Page 2 - CONTENTS; Page
CONTENTS Page Start-up checklist .......................................................................................................................................................................... 3 Dimensions/clearances (standard unit) ...........................................................
Page 3 - Safety device setting:; NOTE: Please fill in this sheet during the installation
START-UP CHECK LIST Start-up date: Equipment sold by: Contract No.: Installed by: Contract No.: Site address: Start-up date: Equipment type and serial number: 30GH/GZ Electrical data: Supply voltage: Ph. V Ph. 2 V Ph. 3 V Nominal voltage: V % network voltage: Current draw: Ph. 1 A Ph. 2 A Ph. 3 A Co...
Page 4 - Dimensions and clearances (standard unit)
4 Dimensions and clearances (standard unit) 30GH/GZ A B C D E F G 009-013 1160 1220 1060 1200 1000 1000 1000 015-025 1720 1160 1112 1200 1000 1000 1000 030-035 2060 1370 1231 1200 1000 1000 1200 All dimensions are given in mm. Legend: Required service clearance Power supply Water inlet Water outlet ...
Page 6 - Dimensions and clearances (unit with optional Hydroflow kit)
6 30GH/GZ A B C D E F G 009-013 1160 1310 1781 1200 1000 1000 1000 015-025 1720 1246 1833 1200 1000 1000 1000 030-035 2150 1370 2052 1200 1000 1000 1200 All dimensions are given in mm. Dimensions and clearances (unit with optional Hydroflow kit) CAUTION: ONLY PRO-DIALOG UNITS CAN BE EQUIPPED WITH TH...
Page 10 - Bad; Good
10 Minimum evaporator water flow rates 30GH/GZ Min. flow rate, l/s 009 0.3 013 0.5 015 0.7 020 0.8 025 1.0 030 1.2 035 1.3 If the flow rate is lower, follow the recommendations below:a. It is possible to install several chillers of lower capacity inseries, each one supplying a part of the ∆ T. b. Th...
Page 11 - APPLICATION DATA (UNIT WITH OPTIONAL HYDRONIC KIT); Available static pressure; Available static pressure for a single pump
11 1 2 3 2 3 4 5 6 7 8 9 10 15 20 30 40 50 60 70 80 4 6 8 10 12 14 16 18 20 30 40 60 80 100 120 140 Qm 3 /h. Qm 3 /h. 160 200 180 160 140 120 100 80 60 40 20 0 20 18 16 14 12 10 8 6 4 2 0 kPa m WG I/s. 0,5 1 1,5 2,5 3,5 5 7 10 15 20 APPLICATION DATA (UNIT WITH OPTIONAL HYDRONIC KIT) Water flow rate ...
Page 12 - use correctly sized piping.; Water loop volume
12 ` • The water circulating pumps in the HYDROFLOWmodule are sized to cover the widest application range.For this reason it is essential to install a water flowcontroller in the hydraulic circuit to maintain the waterflow at the desired flow rate. With the pressure lossgenerated by the water flow c...
Page 13 - Follow all safety codes.; Preliminary checks; The surface must be horizontal, flat and intact.
13 INSTALLATION SAFETY CONSIDERATIONS Installation, start-up and servicing this equipment can behazardous due to system pressures, electrical components andequipment location (roofs, elevated structures, etc.). Only trained, qualified installers and service mechanics shouldinstall, start-up and serv...
Page 14 - Water connections; Note the water inlets and outlets of the heat exchangers.; Allowable load (Nm) for brazed plate heat exchangers; The illustration below shows a typical hydraulic circuit.; Typical hydraulic circuit diagram
14 Water connections Refer to the certified dimensional drawings for the sizes andpositions of all water inlet and outlet connections. The waterpipes must not transmit any radial or axial force to the heatexchangers or any vibration to the pipework or building. The water supply must be analysed and ...
Page 15 - C. It is recommended to protect the chilled water pipes that
15 Power supply The power supply must conform to the specification on thechiller nameplate. The supply voltage must be within the rangespecified in the electrical data table. For connections refer to the wiring diagrams. WARNING: Operation of the chiller with an improper supplyvoltage or with excess...
Page 16 - Set point adjustment; Confirm that there are no refrigerant leaks.; Checks before start-up at the optional hydronic kit; Please refer to the controls manual for the unit.; Electromechanical control
16 Design set point adjustment (three-step thermostat) Legend:A - Differential between stages B - Differential on one contact R, Y, B - Thermostat contact reference O - Open contact F - Closed contact Set point adjustment When the unit is ready for operation, insert a small screwdriverin the adjusti...
Page 17 - SERVICING REFRIGERATION COMPONENTS; Servicing must be done by a qualified refrigeration engineer.; General maintenance; Leaks must be repaired immediately; Recharging liquid refrigerant; After detection and repair the unit can be recharged.
17 SERVICING REFRIGERATION COMPONENTS Servicing must be done by a qualified refrigeration engineer. WARNING: Before doing any work on the machine ensure thatthe power is switched and locked off and that all isolators aretagged. If a refrigerant circuit is opened, it must be evacuated,and recharged, ...
Page 18 - Compressor motor protection
18 Discharge gas thermostat(30GH/GZ 015/035) - electromechanical version or unitswith low-temperature optionA sensor in each compressor discharge line opens to shut downthe compressor if the discharge gas temperature exceeds thepreset level. Cut out 146 ° C Cut in 113 ° C Crankcase heaterThe compres...
Page 19 - Heat exchangers; the insulating foam is intact and securely in place.; Cleaning in place; Soldering instructions; C under normal soldering conditions; Condenser coil; Clean the coil with the appropriate cleaning agents.; . This process can either be carried out with a
19 Heat exchangers Brazed plate heat exchanger (evaporator) Protection devices - freeze-up prevention thermostatThe evaporator is protected against freeze-up. The protection isprovided by a sensor installed in the unit in the PRO-DIALOGversion and by a thermostat in the electromechanical version. Ev...
Page 20 - Remove the grille with its support air duct assembly.; Fan motor protection
20 Filter-drierThe filter-drier keeps the circuit clean and free of moisture. Thesight glass indicates when it is necessary to change the cartridgein the filter-drier. A temperature difference between the inletand the outlet of the filter-drier indicates fouling of the drier. NOTE: The unit must run...
Page 22 - SYMPTOMS; Pump will not start; CAUSE; Flow controller open; REMEDY; Replace control component at fault; TROUBLESHOOTING CHART - HYDRAULIC KIT OPTION
22 SYMPTOMS Pump will not start Pump stops Pump runs continuously Noises in system Pressure loss CAUSE Isolator switch openFlow controller openCircuit breaker open Contactor stuck openPump connections loose Control components poorly connectedLow supply voltageThermal sensor trippedPump seized Flow c...