Conair UGE014/0999 - Manuals

Page 5 - ATTENTION: Read this so; NTRODUCTION

● ● Purpose of the User Guide . . . .1-2 ● ● How the guide is organized . . . .1-2 ● ● Your responsibilities as a user .1-2 ● ● ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3 1-1 UGE014/0999 Water/Spray Tanks I NTRODUCTION

Page 7 - EAD THIS SO NO; This equipment is powered by three-phase

UGE014/0999 Water/Spray Tanks I NTRODUCTION 1-3 We design equipment with the user’s safety in mind. You canavoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the User Guide. ATTENTION: R EAD THIS SO NO ONE GETS HURT ! WARNING: Voltage h...

Page 9 - ESCRIPTION

2-1 UGE014/0999 Water/Spray Tanks ● ● What is a WT or ST tank? . . . . .2-2 ● ● How it works . . . . . . . . . . . . . . .2-3 ● ● Specifications . . . . . . . . . . . . . .2-4 ● ● Features and options . . . . . . . . .2-5 D ESCRIPTION

Page 10 - reduces the buoyancy of the extrusion in; HAT IS THE; WT; OR; ST; ANK

Conair Water and Spray Tanks are designed to provide addi-tional spray or flood cooling of extruded profiles, tubing andpipe, or as a primary spray or cooling tank. Leveling floorjacks and adjustment handwheels at both ends of the tankensure proper alignment with the extrusion line. After an extrusi...

Page 11 - In a WT water tank; , the extrusion is submerged in a flooded; In the ST spray tank; , the extrusion may be submerged or

H OW I T W ORKS UGE014/0999 Water/Spray Tanks D ESCRIPTION 2-3 The extrusion enters the water or spray compartment afterleaving the calibration tooling or a sizing tank. Simple supportand hold-down rollers ar used to hold small diameter hollowforms in position as the extrusion passes through the tan...

Page 12 - PECIFICATIONS

S PECIFICATIONS Water/Spray Tanks UGE014/0999 2-4 D ESCRIPTION MODEL WT104 WT/ST105* WT/ST107 TANK STYLE 104-12--2 104-16-2 104-21-2 WT105-12-2 105-16-2 105-21-2 107-16-2 107-21-2 Performance characteristics Tube/profile diameter in. {cm} up to 2 {5.1} up to 4.5 {11.4} up to 6.625 {16.8} Tank cross ...

Page 13 - The tank support system provides for

F EATURES AND O PTIONS UGE014/0999 Water/Spray Tanks D ESCRIPTION 2-5 Welded steel frame withcasters and leveling jacks Stainless steel tank Air wipe compartment Overflow collector Hinged fiberglass cover (optional) Three-plane adjustment (optional) Recirculation reservoir (optional) Heat exchanger ...

Page 14 - Vertical Adjustment System:; EATURES AND

Water/Spray Tanks UGE014/0999 2-6 D ESCRIPTION ● Tank Drain System: All tanks have overflow stand pipes that continuously carry modulating water to the drain with-out drain valving. To drain the tank quickly, one to threedrains are supplied, depending on the tank length and tanksize. Additional tank...

Page 16 - Cooling Coils Option:; Cooling coils remove heat buildup; Thermometers Option:; On water tanks, thermometers

● Cooling Coils Option: Cooling coils remove heat buildup in water. Connections are made with bulkhead fittingsthrough the rear wall of the tank, slightly above the highwater level. Inlet and outlet connections are close togetherfor easy connection to chilled water. When cooling coils aresupplied, t...

Page 17 - NSTALLATION

3-1 UGE014/0999 Water/Spray Tanks ● ● Unpacking the boxes . . . . . . . . .3-2 ● ● Preparing for installation . . . . . .3-3 ● ● Aligning the tank . . . . . . . . . . . .3-4 ● ● Connecting the main power supply . . . . . . . . . . . . . .3-5 ● ● Connecting the water and air supplies . . . . . . . . ...

Page 18 - Installation Hardware Needed:; The WT/ST tank comes fully assembled in a single crate.; Carefully uncrate the tank; to make sure no; Take a moment to record serial numbers; and; You are now ready to begin installation.; Complete the preparation steps on the next page.

U NPACKING THE B OXES Water/Spray Tanks UGE014/0999 3-2 I NSTALLATION Installation Hardware Needed: ❒ wire strain relief (for recirculation package only) ❒ one plumb bob or laser bore sight ❒ one hex key wrench ❒ one flathead screwdriver ❒ flexible hose with 1.5 inch NPT coupling CAUTION: Exercise c...

Page 19 - Make sure the installation area provides:; City, tower or chilled water may; A grounded 3-phase power source; supplying the

P REPARING FOR I NSTALLATION UGE014/0999 Water/Spray Tanks I NSTALLATION 3-3 You will install the WT/ST tank on the extrusion line, down-stream of the extruder and any calibration/sizing equipment. Make sure the installation area provides: ❒ A source of water. City, tower or chilled water may be use...

Page 20 - Position the tank downstream of the extruder.; If you have the horizontal adjustment option,; LIGNING THE; To avoid personal injury or damage; Improper installation could

Water/Spray Tanks UGE014/0999 3-4 I NSTALLATION Position the tank downstream of the extruder. Place the tank inline with the extruder. Set the tank’s v-groove casters on the v-rails, if present. Adjust the height of the tank to match the extrud- er’s centerline height. Use a level and turn the hand ...

Page 21 - ONNECTING; Open the electrical enclosure.; to the; Check every terminal screw; to make sure wires are

UGE014/0999 Water/Spray Tanks I NSTALLATION 3-5 C ONNECTING THE M AIN P OWER WARNING: Improper installation could result in equipment damage and severe personal injury from electrical shock . Electrical connections should be made only byqualified personnel. This machine requires awell-grounded circu...

Page 22 - Connect the main water supply; Do not use deionized water, brine; For maximum water flow:; If you have a water

Water/Spray Tanks UGE014/0999 3-6 I NSTALLATION The standard WT.ST tanks are designed for use with city,tower or chilled water supplies. You may choose to treat thewater to prevent algae build-up. Connect the main water supply to the 1 1 / 2 -inch NPT fitting on the tank. Connect the compressed air ...

Page 23 - ESTING THE; Turn water supply on and fill the tank.; Water fills the tank to the water level you set.; If you have the optional recirculation system:; Press the REC START button.; Check the pump for proper rotation.; The pump; WARNING: Voltage Hazard; If a pump rotates in the wrong

UGE014/0999 Water/Spray Tanks I NSTALLATION 3-7 T ESTING THE I NSTALLATION Adjust the standpipe for the water level youwant to maintain. Turn water supply on and fill the tank. ◆ Water fills the tank to the water level you set. ◆ If you have a spray tank, water should enter the tankthrough the spray...

Page 25 - PERATION

4-1 UGE014/0999 Water/Spray Tanks ● ● Preparing for Operation . . . . . . .4-2 ● ● Starting the WT/ST tank . . . . . . .4-3 ● ● Stopping the WT/ST tank . . . . . .4-3 O PERATION

Page 26 - Determine the cooling mode you will use.; The extrusion should be fully; Make sure the extruder and puller are ready.; During; Side to Side adjustment:; Turn on the water supply to fill the tank.; Use; REPARING FOR

Water/Spray Tanks UGE014/0999 4-2 O PERATION The WT tank provides cooling through tank water flow, whilethe ST spray tank cools with water flow and water sprayedonto the extrusion Immersion rollers inside each tank cham-ber keep the extrusion positioned for even cooling. Determine the cooling mode y...

Page 27 - Thread the extrudate through the tank.; Turn the linear actuator handwheel to move; Recheck the tank alignment.; With the extrudate

Thread the extrudate through the tank. Cut the extrudate off close to the die face and ball up theend using a soft-metal spatula or scraper. Walk the extru-date through the system, threading the extrudate throughany calibration or sizing equipment, the water/spray tankand into the puller. Move the t...

Page 28 - TOPPING THE; You should check profile size and surface; section for product quality prob-

Turn water pump on, if you have the optionalrecirculation system. After the tank has been filled, press REC START button. Start the other equipment in the extrusion line. Gradually increase line speed. Raise extruder rpms slowly until extrudate is close to the product desired. Wet tank rim lightly a...

Page 29 - AINTENANCE

5-1 UGE014/0999 Water/Spray Tanks ● ● Maintenance schedule . . . . . . . .5-2 ● ● Replacing gaskets . . . . . . . . . . .5-3 ● ● Lubricating tank components . .5-3 ● ● Cleaning the tank and spray bars . . . . . . . . . . . . . . . .5-3 ● ● Checking electrical connections . . . . . . . . . . . . . . ...

Page 30 - Drain and clean the tank.; Remove any particles and wipe all surfaces thoroughly.; Monthly; Drain and clean the reservoir.; Every 6 months; REVENTATIVE

Water/Spray Tanks UGE014/0999 5-2 M AINTENANCE Normal operation of the WT/ST tank involves extended expo-sure of many components to minerals and other water systemcontaminants. These minerals and contaminants can producedeposits, scales, slime or algae that will reduce tank perfor-mance. To maintain...

Page 31 - grease gun; Drain the tank and reservoir.

To replace an end gasket: Remove the retaining rings. Loosen the wing nuts and lift off the ring that holds the gasket in place. Remove the damaged gasket and slide a newgasket over the studs. No sealant is required. Reassemble. Slip the retaining ring over the studs to cover the gasket. Tighten the...

Page 32 - Press the REC STOP button; A safety device; Inspect the wires and connections.; Look for; Inspect the exterior power cords.; Carefully; HECKING; WARNING: High voltage

Water/Spray Tanks UGE014/0999 5-4 M AINTENANCE Normal operation of the WT/ST Tank produces many wet sur-faces. If you have the optional recirculation system, we rec-ommend that you carefully check all electrical wires for signsof damage that could result in a serious shock. Stop the WT/ST tank. Pres...

Page 34 - Additional details about; A F; This machines should be

Water/Spray Tanks UGE014/0999 6-2 T ROUBLESHOOTING You can avoid most problems by following the recommendedinstallation, operation and maintenance procedures outlined inthis User Guide. If you do have a problem, this section willhelp you determine what caused it and tell you how to fix it. Before yo...

Page 35 - Increase spray bar flow.; Problem; Verify that the emergency

UGE014/0999 Water/Spray Tanks T ROUBLESHOOTING 6-3 P RODUCT Q UALITY P ROBLEMS Problem Poor surface quality:Swirls on the surface. Poor surface quality:Dimples on the surface Possible cause Is the extrusion draggingagainst the calibrationtooling or tank edges? Are air bubbles adheringto the extrusio...

Page 37 - PPENDIX; To contact Customer Service personnel, call:; RE

IMS0002/0296 S ERVICE I NFORMATION A PPENDIX A-1 Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available to helpwith any problem you might have installing and operatingyour equipment. Your Conair sales representative also can helpanalyze ...

Page 38 - Inspect the equipment and perform alterations or adjust-

W ARRANTY I NFORMATION IMS0003/0796 A PPENDIX A-2 E QUIPMENT G UARANTEE P ERFORMANCE W ARRANTY W ARRANTY L IMITATIONS Conair guarantees the machinery and equipment on this order,for a period as defined in the quotation from date of shipment,against defects in material and workmanship under the norma...