Braun NUVL603C - Manuals - manualsarea.com

Page 2 - Braun UVL Series; Sample Warranty/Registration Card; This information must; Warranty and Registration Instructions; warranty cards must be; Congratulations; Pump Code; cation Tag

The Braun Corporation NUVL603C 02-00025 11/12/2007 1-800-THE-LIFT BRAUNMOBILITY.COM ® MFG DATE SERIAL NUMBER ® DOT Private Use Lift MODEL# Max. Lifting Capacity - 750Lbs. 5,305,486 PATENT e5*72/245*95/54*0102*00 We at The Braun Corporation wish to express our fullest appreciation on your new purchas...

Page 3 - Contents

Page 1 Contents Troubleshooting and Maintenance Lift Terminology ............................................................ 2 Switch and Sensor Locations ..................................... 3 Certi fi cation Checklist .................................................. 4 Adjustments and Calibrati...

Page 4 - DOO; Lift Terminology; Lift Housing; Carriage

Page 2 W A R N I N G 818 23 Push T-h andl e in fully and ma nual ly m ove platform in and ou t to e ngage pla tform lock b efore dr ivin g vehi cle. Fa ilure to lock platfo rm ma y resu lt in unint end ed pla tform deploy ment. Unintended platform d eployment may result in se riou s bo dil y injury ...

Page 5 - Switch and Sensor Locations; DOOR

Page 3 Switch and Sensor Locations WAR NIN G 81 823 Pu sh T- han dle in fu lly a nd man uall y m ove pl atfo rm in an d out to en gag e plat form lock bef ore driv ing ve hicle. Fa ilure to lock pl atfo rm m ay result in unin tended plat form dep loyment . Uni nten ded plat form de ployment may resu...

Page 6 - Certification Checklist; fl

Page 4 Certiﬁcation Checklist The following operations and conditions must be functionally veri fi ed in order for the lift to be FMVSS 403/404 compliant. If an operation does not function as described or a condition is not met, follow the refer-enced procedures to correct the problem or contact a B...

Page 7 - Adjustments and Calibration

Page 5 Adjustment Procedures Lift Out Switch: The Lift Out Switch stops inward travel of the carriage/platform during Stow function (activated by the housing-mounted Lift Out Cam). Move cam in to increase inward travel. Move cam out to decrease inward travel. Full Out Switch: The Full Out Switch sto...

Page 8 - LCD Diagnostic Codes; nished, press button again to; diag Button; OBAR S 1; NUVL Control Board

Page 6 103 102103 103 103 103 103 103 103 103 103 103 103 102 243R 103 103 103 103 103 103 102 103 103 103 102 102 102 220 CHA 6C5 220 CHA 6C5 100 VHA 6C5 220 35A 5Q6 321 321 321 V104 V104 V104 C105 V104 V104 102 102 V104 V104 V104 V104 102 102 V104 106 E 330 SOMC1601 8.00M 8.00M MP916 0.010 Ω .5% R...

Page 9 - Floor Level and Inboard Locator Adjustments; Floor Level Switch Adjustment

Page 7 Floor Level and Inboard Locator Adjustments Achieving proper fl oor level positioning of the platform and inboard locator requires a com-bination of Floor Level switch adjustment and inboard locator adjustment. Both are factory set but must be inspected during installation procedures (will va...

Page 10 - Inboard Locator Adjustment; Position the lift platform below; eration system; CAUTION; only if necessary; Raise the lift platform fully (; ing the manual operation system; do not; inboard; Figure A

Page 8 Floor Level and Inboard Locator Adjustments Inboard Locator Adjustment O P E N C L O S E VALVE 2. Position the lift platform below stow level using the manual op- eration system . See Photo C. Lowering the platform will al-low access to the cam bolt securement nut. See Photo E. CAUTION Do not...

Page 11 - Raise the platform fully (; Tighten securely; Cam

Page 9 Inboard Locator Adjustment 3. Remove the 1/4 " lock nut se- curing the lifting arm cam bolt. See Photos D and E. Do not remove the bolt. Raise the platform fully ( fl oor level) using the manual op- eration system . Remove the cam securement bolt (lift inboard locator to re-lieve pressure...

Page 12 - Inboard Locator Linkage Rod Adjustment

Page 10 Inboard Locator Linkage Rod I Inboard Locator Linkage Rod Adjustment Do not adjust the inboard locator linkage rod un-less extra usable platform length is needed. See Photo H. If the an-gle of the inboard locator (when in Linkage rod adjustment affects angle of inboard locator (vertical posi...

Page 13 - SG - Synthetic Grease; Lubrication Diagram

Page 11 Speci fi ed (recommended) Available Braun Lubricant Type Lubricant Amount Part No. LO - Light Oil SG - Synthetic Grease Synthetic Grease Mobiltemp SHC32 12.5 oz. (Multipurpose) Tube Light Penetrating Oil LPS2, General Purpose 11 oz. (30 weight or equivalent) Penetrating Oil Aerosol Can Stain...

Page 14 - Maintenance and Lubrication Schedule; ed by an; WARNING; Cycles

Page 12 Maintenance and Lubrication Schedule Maintenance and lubrication procedures must be performed as speci fi ed by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. WARNING Proper maintenance is necessary to ensure safe, troublefree o...

Page 16 - Consecutive

Page 14 Maintenance and Lubrication Schedule Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamina-tion. Inspect the hydraulic system (cylinder, hoses, fi ttings, seals, etc.) for leaks if fl uid level is low. Inspect lifting arm bushings and pivot pins fo...

Page 17 - Troubleshooting Diagnosis Chart; FUNCTION; Do; If a problem occurs with your lift,

Page 15 Troubleshooting Diagnosis Chart 1.00 NO OPERATION 2.11 Hydraulic valve open 2.12 Pump mounted horizontal 2.13 No oil (low) 1.11 Low Battery 1.12 Bad ground 1.13 Poor plug connections 1.14 Blown fuse 1.15 Circuit Sentry 1.16 Circuit Breaker 1.17 Defective Interlock Check vehicle battery Check...

Page 20 - CONTACT REMOVAL; nger by

Page 18 CONTACT REMOVAL 1. Remove orange wedge using needle nose pliers or a hook shaped wire to pull wedge straight out. 2. To remove the contacts, gently pull wire backwards, while at the same time releasing the locking fi nger by moving it away from the contact with a screwdriver. 3. Hold the rea...

Page 21 - NOTES; This page intentionally left blank.

Page 22 - Lift Wiring Schematic - Main; K E Y

Page 20 Lift Wiring Schematic - Main CIRCUIT BREAKER BAT. AUX. DOOR OPEN SWITCH CARRIAGE / PLATFORM HARNESS #73930A 1234 ORBU RDBK BU NOT USED OR ABC A BC BK BK WH WH RD RD RDBK 12 12 RDBK BK RD BK BARRIER ACTUATOR MOTOR M BK BK WH WH RD RD NO NC C BAR DN BAR UP PWR BAR DN SW PWR BAR DN PWR O1 O2 N1...

Page 23 - Lift Wiring Schematic - Lift Accessories

Page 21 Unfold for: Lift W iring Schematic -Main NUVL PC BOARD #34564A 56 34 2 1 56 34 2 1 56 34 2 1 DOOR CUT OUT ADAPTER #31934A HAND PENDANT 25’ EXTENSION #73947N-2500 1 2 1 2 LIFT DEVICES 1 3 5 7 9 2 4 6 8 10 REMOTE ENTRY BAR UP LIFT OUT BAR DN LIFT IN #33574A TAILLIGHT MAGNETIC SWITCHES-FORD #33...

Page 24 - Hydraulic Parts List; Description

Page 22 Hydraulic Parts List Item Qty. Description Part # 1 1 Pump Assembly (M259 with Reservoir/ with Back-up pump) 87060 2 1 Motor, Pump - 12 Volt 14785-IS 3 1 Valve, “Down” (with Solenoid) 14901 4 1 Clamp, Reservoir - H-48 17069 5 1 Reservoir Replacement Kit (Includes Item #10) 88188K 6 1 O-Ring ...

Page 25 - Hydraulic Diagram

Page 23 Hydraulic Diagram 14 1 2 3 6 5 4 16 8 10 11 15 7 12 9 11 13 33 34 35 32 25 26 27 24 23 18 19 20 21 22 17 Arrow must face pump 28 31 30 29

Page 26 - Pump Module Parts List; Indicates items available for replacement part purposes; only; included with replacement pump

Page 24 Pump Module Parts List Item Qty. Description Part # 1 1 Pump Assembly, M259 87060 2 1 Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37° 10130 3 1 Hose Assembly, 1/4”- F. Swivel 7/16-20 JIC 37° 32785A-154 4 1 Fitting, 90° - 7/16-20 Male JIC 37° x 1/4” Male NPT 87569 5 1 Coupling, Hydraulic Quick ...

Page 27 - Pump Module Diagram

Page 25 Pump Module Diagram 33 5 4 29 30 20 18 10 17 51 53 53 55 35 56 55 56 52 50 2 42 3 32 34 49 35 1 15 13 16 14 6 8 7 8 18 19 27 40 39 38 38 43 47 54 41 44 37 31 24 24 24 21 32 26 25 9 12 11 RD BK TO DOWNSOLENOID TO PUMPGROUND LIFTSTOWEDSIGNAL(OUTPUT) VEHICLESECURESIGNAL(INPUT) TO CIRCUITSENTRY ...

Page 28 - Complete Lift Exploded View

Page 26 Unfold for: Pump Module Exploded V iew Complete Lift Exploded View 1 2 2 2 6 96 97 39 39 93 91 92 95 11 16 18 17 12 10 14 14 13 2 3 5 5 107 107 24 24 48 24 37 37 111 36 52 52 51 50 50 49 49 51 28 27 21 57 56 39 56 56 39 21 26 63 20 11 13 24 23 21 20 25 22 26 22 49 26 34 33 26 30 31 54 38 39 ...

Page 29 - Repair Parts List

Page 27 Repair Parts List 1 1 Housing Weldment 73101NW 2 4 Clamp, Lift Mounting 73733 3 4 Nut, 1/4 " NC Rivet 83020 4 1 Chain Release Assembly 73760A 5 5 Screw, 1/4-20 x 1, Serrated Hex 82760 6 1 Bracket, In-Out Cam, Inboard 73774 7 1 Bracket, In-Out Cam, Outboard 73775 8 1 Block, Carriage Stop ...

Page 30 - Lift Housing Detail Exploded View

Page 28 Lift Housing Detail Exploded View 1 2 2 2 6 96 97 39 39 93 91 92 95 11 16 18 17 12 10 14 14 13 2 3 5 5 107 107 7 103 39 39 60 39 127 99 99 99 100 101 8 9 75 98 4 9 15 94 39 104 105 39 106 110 38 38 38 38 38 38 13 129 109 39 39 39

Page 31 - Lift Carriage Detail Exploded View

Page 29 Lift Carriage Detail Exploded View 24 24 48 24 37 37 111 36 52 52 51 50 50 49 49 51 28 27 21 57 56 39 56 56 39 21 26 63 20 11 13 24 24 23 21 20 22 26 22 25 49 26 34 33 26 49 30 31 54 38 39 29 29 32 62 62 21 23 19 58 27 28 24 26 59 39 39 60 41 41 40 35 35 34 39 56 56 53 60 39 60 64 64 57 67 6...

Page 32 - Lift Platform Detail Exploded View

Page 30 Lift Platform Detail Exploded View 102 68 115 119 122 124 123 120 116 113 114 114 88 114 117 121 118 108 125 126 128 112 24 38 38 38 38 61 71 38 69 70 70 70 132 133 85 24 134 42 55 84 83 87 63 45 45 66 66 64 78 82 81 80 72 43 89 90 46 86 76 76 44 44 77 55 77 46 47 47 76 76 76 76 74 57 39 130...

Page 33 - WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS; rst retail purchaser by an independent, authorized dealer; WHAT BRAUN WILL DO TO CORRECT PROBLEMS

Page 31 Braun ® Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or 10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. Th...

Page 34 - HOW TO GET SERVICE; To obtain warranty service the owner must do all of the following:; WHAT IS NOT COVERED

Page 32 Braun ® Limited Warranty This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or any other expense incurred due to the loss of use of the product or other reason. Some states do not allow limitations on how long an implied warranty lasts, o...

Page 35 - EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY; re, explosions, overloading the product and; LEGAL REMEDIES; nal assembly of

Page 33 Braun ® Limited Warranty EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide rout...

Page 37 - Dealers Worldwide

Over 300 Braun Dealers Worldwide "Providing Access to the World" ® "Providing Access to the World" International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670 ®

Page 38 - Private Use Wheelchair Lifts; Series

Private Use Wheelchair Lifts All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. All illustrations, descriptions and sp...