Page 3 - Processor Board —; Table 1 — Pin Terminal Connector J1; Fig. 1 — Processor Board
3 The VAV control system monitors and controls the follow- ing functions of the rooftop unit:• supply-air temperature (unit capacity) • morning warm-up or electric heat (if equipped) • head pressure control, fan cycling • economizer position • diagnostic display • unit check-out (quick test) • suppl...
Page 5 - Relay Board —; The relay board is used to control 24-v; Display Board —; The display board is located in the; Thermistors —; The processor uses up to 5 thermistors to
5 All of the potentiometers must be set before the unit is start- ed in order for the unit to function properly. See Start Up, Po-tentiometers section on page 27 for information on establishingset points. Each of the potentiometers has a valid range that isused by the control. The valid range is def...
Page 6 - Table 3 — Output Pin and Terminal Assignments
6 Table 3 — Output Pin and Terminal Assignments LEGEND *Circuit 1. †Circuit 2. **U2 is not used on 044 units. ††OFC2 on 034-048 units; OFC3 on 054-104 units. || Used on 054-104 units only. OUTPUT PIN- TERMINAL NAME RATING DEVICE J6-1 Stage 1Compressor Relay (K1)* 24 vac CR1 J6-2 Stage 2Compressor Re...
Page 10 - Economizer —; Economizer control is used to control the; Fig. 13 — Thermistor T3 and T4 Locations,
10 Economizer — Economizer control is used to control the outside and return air dampers of the unit, to satisfy space cool-ing demand using all outside air (when permitted), and to satis-fy cooling in conjunction with compressor operation (whenconditions permit). During Occupied periods without coo...
Page 18 - Demand Limit —; The demand limit function provides a; SPACE TEMPERATURE RESET — 4 SENSOR AVERAGING APPLICATION; Fig. 26 — Space Temperature Sensor Averaging
18 Demand Limit — The demand limit function provides a means to limit the cooling capacity of the VAV unit using anexternal discrete switch function. When enabled by the closureof the external switch, the control will limit the available com-pressor staging capacity according to user set points esta...
Page 19 - Fig. 29 — 115-Volt Field Wiring to Accessory
19 Connect the potentiometer end terminals to terminals 8 and 9 on control terminal block TB3 (sizes 034-048) or TB4(sizes 054-104) (see Fig 27). Connect the switch terminals tothe potentiometer wiper arm terminal and to terminal 10 onTB3 or TB4. To enable demand limit function, change DIP switch 5 ...
Page 21 - Smoke Control Modes —; Fig. 30 — Remote SASP Wiring; Fig. 31 — External Alarm Indication
21 EXTERNAL ALARM SIGNAL — The unit controls providean external alarm status signal via a 115-vac output signal atthe relay board J5, available at TB2-4 and TB2-5 (common).This signal can be forwarded to the BMS by adding a signalrelay at the alarm output, placing its coil across terminals TB2-4 and...
Page 22 - Table 5 — Smoke Control Modes
22 SMOKE PURGE MODE — Smoke Purge mode removessmoke from the interior spaces and replaces it with fresh out-side air. The economizer and power exhaust are required forthis function. The economizer and power exhaust are standardon 48FM and 50FM,FS units. The economizer is a factory-installed option a...
Page 23 - Table 7 — Switch Functions; Air Pressure Tubing —; Table 8 — Tubing Size
23 Table 7 — Switch Functions *Not required on 48FM and 50FM,FS units (units with high capacity power exhaust). LEGEND Air Pressure Tubing — Before options such as inlet guide vanes (IGV), variable frequency drive (VFD), and/ormodulating power exhaust can operate properly, the pneumatictubing for pr...
Page 24 - Fig. 32 — Smoke Control Wiring
24 VIO NC NO C WHT REMOVEDFROM C-DPS SW-8 SW-7 DPS GRA REMOVE JUMPER 034-048 UNITS 5 6 TB2 TB2 SW-1 1 2 TB2 TB2 SW-2 REMOVE JUMPER 8 9 TB2 TB2 SW-5 REMOVE JUMPER TB3 SW-3 TB3 1 5 TB2 TB2 5 9 SW-4 TB3 TB3 SW-9A 3 4 TB4 TB4 SW-9A 3 4 TB4 REMOVE JUMPER 054-104 UNITS 13 14 TB2 TB2 SW-1 7 8 TB2 TB2 SW-2 ...
Page 25 - Initial Check; Fig. 33 — Modulating Power Exhaust and Inlet
25 MODULATING POWER EXHAUST48FK,JK and 50FK, JK Units — The tubing for the buildingpressure control (achieved via the Modulating Power Exhaustoption/accessory) should sample building pressure in the areanear the entrance lobby (or other appropriate and sensitivelocation) so that location is controll...
Page 26 - Table 9 — Potentiometer Inputs and Ranges; Configuration Header —; The configuration header is a; Table 10 — Configuration Header and; DIP Switches —; The DIP switches configure the unit for
26 Table 9 — Potentiometer Inputs and Ranges *Optional factory-installed economizer is required. Potentiometer P2 is not a set point. †Accessory two-step demand limit module is required (which has 2 potentiometers), or a 5 to 20 k-ohm field-supplied potentiometer is required for single-step demand l...
Page 27 - Table 12 — DIP Switches; Adjusting Set Points —
27 DIP SWITCH NO. 1 — Supply Air Set Point (SASP) ResetType. Factory setting is OFF. Do not change.DIP SWITCH NO. 2 — SASP Reset Enabled. Factory settingis OFF (no SASP reset enabled). If SASP reset has beeninstalled, enable it by changing switch position to ON.DIP SWITCH NO. 3 — Economizer option. ...
Page 28 - Supply Fan Control with IGV Option —; The inlet; Supply Fan Control with VFD Option —; The VFD
28 Supply Fan Control with IGV Option — The inlet guide vane option will modulate the supply fan airflow in orderto maintain the static pressure in the supply duct. The set pointfor duct static pressure is established at the differential pressureswitch for the IGV control.SIZE 034-048 UNITS — The in...
Page 29 - SPEED CTRL; STOP; Fig. 39 — Differential Pressure Switch for Inlet; Fig. 40 — Variable Frequency Drive Keypad
29 DETERMINE VFD SET POINT — The unit of measure forthe Duct Pressure set point at the VFD is output frequency(Hz), corresponding to the desired DP set point (DPSP) ininches of water gage (in. wg). To convert desired DPSP intothe VFD set point, refer to Table 13. Locate the pressure valuein the tabl...
Page 30 - Table 13 — VFD Set Point (Frequency Command) for Duct Pressure; The power exhaust VFD will modu-
30 Table 13 — VFD Set Point (Frequency Command) for Duct Pressure Table 14 — Changing the VFD Set Point (Frequency Command)* *Choose set point from Table 13 according to desired duct pressure or Table 15 according to desired building pressure. Modulating Power Exhaust (Option or Acces-sory) (48FK,JK...
Page 31 - START UNIT
31 Table 15 — PE VFD Set Point (Frequency Command) for Building Pressure START UNIT To start unit: 1. Close the unit-mounted ON/OFF switch (located in the main control box). 2. Close the field-supplied and -installed timeclock (or con- trol) switch (contacts located at Terminals 1 and 2 (TB3for 034-...
Page 32 - Table 16 — Quick Test, Unit Configuration and Switch Check
32 Table 16 — Quick Test, Unit Configuration and Switch Check LEGEND *Units are not equipped with oil pressure switches. QUICK TEST STEP NO. NORMAL DISPLAY DESCRIPTION CONTROL SWITCH 1. 01 Type Unit — Air-Cooled VAV Configuration Header 2. 2 No. of Compressors Configuration Header 3. 2 1 No. of Unlo...
Page 34 - Table 19 — Sensor Resistance Values; If the quick test steps do not operate as described above, a; OPERATING INFORMATION; The VAV control system uses a 2-digit
34 Table 19 — Sensor Resistance Values 3. Quick Test Steps 2.4.-3.3. — Output Relay Check These quick test steps allow microprocessor to check out-put signals from relay boards in unit control system. Inaddition, operation of all the condenser fans, compres-sors, and economizer (if equipped) are che...
Page 35 - Operating Sequence —
35 Operating Sequence — The sequence presented be- low assumes that the unit is equipped with heat for morningwarm-up and an economizer. If these items are not enabledwith the appropriate DIP switches, the processor bypassesthese subroutines. This sequence is also based on an EPROM(erasable, program...
Page 36 - Head Pressure Control —
36 SIZE 044 UNITS — These units have 2 compressors and 1unloader on compressor no. 1. See Fig. 42 for compressor andcondenser fan motor locations. The unit operating sequence isas follows:Stage 1 Relays K1 and K3 are energized. Compressor no. 1 starts with the unloader energized. Compressor no. 1is ...
Page 42 - Table 20 — Compressor Loading and Unloading Sequences
42 Table 20 — Compressor Loading and Unloading Sequences COOLING STAGE SIZE 034 UNITS Lead Circuit Lag Circuit Active Cylinders Percent Capacity Comp 1 Unloader U1 Unloader U2 Comp 2 0 OFF OFF OFF OFF 0 0 1 ON ON ON OFF 2 17 2 ON ON OFF OFF 4 33 3 ON OFF OFF OFF 6 50 4 ON ON ON ON 8 67 5 ON ON OFF O...
Page 43 - Table 20 — Compressor Loading and Unloading Sequences (cont)
43 Table 20 — Compressor Loading and Unloading Sequences (cont) COOLING STAGE SIZE 044 UNITS Lead Circuit Lag Circuit Active Cylinders Percent Capacity Comp 1 Unloader U1 Comp 2 0 OFF OFF OFF 0 0 1 ON ON OFF 2 25 2 ON OFF OFF 4 50 3 ON ON ON 6 75 4 ON OFF ON 8 100 COOLING STAGE SIZE 048 UNITS Lead C...
Page 44 - TROUBLESHOOTING; Table 21 — Controls Troubleshooting
44 Table 20 — Compressor Loading and Unloading Sequences (cont) TROUBLESHOOTING By using the display module, actual operating conditions of the unit are displayed while it is running. The Quick Test func-tion allows proper operation of compressors, compressor un-loaders, fans, and other components t...
Page 45 - Table 22 — Operation Status Codes; Restart Procedure —
45 Table 22 — Operation Status Codes Restart Procedure — Before attempting to restart the machine, check the display for alarm codes to determine thecause of the shutdown. If the unit, circuit, or compressor stopsmore than once as a result of a safety device, determine andcorrect the cause before at...
Page 46 - Table 23 — Diagnostic Codes; The processor monitors the low-pressure switch. If the
46 Table 23 — Diagnostic Codes NOTES: 1. Illegal unit configuration caused by missing programmable header or both unloader DIP switches on.2. All auto. reset failures that cause the unit to stop will restart when the error has been corrected.3. All manual reset errors must be reset by turning the co...
Page 49 - Fig. 49 — Processor Board Test Points
49 Step 5 — Check Relay Board Outputs from the ProcessorBoard — This step involves checking the output signals fromrelays K1-K3 on the relay board. 1. Turn power to OFF position.2. Connect negative test probe to TP19 (meter still set to dc). 3. Turn switch to ON position and enter Quick Test mode.4....
Page 51 - Step 2 — High-voltage relay resistance check.; Table 27 — Terminal Strip J6 Connection; Table 28 — Terminal Strip J5 Connector
51 RELAY BOARD TROUBLESHOOTING — The relay boardcontains 13 electromechanical relays. The small relays are24 vac, and the large relays are 115 vac. These relays are con-trolled by the processor through the ribbon cable attached tothe relay board. The following procedure can be used to check out the ...
Page 52 - Enthalpy Sensor Checkout —; Table 29 — Enthalpy Sensor Checkout; Economizer Motor —
52 Test under the following conditions: • No power to IN1 or IN2Terminal 1 to 2 should read 4.5 vdc ±0.1 vTerminal 2 to 3 should read 5.0 vdc ±0.1 v • Power to IN2 or to both IN1 and IN2, and P2 set at 24%Terminal 1 to 2 should read 1.5 vdc ± 0.1 vNOTE: Voltage should vary between 0.5 vdc and 2.5 vd...
Page 53 - Fig. 54 — Supply Fan Variable Frequency Drive
53 STANDARD TRANSDUCER CONTROL — The VFD mon-itors and controls duct pressure (DP) via a differential pressuretransducer. The pressure transducer is located in the auxiliarycontrol box (034-048 units) or in the supply fan compartment(see Fig. 34). The pressure transducer’s low pressure referenceport...
Page 54 - Table 30 — Carrier Default Program Parameter Values (Supply Fan VFD)
54 Table 30 — Carrier Default Program Parameter Values (Supply Fan VFD) *These settings differ from the Toshiba defaults and are required for Carrier applications. NOTE: To restore original factory settings, change tYP to 6 in Setup mode (SEtP). This restores the VFD original factory settings. PARAM...
Page 56 - Fig. 56 — Variable Frequency Drive Terminal Block
56 POWER EXHAUST FAN MOTOR NO. 1 OVERLOADPROTECTION — The VFD provides operating overloadprotection for the supply fan motor. The factory has pro-grammed the power exhaust VFD overload function to matchthe factory-installed motor (motor size and efficiency). If thepower exhaust fan motor is changed ...
Page 57 - Unit Wiring —
57 POWER EXHAUST VFD OPERATION — When trouble-shooting the power exhaust VFD, check first that all requiredconditions for power exhaust VFD operation are satisfied. For the power exhaust VFD to run, the following conditions must be met at the power exhaust VFD: 1. Drive enable jumper is installed fr...
Page 58 - LEGEND AND NOTES FOR FIG. 57
58 LEGEND AND NOTES FOR FIG. 57 NOTES:1.Connect TRAN1 to for 460 v units. Connect to for 230 v units. If 208/230 v units are run with a 208 v power supply con-nect to . 2.Connect TRAN2 to BLK lead for 460 v units. Connect to ORN lead for 230 v units. If 208/230 v units are run with a 208 vpower supp...
Page 62 - SERVICE TRAINING; • Unit Familiarization
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 534-763 Printed in U.S.A. Form 48/50F,J-3T Pg 62 3-00 Replaces: 48/50F,J-1T Book 1 1 Tab 1a 1b Copyright 2000 Carrier Corporation SERV...
Page 63 - CONTROL SETTINGS
CL-1 START-UP CHECKLIST MODEL NO.: _____________________________________ DATE: ___________________________________________ SERIAL NO.: ______________________________________ TECHNICIAN:_____________________________________ I. PRE-START-UP: VERIFY THAT UNIT IS LEVEL VERIFY THAT ALL PACKING MATERIALS ...
Page 64 - ELECTRICAL
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 534-763 Printed in U.S.A. Form 48/50F,J-3T Pg CL-2 3-00 Replaces: 48/50F,J-1T Book 1 1 Tab 1a 1b Copyright 2000 Carrier Corporation - ...