Carrier 40RU- Manuals

5 Table 1C — 40RUQ Physical Data, English — Heat Pump Units UNIT 40RUQ* 07 08 12 16 NOMINAL CAPACITY (Tons) 6 7 1/2 10 15 OPERATING WEIGHT (lb) Base Unit with TXV 385 385 427 713 Plenum 175 175 175 225 FANS Qty...Diam. (in.) 1...15 1...15 1...15 2...15 Nominal Airflow (cfm) 2400 3000 4000 6000 Airfl...

6 Table 1D — 40RUQ Physical Data, SI — Heat Pump Units UNIT 40RUQ* 07 08 12 16 NOMINAL CAPACITY (kW) 21 26 35 52 OPERATING WEIGHT (kg) Base Unit with TXV 175 175 194 323 Plenum 80 80 80 102 FANS Qty...Diam. (mm) 1...381 1...381 1...381 2...381 Nominal Airflow (L/s) 1133 1604 1888 2831 Airflow Range ...

7 Table 1E — 40RUS Physical Data, English — Chilled Water Units UNIT 40RUS* 08 12 14 16 NOMINAL CAPACITY (Tons) 7 1/2 10 12 1/2 15 OPERATING WEIGHT (lb) Base Unit 390 391 661 677 Plenum 175 175 225 225 FANS Qty...Diam. (in.) 1...15 1...15 2...15 2...15 Nominal Airflow (cfm) 3000 4000 5000 6000 Airfl...

8 Table 1F — 40RUS Physical Data, SI — Chilled Water Units UNIT 40RUS* 08 12 14 16 NOMINAL CAPACITY (kW) 26 35 43 52 OPERATING WEIGHT (kg) Base Unit 177 177 300 307 Plenum 80 80 102 102 FANS Qty...Diam. (mm) 1...381 1...381 2...381 2...381 Nominal Airflow (L/s) 1416 1888 2360 2831 Airflow Range (L/s...

9 LEGEND TXV — Thermostatic Expansion Valve NOTES:1. Dimensions in [ ] are in millimeters. 2. Direction of airflow. 3. Recommended clearance: • Rear: 3 in. [914 mm] (2 ft, 6 in. [762 mm] with electric heat accessory) • Front: 2 ft, 6 in. [762 mm] • Right Side: 2 ft, 6 in. [762 mm] • Left Side: 2 ft,...

12 Unit Positioning -- The unit can be mounted on the floor for vertical application with return air entering the face of the unit and supply air discharging vertically through the top of the unit. The unit can also be applied in a horizontal arrangement with return air entering horizontally and the...

14 LEGEND: TXV – Thermostatic Expansion ValveNOTE: Component location arrangemetshown for field installation of sight glasses, solenoid valves, filter driers, and TXV sensing bulbs.The TXVs and equilizer lines are factory installed. UPPER SPLIT AIRFLOW LOWER SPLIT AIRFLOW 15 DIAMS MIN 10 DIAMS 8 DIA...

15 Table 2 – Factory--Installed Nozzle and Distributor Data UNIT COIL TYPE STD TXV Qty...Part No. DISTRIBUTOR Qty...Part No. FEEDER TUBES PER DISTRIBUTOR { Qty...Size (in.) NOZZLE Qty...Part No. 40RUA*07 4 Row 1...BBIZE --- 5 --- GA 1...1135 12... 1 / 4 1...G4 40RUQ*07 3 Row 1...BBIZE --- 5 --- GA 1...

19 Power Supply and Wiring -- Check the unit data plate to ensure that available power supply matches electrical characteristics of the unit. Provide a disconnect switch with an integrated lock--out feature of size required to provide adequate fan motor starting current. See Tables 4--6 for unit ele...

20 Table 4 – Electrical Data, Standard Motors UNIT V --- PH --- Hz { VOLTAGE LIMITS FAN MOTOR POWER SUPPLY Hp (kW) FLA Minimum Circuit Amps MOCP 40RUA * 07 40RUQ * 07 208/230 --- 1 --- 60 187 --- 253 1.3 (0.97) 7.6 9.5 15 208/230 --- 3 --- 60 187 --- 253 2.4 (1.79) 5.8 7.3 15 460 --- 3 --- 60 414 --...

21 Legend and Notes for Tables 4 and 5 LEGEND: FLA --- Full Load Amps MOCP --- Maximum Overcurrent Protection { Motors are designed for satisfactory operation within 10% of normal voltage shown. Voltages should not exceed the limits shown in the Voltage Limits column. NOTES : 1. Minimum circuit amps...

22 Connecting Ductwork -- Refer to the Carrier System Design Manual for the recommended design and layout of ductwork. Fig. 19 shows recommended duct connection to units with 2 fans. UNIT OPERATION HAZARD Failure to follow this caution could cause equipment damage.Do not operate unit without ductwor...

23 START--UP Before starting unit, check the following and correct as necessary: S Is unit solidly supported? S Is fan adjusted for speed and pulley alignment? S Are pulleys, motor, and bearings securely mounted? S Are there any loose parts that will rattle or vibrate? S Is condensate drain pan pitc...

24 Fan Shaft Bearings -- Bearings on size 07--12 units are sealed, permanently lubricated bearings that require no further lubrication. Size 14--16 units have pillow--block bearings (Fig. 23) that must be lubricated with suitable bearing grease approximately every 3 months. See Table 7 for suitable ...

25 Individual Fan Wheel Adjustment -- Loosen the 2 locking bolts holding fan wheel hub to shaft. See Fig. 23. Position fan wheel in center of the fan housing and tighten locking bolts. Clearance between wheel and housing should be the same on both sides. Fan Belts -- Motor mounting plate and motor s...

39 START--UP CHECKLIST (SPLIT SYSTEMS WITH 40RU UNITS) I. PRELIMINARY INFORMATION OUTDOOR: MODEL NO. INDOOR: MODEL NO. SERIAL NO. SERIAL NO. ADDITIONAL ACCESSORIES II. PRE--START--UP OUTDOOR UNIT IS THERE ANY SHIPPING DAMAGE? (Y/N)IF SO, WHERE: WILL THIS DAMAGE PREVENT UNIT START--UP? (Y/N)CHECK POW...

40 CHECK VOLTAGE IMBALANCE LINE-TO-LINE VOLTS: AB V AC V BC V (AB + AC + BC)/3 = AVERAGE VOLTAGE = V MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = V VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM! CALL LOCAL POWER COMPANY FOR ASS...

5 Table 1C — 40RUQ Physical Data, English — Heat Pump Units UNIT 40RUQ* 25 NOMINAL CAPACITY (Tons) 20 OPERATING WEIGHT (lb) Base Unit with TXV 720 Plenum 140 FANS Qty...Diam. (in.) 2...15 Nominal Airflow (cfm) 8000 Airflow Range (cfm) 6000 --- 10000 Nominal Motor Hp (Standard Motor) 208/230 --- 3 --...

6 Table 1D — 40RUA Physical Data, SI — Heat Pump Units UNIT 40RUQ* 25 NOMINAL CAPACITY (kW) 70 OPERATING WEIGHT (kg) Base Unit with TXV 326 Plenum 44 FANS Qty...Diam. (mm) 2...381 Nominal Airflow (L/s) 3775 Airflow Range (L/s) 2831 --- 4719 Nominal Motor kW (Standard Motor) 208/230 --- 3 --- 60 and ...

7 Table 1E — 40RUS Physical Data, English — Chilled Water Units UNIT 40RUS* 25 28 30 NOMINAL CAPACITY (Tons) 20 25 30 OPERATING WEIGHT (lb) Base Unit 683 1035 1042 Plenum 225 325 325 FANS Qty...Diam. (in.) 2...15 2...18 2...18 Nominal Airflow (cfm) 8000 10000 12000 Airflow Range (cfm) 6000 – 10000 7...

8 Table 1F — 40RUS Physical Data, SI — Chilled Water Units UNIT 40RUS* 25 28 30 NOMINAL CAPACITY (kW) 70 87 105 OPERATING WEIGHT (kg) Base Unit 310 469 473 Plenum 102 148 148 FANS Qty...Diam. (mm) 2...381 2...457 2...457 Nominal Airflow (L/s) 3775 4719 5663 Airflow Range (L/s) 2831 – 4719 3539 – 589...

10 6. 40RUS may require alternate or additional field favricated poping access holes UNIT 40RUA*2840RUA*30 40RUS*2840RUS*30 UNIT WEIGHT lb (kg) 1050 (477)1062 (482)1035 (469)1042 (473) LEGEND TXV — Thermostatic Expansion Valve NOTES:1. Dimensions in [ ] are in millimeters. 2. Direction of airflow. 3...

12 Typical positioning and alternate return air locations are shown in Fig. 6. Alternate return air locations can be used by moving the unit panel from the alternate return air location to the standard return air location. Refer to overhead suspension accessory drawing (Fig. 7) for preferred suspens...

14 LEGEND: TXV – Thermostatic Expansion ValveNOTE: Component location arrangemetshown for field installation of sight glasses, solenoid valves, filter driers, and TXV sensing bulbs.The TXVs and equilizer lines are factory installed. UPPER SPLIT AIRFLOW LOWER SPLIT AIRFLOW 15 DIAMS MIN 10 DIAMS 8 DIA...

15 Table 2 – Factory--Installed Nozzle and Distributor Data UNIT COIL TYPE STD TXV Qty...Part No. DISTRIBUTOR Qty...Part No. FEEDER TUBES PER DISTRIBUTOR { Qty...Size (in.) NOZZLE Qty...Part No. 40RUA*25 4 Row 2...BBIZE --- 8 --- GA 2...D196 --- 18 --- 3 / 16 18... 3 / 16 2...G6 40RUA*28 4 Row 2...B...

18 Condensate Drain -- Install a trapped condensate drain line to unit connection as shown in Fig. 13. The unit drain connection is a PVC stub. See Fig. 14. Some areas may require an adapter to connect to either galvanized steel or copper pipe. For these applications, install a field--supplied threa...

19 Power Supply and Wiring -- Check the unit data plate to ensure that available power supply matches electrical characteristics of the unit. Provide a disconnect switch with an integrated lock--out feature of size required to provide adequate fan motor starting current. See Tables 4--6 for unit ele...

20 Table 4 – Electrical Data, Standard Motors UNIT V --- PH --- Hz { VOLTAGE LIMITS FAN MOTOR POWER SUPPLY Hp (kW) FLA Minimum Circuit Amps MOCP 40RUA*25 40RUQ*25 40RUS*25 208/230 --- 3 --- 60 187 --- 253 5.0 (3.73) 14.7/13.6 18.4/17.0 30/25 460 --- 3 --- 60 414 --- 506 5.0 (3.73) 6.8 8.5 15 575 ---...

21 C10695 Fig. 18 -- Unit Wiring Table 6 – Fan Contactor Coil Data UNIT 40RU* VOLTAGE (vac) MAXIMUM HOLDING VA 25, 28, 30 24 10 Connecting Ductwork -- Refer to the Carrier System Design Manual for the recommended design and layout of ductwork. Fig. 19 shows recommended duct connection to units with ...

22 C10696 Fig. 19 -- Typical Fan Discharge Connections for Multiple Fan Units C10697 Fig. 20 -- Duct Flange Installation 40RU

23 START--UP Before starting unit, check the following and correct as necessary: S Is unit solidly supported? S Is fan adjusted for speed and pulley alignment? S Are pulleys, motor, and bearings securely mounted? S Are there any loose parts that will rattle or vibrate? S Is condensate drain pan pitc...

24 Fan Motor Lubrication -- Fan motor supplied with unit is permanently lubricated and requires no further lubrication. Fan Shaft Bearings -- Size 25--30 units have pillow--block bearings (Fig. 23) that must be lubricated with suitable bearing grease approximately every 3 months. See Table 7 for sui...

33 Table 10B -- 40RU Standard Fan Performance Data — 0--600 kPa External Static Pressure — SI UNIT AIRFLOW (L/s) EXTERNAL STATIC PRESSURE (kPa) 0 50 100 150 200 250 300 r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW 40RUA*25 40RUQ*25 40RUS*25 2830 8.86 0.94 9.48 1.04 10.65 1.26 11.84 1.53 13.01 1....

36 Legend and Notes for Tables 10A and 10C LEGEND Bhp --- Brake Horsepower Input to Fan ESP --- External Static Pressure NOTES:1. Maximum allowable fan speed for size 25 units is 1200 rpm . Maximum allowable fan speed for size 28 and 30 units is 1100 rpm. 2. Fan performance is based on deductions fo...

39 START--UP CHECKLIST (SPLIT SYSTEMS WITH 40RU UNITS) I. PRELIMINARY INFORMATION OUTDOOR: MODEL NO. INDOOR: MODEL NO. SERIAL NO. SERIAL NO. ADDITIONAL ACCESSORIES II. PRE--START--UP OUTDOOR UNIT IS THERE ANY SHIPPING DAMAGE? (Y/N)IF SO, WHERE: WILL THIS DAMAGE PREVENT UNIT START--UP? (Y/N)CHECK POW...

40 CHECK VOLTAGE IMBALANCE LINE-TO-LINE VOLTS: AB V AC V BC V (AB + AC + BC)/3 = AVERAGE VOLTAGE = V MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = V VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM! CALL LOCAL POWER COMPANY FOR ASS...