Char-Broil 463251012 - Manuals

WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...

7 Safety Tips  Before opening LP cylinder valve, check the coupling nut for tightness.  When grill is not in use, turn off all control knobs and LP cylinder valve.  Never move grill while in operation or still hot.  Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. ...

8 Ignitor Check •Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark. Valve Check •Important: Make sure gas is off at LP ...

9 CAUTION •Clean cooking grates.•Store in dry location.•When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children. •Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer. •Store grill indoors ONLY if LP cyl...

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 11 Key Qty Description A 1 TOP LID B 1 LOGO PLATE, W / TEMP GAUGE C 2 HANDLE END, TOP LID D 1 HANDLE, TOP LID E...

PARTS DIAGRAM 12 A C PP D C M MM Z X U V Y II ZZ AAA E R QQ SS TT UU RR H P OO L L AA NN I J N WW XX YY FF KK LL S HH II II II HH BB EE EE CC DD DD T GG O Q Q VV W JJ J K K G BBB B F

ASSEMBLY 2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws per panel. IMPORTANT: Panel with large hole must Be on Right side of bottom shelf. Locking caster Bottom shelf Rear Front Fixed caster 13 Left side panel (with large hole) Make sure side panels are pushe...

3 Place lower back panel between side panels at rear of bottom shelf, oriented as shown. Secure lower back panel to sidepanels using two 1/4-20x1/2” screws on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw. Lower back panel Recess for tank heat shield tabs 1/4-20x1/2”...

4 5 Attach center cart divider to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 15 On back of grill, attach center cart divider to lower back panel using two #8x3/8” self-tapping screws. #10-24x3/8” screw 5mm lock washer Bottom shelf Center cart divider Center c...

6 7 Attach cabinet shelf to center cart divider using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Attach cabinet shelf to cart left side panel using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 16 Cabinet shelf Cart left side panel #10-24x3/8” screw #10-24x3/8” s...

8 9 A B Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side. Secure using one 1/4-20x1½” screw on each side. 17 Front brace Front brace Front brace Tank heat shield Tank heat shield (concave side up) Upper back panel 1/4-20x1½” screw Hing...

10 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. 18 Grill ...

12 19 13 Inside of the cart, connect the wires from burner electrodes into the back of Electronic Ignition module. Total (5) connections. Note: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b). Connect the two wires [(a) and (b)] from swi...

15 21 A C D Left side control panel Left side shelf Left side shelf Left side shelf Side burner lid Attach left side control panel to left side shelf using four #10-24x3/8” screws, 5mm lock washers, 5mm flat washers, shown A . Attach side burner lid handle to side burner lid using two # 10-24x3/8” s...

16 A 22 1/4-20x1½” 1/4-20x3/4” screw 1/4” nut Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B . Attach rear of shelf using one 1/4-20x1½” screw, shown C . Attach left side shelf to firebox using two 1/4-20x3/4” screws and 1/4” nuts, shown A . #8x3/8” self-...

8a 18 23 Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A . Make sure burner tube engages sideburner valve, shown C . Secure burner to siderburner drip pan with one Wing nut, shown B . Under sideburner shelf, attach si...

20 24 pin on bottom of door Top of door PRESS Right door Insert the pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. 19 Place side burner cooking grate onto side burner shelf. sideburner cooking g...

22 Attach left small doors to left side panel using eight #8-32x1/4” screws. 25 21 #8-32x1/4” screw Troughs Trough middle bracket Put trough middle bracket on the brackets at front and rear of firebox. Trough pin Place troughs into fire box. Align pins at front of troughs with the holes at front of ...

24 26 Place cooking grates onto firebox as shown. Insert the four wire ends at rear of warming rack into holes in back of fire box. Front wires of warming rack rest on sides of firebox. Assembled warming rack 23 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to gri...

1 Main Burner Conversion Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles. Use pictures as reference only. Not all steps will apply to your grill conversion. Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank i...

4 Bezels Valve Stem Screws Main Burner Control Knobs Natural Gas Bezel 80007893 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided wit...

6 7 Open Sideburner lid and remove the Sideburner Grate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and O...

8 9 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back on...

11 Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required. 10 Open Sideburner lid and remove the Sideburner Gate. Beneath Sideburner shelf,...

12 13 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back ...

14 Natural Gas Hose Conversion Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown. LP Regulator Hose Assembly Manifold Connection Natural Gas H...

Connecting Your Grill to the Natural Gas Source. 1. A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. 2. Coat the gas supply pipe nipple with gas resistant pipe ...

DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire comin...

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...

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