Page 4 - a combustible floor, a combustible floor base must be used.; Fig. 1—Dimensional Drawing and Boiler Ratings and Capacities
BOILER RATINGS AND CAPACITIES The ratings marked "Net I=B=R Rating" indicate the amount of equivalent direct cast iron radiation each boiler will take care of under normalconditions and thermostatic control. The Net I=B=R Steam Ratings shown are based on an allowance of 1.333 in accordance w...
Page 6 - PROCEDURE 2—BOILER LOCATED IN CONFINED SPACE; EXAMPLE 2A: ALL AIR FROM INSIDE THE BUILDING; Table 3A—Fresh Air Duct Capacities for Vertical Ducts (Btuh)*; Table 3B—Fresh Air Duct Capacities for Horizontal Ducts (Btuh)*; INSTALLATION—SYSTEM PIPING; Place boiler in selected location as near chimney as possible.
PROCEDURE 2—BOILER LOCATED IN CONFINED SPACE EXAMPLE 2A: ALL AIR FROM INSIDE THE BUILDING The confined space shall be provided with two permanent openings communicating directly with an additional room(s) of sufficient volume sothat the combined volume of all spaces meets the criteria for an unconfi...
Page 7 - a header with 2 risers.; Fig. 3—Recommended Near Boiler Piping Using 1 Supply Tapping
3. This boiler is equipped with two 2-1/2-in. supply connections and two 2-1/2-in. return connections, 1 each on both the left and right sides of boiler. Unused connections must be plugged with factory-supplied 2-1/2-in. plugs. 4. Recommended near boiler piping for gravity return systems is shown in...
Page 8 - or pump, a sand strainer should be installed at pump.
14. For pumped return systems, follow condensate pump or boiler feed pump manufacturer’s instructions for proper installation and hookup. 15. In connecting cold water supply to water inlet valve, make sure that a clean water supply is available. When water supply is from a well or pump, a sand strai...
Page 9 - MISSING TEE FOR SKIMMING; WRONG WAY; TAKE OFFS MUST BE BETWEEN RISER & EQUALIZER; WRONG WAY; SWING JOINTS ARE MISSING; WRONG WAY; THIS PIPING CONFIGURATION IS INCORRECT; Fig. 5—Common Near Boiler Piping Mistakes
WRONG WAY MISSING TEE FOR SKIMMING WRONG WAY TAKE OFFS MUST BE BETWEEN RISER & EQUALIZER WRONG WAY SWING JOINTS ARE MISSING WRONG WAY DO NOT BULLHEAD,USE 2 TAKE OFFS WATER LINE THIS PIPING CONFIGURATION IS INCORRECT TO SHOW COMMON MISTAKES A95495 Fig. 5—Common Near Boiler Piping Mistakes —9—
Page 10 - PROCEDURE 4—MINIMUM VENT PIPE CLEARANCE; TO SYSTEM
IMPORTANT: The damper blade on factory-supplied vent damper has a 1/2-sq in. hole (approximately 3/4-in. diameter). On boilers equipped with standing pilot, the hole MUST be left open. On boilers equipped with intermittent ignition, the hole should be plugged using plug suppliedwith vent damper. 1. ...
Page 11 - Fig. 7—Typical Masonry Chimney Requirements; HT; ROOF RIDGE
At the time of removal of an existing boiler, the following items shall be followed with each appliance remaining connected to the common ventingsystem placed in operation, while the other appliances remaining connected to the common venting system are not in operation. 1. Seal any unused openings i...
Page 13 - NATURAL GAS; LP GAS; Pipe Capacity—Btuh Input
The boiler and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of gas supply pipingsystem at test pressures in excess of 0.5 psig (3.5 kPa). The boiler must be isolated from gas supply piping system by closing its individual manual shutoff ...
Page 14 - wire or its equivalent.
→ Fig. 12—Wiring Diagram for Intermittent Ignition Boilers with PS-802 Probe-Type Low Water Cut-Off NOTE: If any of the original wire as supplied with this appliance must be replaced, it must be replaced with type 105°C thermoplastic wire or its equivalent. A03102 OVERCURRENT PROTECTED DISCONNECT FL...
Page 20 - To Turn Off Gas To Appliance; Turn off all electrical power to appliance.
B. BEFORE OPERATING, smell all around appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air andwill settle on the floor.WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electric switch; do not use any phone in your building.•...
Page 21 - Open fill valve and allow water to run into boiler.; Fig. 20—Lighting Pilot
4. Remove lower front panel. 5. Turn gas control knob clockwise to OFF position. (See Fig. 19.) 6. Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in safety information in For Your Safety Read Before Operating section. 7. ...
Page 22 - to; OUTER MANTEL
4. Allow boiler to fill until water runs out gauge drain valve, then close gauge drain valve. 5. Continue to fill boiler until water reaches indicated water line. This is about halfway up glass tube. PROCEDURE 3—WATER LEVEL The normal water level is shown on right side of boiler and is 24 in. above ...
Page 23 - Probe-type low water cut-offs require no maintenance at this time.
The above is an example of a typical 1-pipe system. For larger systems or other types of systems such as 2-pipe systems or systems with convectorsor fan coil units, pressuretrol settings need to be determined on a system-by-system basis. The cut-in setpoint is determined by system pressure drop to f...
Page 25 - PROCEDURE 9—BOILER WATER TREATMENT (OTHER THAN CLEANERS)
3. Remove 2 screws attaching intermediate front panel to left and right side jacket panels. 4. Remove draft diverter and intermediate front panel as 1 unit. 5. Carefully remove cerafelt gasket strips. 6. Clean passageways between sections with a flexible handle wire brush. Remove dirt from bottom of...
Page 26 - SERVICE HINTS; FOR YOUR SAFETY; WHAT TO DO IF YOU SMELL GAS
SERVICE HINTS You may avoid inconvenience and service calls by checking these points before you call for service. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS 1. Do not try to light any appliance.2. Do not touch any electric switch; do not use the phone.3. Leave the building immediately, then call yo...
Page 27 - REPAIR PARTS; Jacket—Section and Base Parts; This is a Repair Parts List—Not a Packing List; GAS-FIRED STEAM BOILERS; Part No. — Part Description — Boiler Model No.
REPAIR PARTS Jacket—Section and Base Parts This is a Repair Parts List—Not a Packing List KEY NO. DESCRIPTION PART NO. 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section 1 Jacket, Right Side Panel 425-00-802 425-00-802 425-00-802 425-00-802 425-00-802 425-00-802 425-00-802 2 No. 1...
Page 28 - Gas Burners and Manifold Parts; FOR USE WITH NATURAL GAS ONLY
REPAIR PARTS Gas Burners and Manifold Parts This is a Repair Parts List—Not a Packing List KEY NO. DESCRIPTION PART NO. 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section ELECTRONIC INTERMITTENT IGNITION (Shown) 1 24-v Gas Valve, Elect. Inter. Ignition 146-62-052 146-62-052 146-62...
Page 29 - DESCRIPTION; Steam Pressure Gauge; BOILER CONTROLS AND PIPING
REPAIR PARTS KEY NO. DESCRIPTION PART NO. 1 3/4-in. Relief Valve 157-00-01 2 3/4-in. Coupling 115-00-01 3 3/4-in. X 6-1/2-in. Nipple 146-07-002 4 Steam Pressure Gauge 146-23-005 5 1/4-in. Coupling 146-93-054 6 1/4-in. X 3-in. Nipple 146-07-001 7 AT-140D Transformer, 24v 146-62-045 8 PA-404A Pressure...
Page 31 - SERVICE TRAINING
A94328 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase yourknowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating SequenceA large selection of product, theory, and skills programs i...