Datalogic DS2400 - Manuals - manualsarea.com

Page 2 - INSTALLATION MANUAL

Page 3 - DS2400-XXXX, Laser Scanner and all its models

We Datalogic S.p.A. Via Candini, 2 40012 - Lippo di Calderara Bologna - Italy declare under our sole responsibility that the product DS2400-XXXX, Laser Scanner and all its models to which this declaration relates is in conformity with the following standards or other normativedocuments EN 55022, Aug...

Page 4 - iii; CONTENTS

iii CONTENTS GUIDE TO INSTALLATION ............................................................... vGeneral View ..................................................................................... vi SAFETY PRECAUTIONS ................................................................ viiLaser Safet...

Page 5 - iv

iv 3 READING FEATURES ....................................................................3.1 3.1 Step-Ladder Mode ...........................................................................3.1 3.2 Picket-Fence Mode ..........................................................................3.2 3.3 Pe...

Page 6 - GUIDE TO INSTALLATION; NOTE; The installation is now complete.

v GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessaryfor complete installation of the DS2400 scanner. 1) Read all information in the section "Safety Precautions” at the beginning of this manual. 2) Correctly position and mount the scanner for barco...

Page 7 - General View; Figure A

vi DS2400 General View Figure A 1 2 3 4 Power ON \ Data Tx LED External Trigger LED Good Read LED Laser ON LED 5 6 7 8 Warning and Device Class Labels Laser Beam Output Window Accessory Mounting Holes Mounting Holes 5 6 7 2 1 3 8 4

Page 8 - vii; SAFETY PRECAUTIONS; LASER SAFETY; «Beam Shutter»; WARNING

vii SAFETY PRECAUTIONS LASER SAFETY The following information is provided to comply with the rules imposed byinternational authorities and refers to the correct use of the DS2400 scanner. Standard Regulations This scanner utilizes a low-power laser diode. Although staring directly at thelaser beam m...

Page 9 - POWER SUPPLY; Laser diode class label

viii W arning labels indicating exposure to laser light and the device classificationare applied onto the body of the scanner (Figure A, 5 ). Warning and device class labels Disconnect the power supply when opening thedevice during maintenance or installation to avoidexposure to hazardous laser ligh...

Page 10 - DATALOGIC; GENERAL; Some of the main features of DS2400 are listed below:

DATALOGIC DS2400 General Features - 1.1 1 GENERAL FEATURES 1.1 INTRODUCTION The DS2400 laser scanner satisfies the most advanced needs of a widerange of users. It has been developed focusing on the realistic requirementsof its target market. The outstanding result is an extremely compact, cost-effec...

Page 11 - GOOD READ

DS2400 DATALOGIC 1.2 - General Features • completely configurable via serial interface (W inHost  ). • 2 serial communication interfaces. • supply voltage from 10 to 30 Vdc. • reads all popular codes. • test mode to verify the reading features and exact positioning of the scanner without the need f...

Page 12 - MODELS

DATALOGIC DS2400 General Features - 1.3 1.3 AVAILABLE MODELS The DS2400 scanner is available in versions that differ in regard to thefollowing parameters: • Reading range • Serial interfaces • Linear or raster reading • Connections The following models are therefore available: DS2400 - X X X X Readi...

Page 13 - 0° deflection mirror; CAUTION; Fix the mirror to the device by means of the two fixing screws.; Figure 1.1 - Installation of the deflection mirror

DS2400 DATALOGIC 1.4 - General Features 1.4 ACCESSORIES The following accessories are available on request for the DS2400: • 90° deflection mirror GFC-2100 • 20 mA Current Loop interface INT-22 1.5 GFC-2100 ACCESSORY INSTALLATION GFC-2100 is a 90° deflection mirror available on request for DS2400. T...

Page 14 - INSTALLATION; PACKAGE CONTENTS

DATALOGIC DS2400 Installation - 2.1 2 INSTALLATION 2.1 PACKAGE CONTENTS Verify that the DS2400 reader and all the parts supplied with the equipmentare present and intact when opening the packaging; the list of parts includes: 1. DS2400 reader with cable2. Installation manual3. Bar code test chart (P...

Page 15 - MECHANICAL INSTALLATION; ). The diagrams below give the overall dimensions of the scanner and

DS2400 DATALOGIC 2.2 - Installation 2.2 MECHANICAL INSTALLATION DS2400 can be installed to operate in different positions. The four screwholes (M4 x 5) on the body of the reader are for mechanical fixture (Figure A, 5 ). The diagrams below give the overall dimensions of the scanner and mounting brac...

Page 16 - JUNCTION BOX INSTALLATION; mm; GLANDS PG7 n°6; Figure 2.4 - Junction Box Overall dimensions

DATALOGIC DS2400 Installation - 2.3 2.3 JUNCTION BOX INSTALLATION The Junction Box provides a passive connection between your scanner andthe outside world in a fast and practical way. It represents an alternative tothe 25-pin connectors. Figure 2.3 shows the basic layout of a scanner usingthe juncti...

Page 18 - Junction Box Electrical Connections; Figure 2.6 - System cable connections to the junction box

DATALOGIC DS2400 Installation - 2.5 2.3.2 Junction Box Electrical Connections The connection and wiring procedure for Junction Box is described asfollows: 1) Open the junction box by unscrewing the 4 cover screws. 2) Pass all System cables through the glands in the junction box housing. 3) To connec...

Page 19 - Pin; Figure 2.7 - Junction Box connector and pinout; Junction Box; Figure 2.8 - NEC Class 2 Power unit connections

DS2400 DATALOGIC 2.6 - Installation J. Box Pinout for DS2400 Pin Name 01 VS 02 GND 03 VS 04 GND 05 CHASSIS 06 VS 07 VS 08 EXT TRIG + 09 EXT TRIG - 10 GND 11 GND 12 VS 13 VS 14 N.C. 15 N.C. 16 GND 17 GND 18 OUT1 + 19 OUT REF 20 OUT2 + 21 N.C. 22 N.C. 23 N.C. *24*25*26 Main interface signals see table...

Page 20 - Figure 2.9 - Scanner cable connections to the junction box; seal is fitted correctly between the parts of the housing.

DATALOGIC DS2400 Installation - 2.7 4) After wiring the junction box and while the scanner is unplugged from the power, place the Scanner cable so that the rubber seal fits into the cutoutin the housing of the junction box and plug the 24 pin connector intoconnector J1 on the PCB inside the junction...

Page 21 - ELECTRICAL CONNECTIONS

DS2400 DATALOGIC 2.8 - Installation 2.4 ELECTRICAL CONNECTIONS DS2400 25-pin connector models are equipped with a cable terminated by a25-pin female D-sub connector for connection to the power supply andinput/output signals.The details of the connector pins are indicated in the following table: Figu...

Page 22 - The power must be between 10 and 30 Vdc only.

DATALOGIC DS2400 Installation - 2.9 2.4.1 Power Supply Power can be supplied to the scanner through the pins provided on the 25-pin connector used for communication with the host: Earth Ground USER INTERFACE CHASSIS VGND V+ (10 - 30 Vdc) 13 25 1 VS GND CHASSIS DS2400 Figure 2.11 - Power supply conne...

Page 24 - RS485 Full-Duplex Interface

DATALOGIC DS2400 Installation - 2.11 START OF TRANSMISSION END OF TRANSMISSION + V RTS - V + V TX DATA - V + V CTS - V DATA TRANSMISSION DATA TRANSMISSION C1 C2 C4 C3 C5 TRANSMISSION STOPPED ENABLED DISABLED ENABLED IDLE IDLE Figure 2.13 - RS232 control signals If the RTS/CTS handshaking protocol is...

Page 25 - RS485 Half-Duplex Interface; The connector pinout follows:; SGND; MULTIPLEXER

DS2400 DATALOGIC 2.12 - Installation DS2400 TX485+ 2 TX485- 4 RX485+ 3 RX485 RX485- 5 TX485 7 SGND SGND USER INTERFACE + - + - + Figure 2.14 - RS485 full-duplex connections RS485 Half-Duplex Interface The RS485 half-duplex (3 wires + shield) interface is used for polledcommunication protocols. It ca...

Page 26 - Figure 2.16 - DS2400 Multidrop connection to a Multiplexer; The following pins of the 25-pin connector are used:; Current Loop Output -

DATALOGIC DS2400 Installation - 2.13 Figure 2.16 shows a multidrop configuration with DS2400 scannersconnected to a Multiplexer. max 2 m DS2400 # x (up to 31) DS2400 # 1 DS2400 # 0 RTX485 + RTX485 - RTX485 - RTX485 + Three wires + shield 120 Ohm 120 Ohm CHASSIS SGND m ax 1 200 m RS485 REF SHIELD MUL...

Page 28 - ) is on when the External Trigger forces a; Figure 2.19 - Input NPN command using external power

DATALOGIC DS2400 Installation - 2.15 The RTSAUX and CTSAUX signals control data transmission andsynchronize the connected devices. If the RTS/CTS handshaking protocol isenabled, the DS2400 activates the RTSAUX output to indicate a message isto be transmitted. The receiving unit activates the CTSAUX ...

Page 29 - Figure 2.20 - Input NPN command using DS2400 power; Figure 2.21 - Input PNP command using external power; Figure 2.22 - Input PNP command using DS2400 power; Electrical features: Maximum voltage: 30 Vdc; Maximum current: 25 mA

DS2400 DATALOGIC 2.16 - Installation EXTERNAL TRIGGER DS2400 Signal 18 19 + 5V VS 9 25 GND Ground V EXT TRIG+ EXT TRIG- Figure 2.20 - Input NPN command using DS2400 power 18 19 + 5V DS2400 EXTERNAL TRIGGER 30 Vdc max. Vext V Signal Ground EXT TRIG+ EXT TRIG- Figure 2.21 - Input PNP command using ext...

Page 30 - Figure 2.23 Output 1 / Output 2 connections; These outputs are both level or pulse configurable.; Follow the suggestions for the best orientation:

DATALOGIC DS2400 Installation - 2.17 2.4.5 Outputs There are two general purpose outputs. The following pins are present on the25-pin connector of the scanner: Pin Name Function 8 OUT1+ Output 1 + 22 OUT REF Output reference 11 OUT2+ Output 2 + 12 OUT REF Output reference USER INTERFACE Vext 40 Vdc ...

Page 32 - LAYOUTS; Terminal; Main serial interface

DATALOGIC DS2400 Installation - 2.19 2.6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. Dottedlines in the figures refer to optional hardware configurations within theparticular layout. These layouts also require the correct setup of the software configuration...

Page 33 - Host

DS2400 DATALOGIC 2.20 - Installation 2.6.2 Pass Through Pass through mode allows two or more devices to be connected to a singleexternal serial interface. Each DS2400 transmits the messages received by the auxiliary interfaceonto the main interface. All messages will be passed through this chain to ...

Page 35 - Auxiliary serial interface

DS2400 DATALOGIC 2.22 - Installation 2.6.4 RS485 Master/Slave The RS485 master/slave connection is used to collect data from severalscanners to build either a multi-point or a multi-sided reading system; therecan be one master and up to 5 slaves connected together. The slave scanners are connected t...

Page 36 - RS485 HD Main interface

DATALOGIC DS2400 Installation - 2.23 NOTE The auxiliary serial interface of the slave scanners can be usedin Local Echo communication mode to control any singlescanner (visualize collected data) or to configure it using theWinHost utility or Host Mode Programming procedure. The termination resistors...

Page 38 - READING; MODE

DATALOGIC DS2400 Technical Features - 3.1 3 READING FEATURES The number of scans performed on the code by the DS2400 and thereforethe decoding capability is influenced by the following parameters: • number of scans per second • code motion speed • label dimensions • scan direction with respect to co...

Page 39 - SS = scans per second

DS2400 DATALOGIC 3.2 - Technical Features For example, the DS2400 (800 scans/sec.) for a 25 mm high code moving at1250 mm/s performs: [(25/1250) * 800] - 2 = 14 effective scans. 3.2 PICKET-FENCE MODE If scanning is parallel to the code motion, (Figure 3.2 - "picket-fence" mode),the number of...

Page 41 - READING DIAGRAMS; CONDITIONS; Code; Code Reading Condition*; Standard

DS2400 DATALOGIC 3.4 - Technical Features 3.4 READING DIAGRAMS DS2400-1XXX (Medium Reading Range) ≥ 0.50 mm (20 mils) 0 20 cm 15 10 5 15 5 10 20 10 20 30 0.35 mm (14 mils) 40 50 60 70 cm 0.25 mm (10 mils) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.90 "Pitch" angle = 0 ° "Skew&#...

Page 44 - MAINTENANCE

DATALOGIC DS2400 Technical Features - 4.1 4 MAINTENANCE 4.1 CLEANING Clean the laser beam output window periodically for continued correctoperation of the reader. Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use...