Page 2 - File a claim with the; Step 2 — Provide Unit Support; Deck pans; S u p p l y; SIDE VIEW; R1 = Return from building to HVAC
2 INSTALLATION Step 1 — Inspect Shipment — File a claim with the shipping company if shipment is incomplete or damaged. SeeFig. 1 for a typical shipping packaging for a COBRA™ energyrecovery unit. Step 2 — Provide Unit Support ROOF CURB — The COBRA energy recovery unit can use afull-perimeter roof c...
Page 3 - Step 3 — Field Fabricate Ductwork —; Secure all; Supply
3 If electric control power or gas service is to be routed through the basepan, a field-installed accessory thru-the-bottom connection must be used. Attach the accessory to thebasepan per the information in the accessory installationinstructions. Thru-the-bottom connections must be installedbefore u...
Page 6 - Step 4 — Rig and Place Unit —; Flue vent discharge must have a minimum horizontal clear-; HVAC UNIT; Fig. 4 — Supplemental Energy Recovery Section Equipment Support; UNIT SIZE
6 Step 4 — Rig and Place Unit — Keep unit upright and do not drop. Spreader bars are not required if top crating isleft on unit. Rollers may be used to move unit across a roof.Remove the bottom wooden skids that are under the unit byremoving the wooden plates that hold the bottom woodenframe to the ...
Page 11 - Step 8 — Make Electrical Connections
11 Step 5 — Install Flue Hood (48HJ Rooftop Sec-tions Only) — Refer to the 48HJ installation instructions for information on installing the flue hood. Step 6 — Install Gas Piping (48HJ Rooftop Sec-tions Only) — Refer to the 48HJ installation instructions for information on installing the gas piping....
Page 13 - Pass the control wires through the hole provided in the cor-
13 NOTE: For wire runs up 50 ft, use no. 18 AWG (American WireGage) insulated wire (35 C minimum). For 50 to 75 ft, use no.16 AWG insulated wire (35 C minimum). For over 75 ft, use no.14 AWG insulated wire (35 C minimum). All wire larger thanno. 18 AWG cannot be directly connected to the thermostat ...
Page 27 - LEGEND; Fig. 7 — Power Wiring Connections; Contactor; COMP —; Compressor; IFC; National Electrical Code; TB; Terminal Block
27 LEGEND Fig. 7 — Power Wiring Connections C — Contactor COMP — Compressor IFC — Indoor-Fan Contactor NEC — National Electrical Code TB — Terminal Block 208/230-1-60 208/230-3-60 460-3-60 (SIZE 007 ONLY) 575-3-60 (SIZE 007 ONLY) 208/230-3-60 575-3-60, 460-3-60 (SIZES 004-006) 208/230-3-60 AND 460-3...
Page 28 - Fig. 8 — Light Commercial Thermidistat
28 Step 9 — Assemble and Mount Supply-AirHood — The hood kit supplied with the energy recovery section is needed to complete this installation. See Fig. 11. Theenergy recovery section supply air hood installs around itsmotorized damper inlet. 1. Assemble and mount supply air hood as shown in Fig. 11...
Page 29 - Fig. 11 — Energy Recovery Section Supply-Air Hood Assembly
29 Step 11 — Set the Outdoor Cooling and Heat-ing Thermostats COOLING — During the unoccupied period, the economizermode of operation is used as the first stage of cooling. Whenthe outside air temperature is below the cooling thermostat setpoint, the outside air will be used for first stage cooling....
Page 30 - Fig. 13 — Light Commercial; Fig. 14 — Light Commercial Thermidistat
30 LIGHT COMMERCIAL THERMIDISTAT ACCESSORY General — A Light Commercial Thermidistat Accessory (part number TSTATCCPLH01-B) or PremierLink™ control-ler with humidistat is required for each unit for field installationto control the energy recovery section. See Fig. 13. The Light Commercial Thermidist...
Page 31 - Step 3 — Install Light Commercial Thermidistat
31 Step 3 — Install Light Commercial Thermidistat 1. Turn off all power to equipment. Tag disconnect.2. If an existing thermostat is being replaced: a. Remove existing thermostat from wall.b. Disconnect wires from existing thermostat, one at a time. c. As each wire is disconnected, record wire color...
Page 36 - ROOFTOP UNIT; ENERGY RECOVERY; Fig. 17 — Unit Operation Flow Diagram
36 ROOM AIR SUPPLY AIR MIXED AIR CONDENSER COMPRESSOR EV APORA TO R EVAPORA TOR ROOFTOP UNIT ROOF LINE OUTSIDE AIR EXHAUST AIR ENERGY RECOVERY SECTION Fig. 17 — Unit Operation Flow Diagram Fig. 18 — Fuse Box (48HJ012, 014 — 208/230-3-60 Units Only)
Page 38 - TROUBLESHOOTING; Use Tables 3 and 4, and Fig. 19 and 20 when troubleshooting this unit.
38 TROUBLESHOOTING Use Tables 3 and 4, and Fig. 19 and 20 when troubleshooting this unit. C — Contactor CAP — Capacitor CER — Compressor Energy Recovery section CH — Crankcase Heater CLO — Compressor Lockout COC — Cool Changeover Relay COH — Heat Changeover Relay COMP — Compressor Motor CR — Cooling...
Page 40 - PremierLink; COMMS —; Communications; OAT; Outdoor Air Temperature Sensor; PWR; Power; SAT; Supply Air Temperature Sensor; Fig. 20 — Typical Wiring Schematic (with PremierLinkTM Controls)
40 TB - 1 R Y1 Y2 W1 W2 G C X 1 2 3 4 5 6 7 8 TB - 3 1 2 3 4 5 6 7 8 TB - 2 1 2 3 4 5 6 7 8 J6 ANAL O G J5 0 - 20 m A IN J4 DISCRE T E J1 PWR J2 COMMS J9 0-20 mA J8 Relays HK50AA039 BRN BRN WHT WHT RED PNK PNK ORN ORN ORN ORN GRA GRA ORN RED J7 PP/MP RED BLK PNK WHT BLU ORN YEL GRN BRN BRN RED BRN B...
Page 43 - COMBINED ELECTRICAL (COBRA ENERGY RECOVERY UNIT)
CL-1 ROOFTOP UNIT (RTU) AND ENERGY RECOVERY SECTION (62AQ) START-UP CHECKLIST (Remove and Store in Job File) I. PRELIMINARY INFORMATION RTU 62AQ II. PRE-START-UP (insert checkmark in box as each item is completed) VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS CHECK ALL...
Page 44 - IV. LIGHT COMMERCIAL THERMIDISTAT ACCESSORY
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 534-80122 Printed in U.S.A. Form 48/50HJ,62AQ-2SIS Pg CL-2 9-02 Replaces: 48/50HJ,62AQ-1SIS Copyright 2002 Carrier Cor poration - - - ...