 1 DRIVES; Drive Display; CDP and the; drive depend on the specific CDP type:; Control Panel; Pin/Parameter Selecting and Changing of Value; The two right-hand digits are the element and to be selected; for the group and the keys; for the element

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 5 Drive Mode D R IV E Drive mode is used to check the configuration. The display will show the type and ID-number of the drive to whom the CDP 31x is connected to. DCS500 ID-NUMBER 0 TOTAL 1 DRIVES Devi...

Page 42 - To select another group.

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 6 DCS 500B / DCP 500B Operating Instructions Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0017 RAMP GENERATOR 01 RAMP.[IN] 119.03 2. To select another group. While holding the key ...

Page 43 - Step

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 7 3.5 Saving of the Parameters to backup memory Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 002 ANALOG OUTPUTS05 AO2.[IN] 105.01 2. Sele...

Page 44 - To RESET the FAULT; To RESET the ALARM

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 8 DCS 500B / DCP 500B Operating Instructions 3.6 FAULT RESETTING (RESET) FAULT resetting and EMERGENCY STOP resetting (RESET) can only be performed via the CDP 31x if LOCAL is active. If drive is in REMOTE, please check whether LOCAL is a critic...

Page 46 - CAUTION! The drive must be in standstill condition with given; if; „LOCAL mode“ of the Control Panel CDP 31x; is

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 10 DCS 500B / DCP 500B Operating Instructions 3.9 Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD) CAUTION! The drive must be in standstill condition with given STOP command (controllers blocked, power section disconnected from the netw...

Page 47 - DRIVE UNCOMPATIBLE; To enter the Function Mode; To select a function.

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 11 Depending on the drive´s condition and the status of the commis-sioning, UPLOAD has to take place before DOWNLOAD, otherwise a warning may be displayed: **WARNING** NOT UPLOADEDDOWNLOADINGNOT POSSIBL...

Page 48 - To enter the Function Mode.; To set the contrast.; Full Name of output pins

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 12 DCS 500B / DCP 500B Operating Instructions 3.10 Setting of the Display Contrast Step Function Press key Display after key is pressed 1. To enter the Function Mode. FUNC 0 L 0.0 rpm 00UPLOAD <= <=DOWNLOAD => =>CONTRAST 7 2. To sele...

Page 49 - To select the desired line.; To select a different group.

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 13 3.12 Selecting output pins Note for CDP 310 / CDP 311: Newly selected actual signals will be used for display until the elec-tronics power supply is switched OFF. Note for CDP 312: If there is a need...

Page 50 - To enter the Drive Mode; To cancel the Drive Mode.; Control Panel CDP 31x

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 14 DCS 500B / DCP 500B Operating Instructions 3.13 Drive Mode Display of the ID-number for the Drive and for the Control Panel CDP 31x as well as display of the status (Status Display) Step Function Press key Display after key is pressed 1. To e...

Page 51 - START

Chapter 3 - Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 - 15 3.14 Running the Drive Operational Com-mand Keys Operational commands can be given from the Control Panel CDP31x every time when the status row is displayed. Operational commands include START and ST...

Page 52 - To change the reference:

Chapter 3 - Handling of Control Panel CDP 31x IV A 3 - 16 DCS 500B / DCP 500B Operating Instructions 3.15 Speed Reference Setting for the Drive Step Function Press key Display after key is pressed 1. Press one of these keys to get the status row displayed. ACT PAR FUNC 0 L 0.0 rpm 00SPEED AC 0.0 rpm...

Page 53 - Chapter 4 - Signals and Troubleshooting; FAULT WORD1; as well as; ALARM WORD1; and

Chapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 - 1 4.1 Display of status, alarm and fault signals Categories of signals and possibilities of display The signals (messages) to be available for thyristor power con-verters series DCS 500B / DCF 500B or DCP 500...

Page 54 - General messages

Chapter 4 - Signals and Troubleshooting IV A 4 - 2 DCS 500B / DCP 500B Operating Instructions 4.2 General messages The general messages will only be shown on the seven segment display of the control board SDCS-CON-x. Code seven segm. display Text on LCD of control panel CDP 31x Definition – Remark 8...

Page 55 - IV A; energizing the main contactor, the field

Chapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 - 3 4.4 Fault Signals (F) The fault signals will be shown on the seven segment display of the control board SDCS-CON-x as codes F . . as well as on the LCD of the control panel CDP 31x as clear text. All fault ...

Page 57 - - Correct coding of unit size

Chapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 - 5 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 8 Current rise fault Actual current changed faster than allowed The rate of current ...

Page 60 - field supply not in synchronism, or

Chapter 4 - Signals and Troubleshooting IV A 4 - 8 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 34 Arm. curent ripple Armature current ripple One or several thyristors carry no cur...

Page 64 - A 101 Start inhibition

Chapter 4 - Signals and Troubleshooting IV A 4 - 12 DCS 500B / DCP 500B Operating Instructions 4.5 Alarm Signals (A) The alarm signals will be shown on the seven segment display of the control board SDCS-CON-x as codes A . . as well as on the LCD of the control panel CDP 31x as plain text. Alarm sig...

Page 65 - A 108 RAM-backup failed; If the current reference; A 123 Motor 2 temp. alarm; See also Fault Code; A 124 Motor 2 overl alarm

Chapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 - 13 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD_1/2) Remark A 108 RAM-backup failed Alarm No Battery Backup Function for RAM Capacitor f...

Page 66 - A 128 Panel disconnected

Chapter 4 - Signals and Troubleshooting IV A 4 - 14 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD_1/2) Remark A 127 Ext. FAN ack.alarm Alarm No Acknowledge from External FAN (of Motor) C...

Page 67 - A 134 Backup not allowed; enabling the save; A 137 Arm. current ripple; set; A 138 Init values read

Chapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 - 15 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD_1/2) Remark A 134 Backup not allowed Alarm Change of Parameter Set not allowed Signal wi...

Page 68 - Text on; A 143 Macro change failed; Notes on how to proceed when:

Chapter 4 - Signals and Troubleshooting IV A 4 - 16 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD_1/2) Remark A 143 Macro change failed Alarm Change from Macro x to Macro y has failed At...

Page 69 - meter; trol panel CDP 31x; NOT ACTIVATED; selected function successfully worked out; cannot autotune the armature current controller; reserved

Chapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 - 17 4.6 Status Signals The status of drive functions (autotuning of controllers; saving val-ues) is shown by status signals named 11201 and 11202. The status of the first and / or the second field exciter, the...

Page 73 - Appendix A - Connection diagrams

Appendix A - Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A - 1 Connection diagram 1 For detailed information see System description DCS 500B / DCF 500B. IN 3 OU T 3 IN 1 OU T 1 V5 V6 V1 V2 X9 6 : DO 8 12 X 99 : 12 X 2: 4 5 X 2: 1 2 3 U1 W 1 V1 PE K1 K2 0 K2 1 K2 0 K1 X9 6 :1 ...

Page 74 - Connection diagram 2

Appendix A - Connection diagrams IV A A - 2 DCS 500B / DCP 500B Operating Instructions Connection diagram 2 For detailed information see System description DCS 500B / DCF 500B. IN 3 OUT 3 IN 1 OUT 1 V5 V6 V1 V2 X9 6 : DO 8 12 X 99 : 12 X 2: 4 5 X 2: 1 2 3 U1 W 1 V1 PE K1 F6 K2 0 K2 1 K2 0 K 3 K 1 X9...

DCS 500 - Manuals

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Manual DCS 500

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