Carrier 30XW150-400 - Manuals
Carrier 30XW150-400 – Manual in PDF format online.
Manuals:
Manual Carrier 30XW150-400
Summary
3 GENERAL This publication contains controls, operation, start-up, ser- vice and troubleshooting information for the 30XW150-400 water-cooled liquid chillers with electronic controls. The 30XW chillers are equipped with Comfort Link™ controls and electronic expansion valves. The AquaForce ® 30XW chi...
5 User interface Group display x 8 Main menu Status GENUNIT CIRCA_AN CIRCA_D CIRCB_AN CIRCB_D CIRCC_D CIRCC_AN STATEGEN RECLAIM MODES STRTHOUR FANHOURS FREECOOL QCK_TST1 QCK_TST2 SERV_TST Setpoint Schedule OCC1PO1S OCC2PO2S Service FACTORY FACTORY2 SERVICE1 CP_UNABL UPDTHOUR UPDHRFAN MAINTCFG Maint ...
7 Setting the Time and Date — The Comfort Link™ control has a time and date function. This can be useful for diagnostics to determine when alarms occur. The control is factory config- ured for the proper date and is set for the Eastern Time Zone. The date and time zone must be checked and corrected ...
8 This indicates an initialization period while the Navigator™ display initiates communication with the Main Base Board. Once communication is established, the default rotating dis- play will be shown. If communication is not established, the Navigator module will display: Communication Failure If t...
9 Table 2 — Comfort Link™ Navigator™ Display Menu Structure CONTROLS General — The 30XW water-cooled liquid chillers contain the Comfort Link™ electronic control system that controls and monitors all operations of the chiller. The control system is composed of several components as listed in the fol...
10 Table 3 — Main Base Board Inputs and Outputs LEGEND Compressor Protection Module (CPM) — T here is one CPM per compressor. See Fig. 9. The device controls the compressor contactors, oil solenoid, and loading/unloading the solenoid. The CPM also monitors the compressor motor tem- perature, high pr...
11 Table 4 — DIP Switch 1 (S1) Inputs The CPM board DIP switch S2 setting determines the must trip amps (MTA) setting. See Appendix D for DIP switch set- tings. The MTA setting which is calculated using the settings S2 must match the MTA setting in the software or an MTA alarm will be generated. See...
12 Table 5 — Compressor Protection Module Inputs and Outputs* *“X” denotes the circuit, A or B. †See Appendix D for MTA settings. DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLAY MODULE POINT NAME CONNECTION POINT Pin Notation Power (24 vac supply) — — — CPM-X-J1 11 24 vac 12 Ground Local Equipment Network...
15 MLV/Condenser Board — One auxiliary board is op- tionally installed in each unit. See Fig. 11. The auxiliary board contains an analog output for head pressure control and dis- crete outputs for minimum load control. The auxiliary board responds to commands from the MBB and sends the MBB the resul...
16 Enable-Off-Remote Contact Switch (SW1) — This switch is installed in all units and provides the owner and service person with a local means of enabling or disabling the machine. It is a 3-position switch and it is used to control the chiller. When switched to the Enable position, the chiller will...
17 Table 9 — Energy Management Module (EMM) Inputs and Outputs * A field-supplied 1/2 watt 250 ohm resistor is required across terminals TB6-1,2 (CH6) and/or TB6-3, 4 (CH5). Local Equipment Network — Information is trans- mitted between modules via a 3-wire communication bus or LEN (Local Equipment ...
18 Carrier Comfort Network ® (CCN) Interface — All 30XW units can be connected to a CCN system, if desired. The communication bus wiring is a shielded, 3-conductor cable with drain wire and is field supplied and installed. The system elements are connected to the communication bus in a daisy chain a...
19 Table 12 — Touch Pilot Controller Identification Configuration Table Table 13 — Touch Pilot™ User Configuration (USERCONF) Table BACKLIGHT ALWAYS ON? — This configuration is used to keep the backlight on continuously or to turn it off after 60 seconds with no activity.Allowable Entries: No/Yes (N...
20 LIMITED ACCESS PANEL — This configuration is used to specify the limited access password.Allowable Entries: 0 through 9999Default Value: 2222 ACTIVE LANGUAGE — This configuration is used to spec- ify the display’s active language. All translatable text will be displayed in this language.Allowable...
21 Table 14 summarizes the unit control type and stop or go status with regard to the following parameters:• Operating type: this is selected by using the start/stop button on the front of the user interface. • Remote start/stop contacts: these contacts are used when the unit is in remote operating ...
22 Table 15 — Configuring the Schedule with Touch Pilot Display Holiday Schedule — For the Touch Pilot display, the control allows up to 16 holiday periods. All holidays are entered with numerical values. To configure, first change the month ( Holi- day Start Month ), then the day ( Holiday Start Da...
23 commands, except the Emergency Stop Command will be ignored. The Run Status variable will indicate the current sta- tus of the machine (OFF, RUNNING, DELAY, or READY), depending on the position of the Remote/Off/Enable Switch closure. The Chiller Occupied? variable will change to YES. The Control...
24 Time Schedule — With Time Schedule Operating Type con- trol, the machine operates under a local schedule programmed by the user as long as the Enable/Off/Remote Contact switch is in the Enable or Remote Contact position (external contacts closed). To operate under this Operating Type Control ( OP...
25 CCN Control — With CCN Operating Type control, the ma- chine operates under CCN control as long as the Enable/Off/ Remote Contact Switch is in the Enable or Remote Contact position (external contacts closed.) To operate under this Operating Control, OPER must be set to CCN CONTROL. An external CC...
26 Table 22 — Cooling Set Point Selection Touch Pilot™ Parameters Table 23 — Cooling Set Point Selection Navigator™ Parameters Set Point 1 — When Set Point Select ( Setpoint Select , SP.SE ) is configured to 1 ( Setpoint 1 ), the unit’s active set point is based on Cooling Set Point 1 ( Cooling Setp...
27 To configure this option while using a Navigator display: Dual Switch — When Set Point Select ( Setpoint Select , SP.SE ) is configured to 4 (Dual Setp Sw), the unit’s active set point is based on Cooling Set Point 1 ( Cooling Setpoint 1 , CSP.1 ) when the Dual Set Point switch contact is open an...
28 Cooler Pump Control — It is required for all chillers that the cooler pump control be utilized unless the chilled water pump runs continuously or the chilled water system contains a suitable concentration of antifreeze solution. When the Cooler Pumps Sequence is configured, the cooler pump output...
29 Machine Start Delay — An option to delay the start of the machine is also available. This parameter is useful in keep- ing multiple machines from starting at the same time in case of a power failure. The parameter has a factory default of 1 minute. This parameter also has a role in the timing for...
30 between the master and the slave remains less than the Lead/ Lag Balance Delta, the chiller designated as the lead will remain the lead chiller. The Lead/Lag changeover between the master and the slave chiller due to hour balance will occur dur- ing chiller operating odd days, such as day 1, day ...
35 Table 31 — Dual Slave Chiller Control Parameters for Series Applications with Navigator Display DUAL CHILLER PUMP CONTROL FOR SERIES CHILLER APPLICATIONS — Pump control for series chill- er applications is controlled by the master chiller only. The control of the slave chiller is directed through...
36 To configure this option with the Touch Pilot™ display: To configure this option with the Navigator™ display: In the example in Fig. 21 using Return Water Temperature Reset, the chilled water temperature will be reset by 5° F (2.8° C) when the Fluid Temperature Difference is 2° F (1.1° C) and 0° ...
37 40 42 44 46 4 8 50 52 54 56 100 90 8 0 70 60 50 40 3 0 20 10 0 % Load Fluid T emperature (de g F) EWT LWT De s ign Ri s e (typic a l) Fig. 20 — Return Water Temperature Control Load Profile a30-4478 Load % Fluid T emperature (de g F) EWT LWT 40 42 44 46 4 8 50 52 54 56 100 90 8 0 70 60 50 40 3 0 ...
38 0 1 2 3 4 5 6 0 Enterin g -Leavin g Water Temperature (de g F) De g ree s Re s et (de g F) Cooling Re s et Deg. V a l u e, DGRC Delt a T No Re s et Temp, CRT1 Delt a T F u ll Re s et Temp, CRT2 2 4 6 8 10 Fig. 21 — Return Water Reset a30-4479 0 1 2 3 4 5 6 7 60 65 70 75 8 0 S pace Temperature (de...
39 Demand Limit — Demand limit is a feature that allows the unit capacity to be limited during periods of peak energy usage. This allows the owner to keep energy costs down. There are three types of demand limiting that can be configured. The first type is through 2-step switch control, which will r...
41 To configure this option with the Navigator display: In the following example, a 4 mA signal is Demand Limit for compressor current is 2000 amps and a 20 mA Demand Limit signal corresponds with a compressor current of 0 amps. The 4 to 20 mA signal is connected to TB6-1 and TB6-2. The demand limit...
42 Set this variable to 2 for stand-alone units that are not con- nected to a CCN. With this configuration, daylight saving time and holiday determination will be done without broadcasting through the bus. This variable can only be changed when using the Touch Pilot display, ComfortVIEW™ software, o...
43 RE-ALARM TIME — This variable specifies the amount of time that will be allowed to elapse between re-alarms. A re- alarm occurs when the conditions that caused the initial alarm continue to persist for the number of minutes specified in this decision. Re-alarming will continue to occur at the spe...
44 Override #2: Circuit A Low Saturated Suction Temperature in Cooling Override #3: Circuit B Low Saturated Suction Temperature in CoolingThese overrides attempt to avoid the low suction temperature alarms and are active only when the compressor is running beyond the fully unloaded level. The slide ...
46 Table 34 — 30XW Compressor Nominal Capacity Override #59: Circuit A Low Oil Level Override #60: Circuit B Low Oil Level — This override is only effective when the circuit is not running. The override will prevent the circuit from starting up with a low oil level. If this override occurs three tim...
47 6. Fill the chiller fluid circuit with clean water (with recom- mended inhibitor added) or other non-corrosive fluid to be cooled. Bleed all air out of high points of system. If unit is exposed to temperatures below 32 F (0° C), suffi- cient inhibited propylene glycol or other suitable corro- sio...
48 process applications. Refer to application information in Prod- uct Data literature for details.FLOW RATE REQUIREMENTS — Standard chillers should be applied with nominal flow rates within those listed in the Evaporator and Condenser Flow Rates table. Higher or lower flow rates are permissible to ...
49 Fig. 28 — 30XW325-400 Evaporator Marine Waterbox 0 500 1000 1500 2000 2500 3000 (0) (31.5) (63.1) (94.6) (126.2) (157.7) (189.3) 3 2 1 pass pass pass gpm (L/s) Evaporator Flow Rate 0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 ft wg (0) (14.9) (29.8) (44.8) (59.7) (74.6) (89.5) (104.4) (119...
51 Fig. 32 — 30XW150-200 Condenser Marine Waterbox A30-4835 NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over theentire range of condenser water flow rates represented. 0 500 1000 1500 2000 gpm (0) (31.5) (63.1) (94.6) (126.2...
54 OPERATION Sequence of Operation — With a command to start the chiller, the cooler and condenser pumps will start. After verifying water flow, the control will monitor the entering and leaving water temperatures. If the need for mechanical cooling is determined, the control decides which circuit a...
56 If this condition is encountered, see Possible Causes for Alarms 56 and 57 on page 75.HIGH DGT CIRCUIT A HIGH DGT CIRCUIT B — The capacity of the affected circuit may be increased to reduce circuit discharge gas temperature.HIGH PRES OVERRIDE CIR A HIGH PRES OVERRIDE CIR B — This mode is checked ...
57 HP S B DGTA HP S A DGTB EPTB ( 3 50, 400 ONLY) ECTB ( 3 50, 400 ONLY) EPTA (175, 200, 3 50, 400 ONLY) ECTA (175, 200, 3 50, 400 ONLY) A30-4838 LEGEND *Not visible from angle shown. DGT — Discharge Gas Thermistor DPT — Discharge Pressure Transducer ECT — Economizer Gas Thermistor EPT — Economizer ...
59 Table 39B — 5K Thermistor Temperature (°C) vs Resistance SERVICE Economizer Assembly — Each circuit on 30XW175,200,350,400 units has an economizer assembly. The 30XW150,325 units do not have an economizer and have one main electronic expansion valve. The 30XW150,325 units are controlled the same ...
60 The EXV control logic has several overrides, which are also used to control the position of the EXV.• Approach between SST and LWT • Maximum Operating Pressure (MOP)Approach — If the approach (pinch), which is the difference between leaving fluid temperature and saturated suction tem- perature, i...
62 Table 40 — EXV Modes and Submodes Table 41 — Color Indicators when Moisture is Present in Refrigerant Liquid Line Service Valve — This valve is located immediately ahead of filter drier, and has a 1 / 4 -in. access connection for field charging. In combination with compressor discharge service va...
63 Compressor Assembly — The 30XW units utilize screw compressors with a modulating slide valve which varies capacity from 15% to 100% of compressor capacity for each circuit. See Fig. 45 for a view of a typical 06T compressor. The slide valve position is varied by opening and closing the 2 solenoid...
64 Oil Charge — When additional oil or a complete charge is required it must meet the following specifications:• Manufacturer . . . . . . . . . . . . . . . . . . . . . Emkarate RL220XL • Oil Type . . . . . . . . . . . . . . . . . . . Inhibited polyolester-based synthetic compressor lubricant for use...
65 LOW FLUID TEMPERATURE — Main Base Board is pro- grammed to shut chiller down if leaving fluid temperature drops below 34 F (1.1 C) for cooler fluid type water or below Brine Freeze Setpoint ( Brine Freeze Setpoint , LOSP ) for cooler fluid type brine. The unit will shut down without a pumpout. Wh...
66 INSPECTING/CLEANING HEAT EXCHANGERS — In- spect and clean cooler tubes at the end of the first operating season. Because these tubes have internal ridges, a rotary-type tube cleaning system is necessary to fully clean the tubes. Tube condition in the cooler will determine the scheduled frequency ...
67 Refrigerant Circuit LEAK TESTING — Units are shipped with complete operat- ing charge of refrigerant R-134a or nitrogen (see Physical Data tables supplied in the 30XW installation instructions) and should be under sufficient pressure to conduct a leak test. If there is no pressure in the system, ...
68 Table 48 — Troubleshooting LEGEND Alarms and Alerts — The integral control system con- stantly monitors the unit and generates warnings when abnor- mal or fault conditions occur. Alarms may cause either a circuit (Alert) or the whole machine (Alarm) to shut down. Alarms and Alerts are assigned co...
69 Table 49 — Alarm Codes LEGEND PREFIX CODE SUFFIX CODE ALARM NUMBER ALARM DESCRIPTION REASON FOR ALARM ACTION TAKEN BY CONTROL RESET TYPE PROBABLE CAUSE th 01 1 Cooler Entering FluidThermistor Temperature measured by the controller is outside of the range of –40 F to 245 F Unit be shut down or not...
74 Alarm 10 — Master/Slave Common Fluid Thermistor (th.11) Criteria for Trip — This alarm criterion is tested whether the unit is ON or OFF. The alarm will be tripped if the unit is configured as a master or a slave ( Master/Slave Select, MSSL ), leaving temperature control is selected ( Entering Fl...
75 Criteria for Trip — The criteria are tested whether the circuit is ON or OFF. The alarm is generated if one of the following criteria is met: 1. If the voltage as sensed by the MBB is 0 vdc, which corresponds to the Navigator™ display of –7 psi (–48.3 kPa). 2. The circuit is ON in cooling mode an...
80 Repeated Low Suction Temperature ProtectionAlarm 108 — Circuit A (P.40) Alarm 109 — Circuit B (P.41) Criteria for Trip — The criterion is tested when the circuit is ON. If the circuit operates and if more than 8 successive circuit capacity decreases (stop the compressor) have occurred because of ...
81 generated if the one of the following configuration errors is detected by the control. The “nn” refers to the error code listed in Table 52. Table 52 — Service Maintenance Alert Codes Action to be Taken — None. Reset Method — Manual, after the service has been completed. Possible Causes — If the ...
83 Possible Causes — If this condition is encountered, check the following items: • electrical noise • faulty CPM boardCompressor UL 1998 Current Measure Dual Channel MismatchAlarm 132-19 — Circuit A (A1.19) Alarm 133-19 — Circuit B (B1.19) Criteria for Trip — The alarm criterion is checked when the...
84 Table 53 — Testing Circuit A Oil Solenoid LEGEND FOR FIG. 53 MODE (Red LED) SUB-MODE KEYPAD ENTRY ITEM DISPLAY EXPANSION VALUE DESCRIPTION (Units) COMMENT SERVICE TEST Service Test Mode TEST Manual Sequence QUIC Q.REQ PASS WORD Password may be required 0111 Each will lock in the next digit. If 01...
85 Fig. 53 — 30XW Low Voltage Control Wiring Schematic A30-4848
86 APPENDIX A — TOUCH PILOT DISPLAY TABLES The Touch Pilot™ display tables are formatted in alphabetical order based on the point name description. The line number corresponds to the line number from the top the Touch Pilot screen. A cross reference to the CCN tables in Appendix C is provided. Pleas...
87 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) LEGEND TOUCH PILOT DESCRIPTION TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME Ball Valve Closing Out Circuit A ISO_CL_A MAIN MENU\Status\CIRCA_D 22 RO Status Display Tables\CIRCA_D Circuit B ISO_CL_B MAIN MENU\Status\CIRCB_D...
105 APPENDIX B — NAVIGATOR™ DISPLAY TABLES MODE — RUN STATUS *As data in all of these categories can exceed 9999 the following display strategy is used:From 0-9999 display as 4 digits.From 9999-99999 display xx.xKFrom 99900-999999 display as xxxK. ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN ...
106 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — RUN STATUS *As data in all of these categories can exceed 9999 the following display strategy is used: From 0-9999 display as 4 digits.From 9999-99999 display xx.xKFrom 99900-999999 display as xxxK. ITEM EXPANSION UNITS RANGE COMMENT WRITE STA...
107 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — SERVICE TEST ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. TEST MANUAL TEST MODE Remote-Off-Enable Switch must be set to OFF Position Remote-Off-Enable Switch must be set to ENABLE Position N/A T.REQ Manual Seque...
108 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — TEMPERATURE ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. UNIT UNIT TEMPERATURES CEWT Cooler Entering Fluid XXX.X(deg F/deg C) –40-245 F(–40-118 C) STATEGEN COOL_EWT CLWT Cooler Leaving Fluid XXX.X(deg F/deg C) –...
109 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — SET POINTS ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. COOL COOLING SETPOINTS CSP.1 Cooling Setpoint 1 XXXX.X(deg F/deg C) –20-70 F(–29-21 C),Default = 44.0 forcible SETPOINT csp1 25, 41, 55 CSP.2 Cooing Setpoi...
110 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — PRESSURE MODE — INPUTS ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. PRC.A CIRCUIT A PRESSURES DP.A Discharge Pressure Cir A XXX.X(psig/kPa) CIRCA_AN DP_A 56 SP.A Suction Pressure Circ A XXX.X(psig/kPa) CIRCA_AN ...
111 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — OUTPUTS MODE — CONFIGURATION ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. CIR.A CIRCUIT A OUTPUTS CP.A Compressor A Relay OFF/ON CIRCA_D CP_A HT.A Oil Heater Circuit A OFF/ON OIL_HT_A SL1.A Slide Valve 1 Cir A O...
114 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — TIMECLOCK *Password protected. ITEM EXPANSION UNITS RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. TIME TIME OF DAY HH.MM Hour and Minute XX.XX 00.00-23.59 forcible* N/A HH.MM DATE DAY, DATE MNTH Month 1=January2=February3=March4=Apri...
117 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — OPERATING MODE *Up to six current operating modes will be displayed. NOTE: See Operating Modes star ting on page 54. MODE — ALARMS *Expanded display will be actual alarm description. †History of up to five past alarms will be displayed. **Hist...
118 APPENDIX C — CCN TABLES STATUS DISPLAY TABLES *Not supported. TABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUS CIRCA_AN CIRCUIT A ANALOG VALUESPercent Total Capacity 0 - 100 % CAPA_T Discharge Pressure nnn.n psi DP_A Suction Pressure nnn.n psi SP_A Economizer Pressure nnn.n psi ECON_P_A Oi...
124 APPENDIX C — CCN TABLES (cont) CONFIGURATION TABLES *Day of week where daylight savings time will occur in the morning (at 2:00 am). Daylight savings time occurs on Sunday (7) morning, 1 hour shallbe added when entering and 1 hour subtracted when leaving. †Date once selected (from 1) shall occur...
130 APPENDIX C — CCN TABLES (cont) SERVICE CONFIGURATION TABLES *Not supported.†0 = No economizer.NOTES: 1. Table used to disable compressors for maintenance purposes. The capacity control will consider that these compressors (once set to YES)are failed manually (no alarm will appear). 2. Enter unit...
133 APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES ACROSS-THE-LINE START — STANDARD CONDENSING ACROSS-THE-LINE START — HIGH CONDENSING/HEAT MACHINE LEGEND NOTE: Sizes 150-200 are Circuit A only. 30XW UNIT SIZE VOLTAGE (3 ph, 60Hz) CPM DIP SWITCHES CIRCUIT A CIRCUIT B MTA SETTING CIRCUIT A MTA SET...
136 APP E NDIX E — PIPING AND INS T R U MENT A T ION 30XW UNIT NON-ECONOMIZED PIPING A30-4850
139 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu ® DEVICE AND CSM CONTROLLER (cont) Fig. F — Schedule Type Example (Weekly) A30-4856 Fig. G — CCN Global Schedule Number A30-4857
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T Pg 140 11-09 Replaces: New Copyright 2009 Carrier Corporation INDEX 4-20 mA temperature reset 3...
CL-3 Record Software Versions (Press ENTER & ESCAPE simultaneously to obtain software versions) Record Configuration Information *Not supported. TOUCH PILOT™ DESRIPTION NAVIGATOR ITEM NAVIGATOR™ SUB-MODE ITEM EXPANSION Software Part Number APPL Run Status VERS CSA-SR- __ __ __ __ __ __ TOUCH P...
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