Braun MILLENIUM 5- Manuals

Page 2 - Sample Warranty/Registration Card; This information must be provided when filing; Warranty and Registration Instructions; warranty cards must be processed to; Congratulations; Pump Code; Cylinder Code; Braun Millennium Series

NL917IB e5*72/245*95/54*0110*00 1-800-THE LIFT™ BRAUNLIFT.COM™ The Braun Corporation DOT Public Use Lift MODEL# Max. Lifting Capacity - 800 lbs. PATENT PENDING- 5,261,779-6,065,924-6,238,169-6,46 4,447-6,599,079-6,692,217-6,739,824 MFG DATE 56 14CG PUMP CODE CYLINDER 05-00025 SERIAL NUMBER 06/19/06 ...

Page 3 - Page; Contents

Page Contents Troubleshooting and Maintenance Lift Terminology ............................................................ 2 Switch and Sensor Locations ..................................... 3 Certification Checklist Diagnostic Procedures ......... 4 Platform Fold Pressure Adjustment .................

Page 4 - Outboard; Platform; Left; Lift Terminology

Page 2 NL917-05-003.ai UP DOWN 3281 9 FOLD UNF OLD 3282 0 ® Hand-Held Pendant Control Top Parallel Arms (2) Adjustable Quiet-Ride Stow Blocks (2) Main Cylinders (2) Vertical Arm Covers (4) Opposite Pump Side Vertical Arm Handrails (2) Outer Barrier Cylinder (not visible -underside of platform) Outer...

Page 5 - Switch and Sensor Locations

Page 3 Switch and Sensor Locations NL917-05-033.ai * Bridging Microswitch 31010FA Pressure Switch 31199 Threshold Strip Switch 31221A (Qty. 2) Outer Barrier Raised Magnetic Sensor 32645NA60 Outer Barrier Latched Magnetic Sensor 32645NA60 Outer Barrier Raised Magnet 31664 Outer Barrier Latched Magnet...

Page 6 - Certification Checklist Diagnostic Procedures

Page 4 The following operations and conditions must be functionally verified in order for the lift to be FMVSS 403/404 compliant. If an operation does not function as described or a condition is not met, follow the refer- enced procedures to correct the problem or contact a Braun Corporation Product...

Page 7 - DO NOT adjust this valve!; Position the platform at the floor level loading; Platform Fold Pressure Adjustment; Platform Fold; Secure adjustment; Outer Barrier

Page 5 DO NOT adjust this valve! (Located beside Solenoid Valves) . Lower the platform to the ground level loading position. 2. Remove the pump cover. 3. Turn the adjustment screw (shown below) counter clockwise until the outer barrier does not raise when the Up button is pressed. 4. Turn the adjust...

Page 8 - Platform Angle Adjustment; equals; Figure C; must; ZKHQSRVLWLRQHGDWÁRRUOHYHO; HQGRIWKHSODWIRUP; JURXQGÀUVWWR

Page 6 Platform Angle Adjustment Wedges Angle $ equals Angle % . % Figure C $ Approximately 1” Clearance Figure D Millennium “NL” Series Century “NCL” Series 9LVWD´19/µ6HULHV Inboard Outboard Inboard Outboard Wedges Toe must angle down slightly . Barrier must unfold fully . Adjusting the platform an...

Page 9 - VSHFLÀHGRQSUHYLRXVSDJH; Platform Stop Blocks; XVWPDNHIXOOFRQWDFW; Gap; QRWSHUPLWWHG; stop blocks; with; Right; When adjusting platform; ensure both; FORFNZLVH; raise

Page 7 Platform Angle Adjustment Screws Adjustment Screw Allen Head $ % Platform Angle Adjustment Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle. Adjust platform angle as VSHFLÀHGRQSUHYLRXVSDJH Platform Stop Blocks 0XVWPDNHIXOOFRQWDFW . Gap QR...

Page 10 - Platform Floor Level Adjustment; not

Page 8 Platform Floor Level Adjustment 'LDJQRVWLFV 'LDJQRVWLFFRGHV have been established in event WKHOLIWSODWIRUPÁRRUSRVLWLRQ does not set (the lift does not sound three “beeps” - see Step 5 above). The control board located inside the pump hous- 91 – The platform position is out of a prede- termine...

Page 11 - Bridging Microswitch Adjustment; RVLWLRQWKHSODWIRUPDWÁRRU; both; $GMXVWÁRRUOHYHOSRVLWLRQDV; Ensure

Page 9 H * Platform Stop Block Inboard Vertical Edge of Vertical Arm Bridging Microswitch Adjustment Screw Bridging Microswitch Adjustment %ULGJLQJ0LFURVZLWFK The bridging microswitch is located at the bottom of the right (front) vertical arm. See Photos A and B. An adjust-ment screw is built into t...

Page 12 - ROLG1RUPDO2SHUDWLRQDO&RGHV; moving that indicate the lift operation and platform position.; URXEOHVKRRWLQJ3URFHGXUHV; screen for 10 seconds.; LCD Lift Codes

Page 10 7REHWWHUXQGHUVWDQGWKH%UDXQ/&'7URXEOHVKRRWLQJGLVSOD\\RXPXVWÀUVWXQGHUVWDQGWKHQXPEHUVWKDWDSSHDURQWKHVFUHHQ7KHUHDUH)ODVKLQJ&RGHV6ROLG(UURU&RGHVDQG6ROLG1RUPDO2SHUDWLRQDO&RGHV )ODVKLQJ&RGHV About 10 seconds after an operation has stopped there are a set of scrolling ÁDVKLQJQXPE...

Page 14 - Maintenance and Lubrication; Lubrication Diagram; DE

Page 2 NL917-05-003.ai UP DOW N 3281 9 FOLD UNF OLD 3282 0 ® Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No. LO - Light Oil LG - Light Grease Light Grease Lubriplate 4 oz. (Multipurpose) Can Light Penetrating Oil LPS2, General Purpose oz. (30 weight or equivalent) Pe...

Page 15 - Maintenance and Lubrication Schedule; Maintenance and; The maintenance and lubrication procedures specified; inspection and lubrication procedures specified in; Clean; procedures. Specified lubricants are available from; All; often than specified.; Maintenance Indicator:; the Floor Level Set button on the back side of the pump; Discontinue lift use immediately; RNIN

Page 3 Maintenance and Lubrication Schedule Maintenance and lubrication procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. Proper maintenance is necessary to ensure safe, troublefree operation. I...

Page 16 - Perform all procedures listed in previous section also; Cycles

Page 4 Inspect lift for wear, damage or any abnormal condition Inspect lift for rattles Correct as needed. Correct as needed. Platform pivot pin bearings (2) Platform fold axles (2) Inner roll stop ( IB ) lever bearings (2) Inner roll stop ( IB ) lever slot (2) Rotating pivot slide arm pivot pins (2...

Page 17 - • Hydraulic hoses, fittings and connections for wear; do not mix; hydraulic fluids). Check fluid level with; platform; Repeat all; Consecutive; Fluid; IB

Page 5 Resecure, replace or correct as needed. Remove pump module cover and inspect: • Hydraulic hoses, fittings and connections for wear or leaks • Harness cables, wires, terminals and connections for securement or damage • Control board, circuit breaker, power switch and lights for securement or d...

Page 18 - NOTES

Page 16 NOTES This page intentionally left blank to provide a place for notes and references.

Page 19 - Lift Electrical Schematic; LIFT SHOWN IN STOWED POSITION; SWITCH BOX

Page 17 Lift Electrical Schematic BK(6) BK(4) GN(20) BU / WH(20) BU / WH(20) RD / WH(20) RD / WH(20) BU / BK(20) RD / BK(20) GN / WH(20) GN / WH(20) BU(20) GN(20) GN(20) GN(20) PK(20) OR(20) OR(20) GN(20) GN(20) GN(20) GN(20) GN(20) GN(14) BK(20) UP/FOLD SOLENOID IN-LINE FUSE RD (2) PUMP RD(14) CIRC...

Page 20 - Lift Wiring Diagram

Page 18 Unfold for: Lift Electrical Schematic Lift Wiring Diagram Platform Lights (Option) Circuit Sentry (Circuit Breaker) Bat. Aux. Lift Power Cable 205-0712-37 Pump Module Power Feed 26082A-4 Connects to Vehicle Battery (+) Positive Post Lead Wire 13362A GN(20) BK(20) BK(20) BK(20) BK(20) BK(20) ...

Page 21 - Hydraulic Schematic; Description

Page 19 Hydraulic Schematic Outer Barrier Cylinder Orifice Pump Side Cylinder BACKUP PUMP 2500 PSI Secondary Valve Folding Relief Valve Lifting Relief Valve Down Valve 1900 PSI PUMP Opposite Pump Cylinder M Orifice Bridging Valve 800PSI .50 GPM Roll Stop Fold Pressure Switch Fixed Displacement Pump ...

Page 22 - Hydraulics Parts List; Part Numbers of Items Dedicated per Lift Model; )URQWDQG5HDU3XPS0RGHOV; )URQWDQG5HDU3XPS0RGHOV; Hydraulic Fluid; When adding or changing; do

Page 20 Hydraulics Parts List Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500 P . 5DZPDWHULDOLWHPVRUGHUHGDQGSULFHGSHULQFKRUGHUVSHFLÀHGOHQJWK 16 Cartridge #26078 13 “Down and Bridge” Valve (complete) 14 Cartridge #24612 13 “Duel Relief” Valve (complete) 12 Coil #31122 Coil #31122 15 Ite...

Page 23 - Hydraulics Diagram; Pump Side Cylinder

Page 21 Hydraulics Diagram Pump Side Cylinder Opposite Pump Side Cylinder Hydraulic Pump Manual Backup Pump 27 1 2 33 20 18 21 27 3 3 26 25 25 23 30 29 22 29 4 5 19 28 29 12 11 24 15 Roll Stop Cylinder 31 6 32 28 17 7 36 10 8 9 34 35 FRONT PUMP FRONT PUMP REAR PUMP Hydraulic Repair For repair of ahy...

Page 24 - Pump Module Parts List; WRWKHIRXUKH[EROWVLWHPVDQGLIDEOXHQ\ORQSDWFKLVQRWSUHVHQWRQ; only; included with replacement pump

Page 22 Pump Module Parts List * $SSO\UHG7KUHDG/RFNHU/RFWLWH ® WRWKHIRXUKH[EROWVLWHPVDQGLIDEOXHQ\ORQSDWFKLVQRWSUHVHQWRQ WKHEROWVZKHQUHWURÀWWLQJDQ0SXPSDVVHPEO\/RFWLWH ® LVDYDLODEOHIURP7KH%UDXQ&RUSRUDWLRQXQGHUSDUW number 11522-1. t ,QGLFDWHVLWHPVDYDLODEOHIRUUHSODFHPHQWSDUWSXUSRVHV only . These ite...

Page 25 - Pump Module Diagram; Pump Mounting Bolts; to the three pump mounting bolts (items

Page 23 Pump Module Diagram Pump Mounting Bolts $SSO\UHG7KUHDG/RFNHU/RFNWLWH ® to the three pump mounting bolts (items DQGLIDEOXHQ\ORQSDWFKLVQRWSUHVHQWRQWKHEROWVZKHQUHWURÀWWLQJDQ M268 pump assembly. Loctite ® is DYDLODEOHIURP7KH%UDXQ&RUSRUDWLRQ under part number 11522-1. 45 38 44 43 42 41 40 3 3...

Page 26 - 2” Floor-to-Ground Lift Repair Parts List; Part Numbers of Items Identical on All Lift Models

Page 24 42” Floor-to-Ground Lift Repair Parts List %DVH:HOGPHQW 51: )1: 51: )1: &RYHU3XPS3LHFH%DFN%RWWRP 5137 )137 5137 )137 &RYHU3XPS3LHFH7RS)URQW$VV\ 5137 )137 5137 )137 4 1 Platform Weldment 917-03050NW 917-03050NW 917-03350NW 917-03350NW 2XWHU%DUULHU 5< )< 5< 5< ,QQHU5ROOVWRS...

Page 29 - 8” Floor-to-Ground Lift Repair Parts List

Page 27 48” Floor-to-Ground Lift Repair Parts List Part Numbers of Items Identical on All Lift Models 1 1 Base Weldment 985R5148NW30 985F5148NW30 985R5148NW33 985F5148NW33 985R5148NW34 985F5148NW34 2 1 Cover, Pump, 2-Piece, Back-Bottom 915-0513RNPT 915-0513FNPT 915-0513RNPT 915-0513FNPT 915-0513RNPT...

Page 31 - Dealers Worldwide

Over 300 Braun Dealers Worldwide "Providing Access to the World" ® "Providing Access to the World" International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670 ®

Page 32 - Millennium; Braun Corporation Product Support Department. Call 1-800-THE LIFT; Return Authorization Procedure; Series

HZg^Zh HZg^Zh Millennium CA CA Public UseWheelchair Lifts Patent #5,261,779 Patent #6,065,924 Patent #6,238,169 Patent #5,261,779 Patent #6,065,924 Patent #6,238,169 Patent #6,464,447 Patent #6,599,079 Patent #6,692,217 Patent #6,464,447 Patent #6,599,079 Patent #6,692,217 Patent #6,739,824 Patents ...