Page 2 - CONTENTS; INTRODUCTION; SPECIFICATIONS AND DIMENSIONS; appliance be performed by a plumber or gas fitter licensed in the
Page 2 Introduction……………………………..... 2 Specifications and Dimensions………...….. 2 Safety Rules…………………………….. 3 Clearances………………………………. 4, 5Location………………………………… 5 Installation………………………………. 6 - 10Lighting Instructions……………………... 11 Gas Conversion......................................... 12 Burner Orifice...
Page 3 - This heater must not be connected to a chimney flue.
SAFETY RULES The Direct Vent Gas Baseboard Heater and its components meet all applicable safety standards when installed asdirected in this manual. For safe installation and operation of your Direct Vent Gas Baseboard Heater, read all theseinstructions before you begin. Failure to follow them exactl...
Page 4 - CLEARANCES TO COMBUSTIBLES; CLEARANCES
VENT CAP CLEARANCES Page 4 A = Clearance above grade, veranda, porch, deck or balcony (*12 inches [30cm] minimum)B = Clearance to window or door that may be opened (*6 inches [15 cm] minimum)C = Clearance to permanently closed window (minimum 12 inches [30 cm] recommended to prevent condensation on ...
Page 5 - LOCATION; This heater must be installed on an outside wall.; Check that a gas supply line is accessible.; THERMOSTAT LOCATION
Page 5 LOCATION 1. This heater must be installed on an outside wall. 2. For efficient performance, locate heater as centrally as possible in the area to be heated. 3. Check outside wall where vent will exit, for proper clearances (See Figure 1), compliance with localcodes and clearances above grade....
Page 6 - OPTIONAL KITS; INSTALLATION; Select area on wall where heater will be installed.; FIGURE 2; FLOOR
Page 6 OPTIONAL KITS For special installation applications and modifications, the following kits are available from your local dealer. Toensure safe, efficient operation of your Direct Vent Gas Baseboard be sure to use only authorized kits. Table 1: Special adaptation and modification kits available...
Page 7 - BASEBOARD CABINET; FIGURE 3; FIGURE 4; FIGURE 4: COMPONENTS OF THE
Page 7 INSTALLATION - Cont’d. STEP 2. ROUGH IN GAS SUPPLY – (See Figure 3) a) Select the bottom, rear or right side to bring the factory supplied flexible gas line assembly out ofthe heater. b) The valve must be connected only by means of a pipe union of the ground joint type.Mr. Installer, hold gas...
Page 10 - COMPLETING INSTALLATION
When wiring more than one baseboard heater to a single thermostat, the baseboard heaters must be wired inPARALLEL. When wiring more than one baseboard heater to a single 24 VAC thermostat, the baseboardheaters must be hard wired in parallel. Do not use cord sets. Do not cross thermostat connections ...
Page 12 - GAS CONVERSION; CONVERSION INSTRUCTIONS; See orifice chart in these instructions.
Page 12 GAS CONVERSION The gas control valve supplied on this heater is field convertible. CAUTION: A qualified installer or service agency must perform any conversion of this gas control valve. CONVERSION INSTRUCTIONS 1. Remove the converting seal cap. See Figure A. WARNING: Do not remove or tamper...
Page 13 - NATURAL GAS; PROPER BURNER FLAME; Turn off all electrical supply to heater.; BURNER ORIFICE; SPECIFIC ELEVATIONS; BURNER BOX
NATURAL GAS BBT53 5 6 5 7 5 7 5 9 6 0 BBT103 1 . 4 5 m m 5 4 5 4 5 5 5 5 L.P. GAS BBT54 7 0 7 1 7 1 7 2 7 3 BBT104 6 3 6 5 6 5 6 6 6 8 ORDER KIT #49800 44-1 HIGH ALTITUDE KIT FOR NAT. OR L.P.GAS. MODEL 0 to 2 , 0 0 0 ’ 4 , 0 0 0 ’ 6 , 0 0 0 ’ 8,000’ - NO. 2 , 0 0 0 ’ 4 , 0 0 0 ’ 6 , 0 0 0 ’ 8 , 0 0 ...
Page 14 - WIRING; Verify proper operation after servicing.; LADDER; IGNITION MODULE; PICTORIAL
WIRING If any of the original wire supplied with heater has to be replaced, it must be replaced with type 105 Degree C wireor its equivalent. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper anddangerous operation. Verify proper operation afte...
Page 16 - VENT RISER KIT; FIGURE 1
Page 16 VENT RISER KIT VRK5/10 NOTE: This kit has been designed and certified for usewith a Cozy gas baseboard heater only. Use only factorysupplied kit and components. WARNING: DO NOT INSTALL IN WINDOW WELLO R B E L O W G R A D E W H E R E WAT E R M AYACCUMULATE. MUST NOT TOUCH THE GROUND! STEP 1. ...
Page 21 - TROUBLE SHOOTING CHART; SYMPTOM
Page 21 TROUBLE SHOOTING CHART SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3. See burne orifice se...
Page 23 - Prices and specifications subject
DIRECT VENT GAS BASEBOARD HEATER Prices and specifications subject to change without notice. All prices are F.O.B. factory. Page 23 MODEL NUMBERSBBT53 / BBT103 - NAT. GASBBT54 / BBT104 - L.P. GAS Mr. Contractor, we only sell parts through our wholesalers, but the prices listed are for your convenien...
Page 25 - IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT; Do not try to light any appliance.
YOUR GAS CONTROL AND PILOT LIGHT SYSTEM Your gas control and pilot light system has a safetydevice whose purpose is to shut-off the gas supplyto the appliance if the pilot light goes out. If youhave trouble lighting the pilot or keeping it lit, itmay mean that this safety device is warning yout h a ...
Page 26 - LOUISVILLE TIN AND STOVE COMPANY
The Louisville Tin & Stove Co. warrants to the original user the accompanying product for the periodspecified herein, provided said product is installed,operated, maintained, serviced, and used according to theinstructions and specifications accompanying the product.AS OUTLINED IN OUR INSTRUCTIO...