Page 2 - ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICE HANDLING; Perform work at an electrically grounded work station.; SAFETY INFORMATION
2 1. Parts that have special safety characteristics are identified by the symbol on schematics orby special notes on the parts list. Use only replacement parts that have critical characteristics recom-mended by the manufacturer. 2. Make leakage current or resistance measurements to determine that ex...
Page 3 - Product Description; System Feature Comparison; HOME ENTERTA INMENT SYSTE MS; Differentiating Feat ures :; The Console has the same features as the Lifestyle; VideoWave; The console has the same features as the Lifestyle
3 Product Description The AV35 and AV20 based systems use variants of the console built using the same mechanicalenclosure, but with distinct cosmetic differences. Internal PC board assemblies have different hard-ware features populated. System Feature Comparison LIFESTYLE ® V35/V25 LIFESTYLE ® T20/...
Page 4 - Part List Notes; is required before ordering.
4 Part List Notes 1. This part is not normally available from customer service. Approval from the Field Service Manager is required before ordering. 2. The individual parts located on the PCB are listed in the part list. 3. This part is critical for safety purposes. Failure to use a substitute repla...
Page 5 - Packaging Part List
5 Syst em Level Material Number Descript ion QTY Note - CONSOLE KIT,US,AV-20 (T 10-T20) 1 4 - CONSOLE KIT,US,AV-35 (V25-V35) 1 4 297330-619S BASSBOX ASSY, BLAC K, DUAL, WW IP, SERV 1 297330-629S BASSBOX ASSY, W HITE, D UAL, W W IP, SERV 297330-613S BASSBOX ASSY, BLAC K, 230V, WW IP, SERV 297330-623S...
Page 6 - Console Variants
6 AV35 Co nso le No t W Wi P C omp li ant – So ld wi th Li festyle ® V25/ 35 h ome enter tain ment systems pr io r to 02/ 15/2011 Co un tri es Supp or ted Seri al Nu mber – Fi rst 6 D ig i ts Ser vice Co nso le Unit ed Stat es , C anad a 051115 330769-110S Euro pe 051526 330769-210S J apan 051527 33...
Page 8 - LIT KIT; SH EET SLIP COM PONENT AUDIO; Refer to the manuals below for system packaged part list.
8 Packaging Part List LIT KIT Material Number Description QT Y Note - SH EET SLIP COM PONENT AUDIO 1 - BAG,POLY,14.38x9.87x2 mi l 1 348139- 0010 348146- 0010 348154- 0010 348147- 0010 GUIDE, 3D VIDEO FEATURES, AIM GUIDE, 3D VIDEO FEATURES, EU GUIDE, 3D VIDEO FEATURES, BKK GUIDE, 3D VIDEO FEATURES,AP...
Page 9 - Main Assembly Part List; Refer to Figure 1 Main Assembly Exploded View on page 12; It em
9 AV35 Variant Main Assembly Part List Refer to Figure 1 Main Assembly Exploded View on page 12 Note 7. When replacing the Main PCB for Non-US units, the console variant needs to be set to show the proper language selection. Refer to page 67 Setting the Console’s Product, Region Variant It em Number...
Page 12 - Figure 1. Main Assembly Exploded View
12 Figure 1. Main Assembly Exploded View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 38 39 40 41 42 43 44 45
Page 13 - Resistors; Referen ce
13 AV20/35 Main PCB Part List Resistors Referen ce Desig nator Descri ption Material Number Note R1000 220k , ARRAY, SMT , 4 PO S, 5% 186433-2204 R1001 220k , ARRAY, SMT , 4 PO S, 5% 186433-2204 R1002 24. 9 OHM, 0603, . 1W, 1% 191465-24R9 R1003 49. 9 OHM, 0603, . 1W, 1% 191465-49R9 R1004 24. 9 OHM, ...
Page 21 - Capacitors
21 AV20/35 Main PCB Part List Capacitors Referen ce Desig nator Descri ption Material Number Note C1012 0.10uF, 0603, 16V, 5% 258498-104 C1013 0.1uF, X7R, 0402, 16V, 10% 293702-104 C1014 0.1uF, X7R, 0402, 16V, 10% 293702-104 C1017 0.10uF, 0603, 16V, 5% 258498-104 C1018 0.10uF, 0603, 16V, 5% 258498-1...
Page 31 - Reference
31 AV20/35 Main PCB Part List Capacitors Reference Designator Description Material Number Note C15030 0.1uF, X7R, 0402, 16V, 10% 293702-104 C15031 330pF, X7R, 0402, 50V, 5% 268366-331 C15032 330pF, X7R, 0402, 50V, 5% 268366-331 C15033 330pF, X7R, 0402, 50V, 5% 268366-331 C15034 0.1uF, X7R, 0402, 16V...
Page 35 - THERMAL
35 AV20/35 Main PCB Part List Transistors Referen ce Desig nator Descri ption Material Number Note Q11000 P, 50V, 2SA1341 146818 Q15000 NPN, SOT , 2. 2K, 2SC3915 179639 Q16001 MFET, P, 40V, 3. 0A, SOT -23 303215-001 Q17000 N, MFET, 30V, 1.2A, SOT-23 273258-001 Q17001 DUAL, MOSF ET , N-CH, 20V, 10A 3...
Page 36 - Integrated Circuits
36 AV20/35 Main PCB Part List Integrated Circuits Referen ce Desig nator DESCRIPTION Material Number Note U5006 O P AMP, DUAL, RAIL TO RAI L 277563-001 U6000 S/PDIF AUDIO RCVR, 192KHZ 299659-001 U6001 DUAL POW ER SWITCH, 2052, SOIC 301545-001 AV35 U6002 O P AMP, DUAL, HI CURRENT 256741-001 AV35 U700...
Page 37 - Inductors
37 AV20/35 Main PCB Part List Inductors Referen ce Desig nator Descrip ti on Materi al Number Note L1000 330 OHM, BEAD, FERRITE, 0805, 1.5A 302257-331 L1001 330 OHM, BEAD, FERRITE, 0805, 1.5A 302257-331 L1002 330 OHM, BEAD, FERRITE, 0805, 1.5A 302257-331 L1003 330 OHM, BEAD, FERRITE, 0805, 1.5A 3022...
Page 39 - SPRI NG CLIP, HDMI
39 AV20/35 Main PCB Part List Connectors Miscellaneous Referen ce Desig nator Descri ption Material Number Note SHLD1 SHIELD, FENCE, 100 X 83MM 317067-0010 SHLD1-BOT SHIELD, COVER, 100 X 83MM 317068-0010 SHLD1-TOP SHIELD, COVER, 100 X 83MM 317068-0010 SHLD2 SHIELD, FENCE, 47 X 18MM 317070-0010 SHLD2...
Page 40 - AV35 Tuner PCB Part List
40 AV35 Tuner PCB Part List Resistors Reference Desi gnator Descripti on Material Number Note R100 10K, 0603, . 1W, 5% 199403-103 R101 2. 0K, 0603, .1W , 5% 199403-202 R102 100 OHM, 0603, .1W, 5% 199403-101 R103 2. 0K, 0603, .1W , 5% 199403-202 R104 470 OHM, 0603, .1W, 5% 199403-471 R105 100 OHM, 06...
Page 42 - EUR
42 AV35 Tuner PCB Part List Resistors Reference Desi gnator Descripti on Material Number Note R321 3. 32K, 0603, .1W, 1% 191465-3321 R322 3. 32K, 0603, .1W, 1% 191465-3321 R323 1. 82K, 0603, 1/10W, 1% 191465-1821 R324 1. 82K, 0603, 1/10W, 1% 191465-1821 R325 4. 75K, 0603, .1W, 1% 191465-4751 R326 3....
Page 46 - US
46 AV35 Tuner PCB Part List Capacitors Reference Desi gnator Descripti on Material Number Note C200 .01uF , 0603, X7R, 50V 191470-103 C201 0. 10uF, 0603, 16V, 5% 258498-104 C202 470pF, 0603, X7R, 50V 191470-471 C204 22pF, 0603, COG, 50V, 5% 188454-220 C206 100pF, 0603, X7R, 50V 191470-101 C207 470pF...
Page 49 - EU
49 AV35 Tuner PCB Part List Capacitors Reference Desi gnator Descripti on Material Number Note C714 0. 10uF, 0603, 16V, 5% 258498-104 C715 100uF, EL, SMD, 105, 16V, 20% 306169-101CF C716 1uF, 0805, X7R, 10%, 25V 181264-105 C717 0. 10uF, 0603, 16V, 5% 258498-104 C718 0. 10uF, 0603, 16V, 5% 258498-104...
Page 50 - EMIT TING
50 Reference Desi gnator Descripti on Material Number Note C914 10uF, EL, 85, 16V, 20% 177902-100C C915 10uF, EL, 85, 16V, 20% 177902-100C C1201 100pF, 0603, COG, 50V, 5% 188454-101 C1202 100pF, 0603, X7R, 50V 191470-101 C1203 10uF, EL, 85, 16V, 20% 177902-100C C1204 100pF, 0603, X7R, 50V 191470-101...
Page 51 - Diodes
51 AV35 Tuner PCB Part List Diodes Reference Desi gnator Descripti on Material Number Note DS800 DUAL, LED, RED, G RN, CM_ANOD 316292-001 DS1100 LED, SMD, VERT, BICOLOR, YEL, RED 307689-003 ZR1200 TVS, DUAL, SOT -23, 40W , 27V 289251-27V Diodes Reference Desi gnator Descripti on Material Number No...
Page 52 - Transistors; WWIP
52 AV35 Tuner PCB Part List Transistors Reference Desi gnator Descripti on Material Number Note Q600 SOT-23 260354-001 Q601 BPLR, N, 50V, 100mA, SOT23 146817 Q602 BPLR, N, 40V, 200mA, SOT23 146819 Q603 NFET, SMALL SIG, SO T-23, 5LN01C 329013-0020 Q700 MFET , P, 40V, 3.0A, SOT-23 303215-001 Q701 SOT-...
Page 54 - Crystals
54 Reference Designator Description Material Number Note X100 CRYSTAL, SMD, 105, AT41CD2, 8.0000MHZ 269923-8R00C18 X400 XTAL, QUA RTZ, 4.332MHZ, 50P PM, SMT 254563-003 X500 CRYSTAL, 27.145MHZ, FUNDAME NTAL 260353-003 US X500 XTAL, 40.685MHZ, FUND, HC49U, TAPE 264252-001 EUR X800 CRYSTAL, 26MHz, HC49...
Page 55 - Connectors; W ITH; Shields
55 AV35 Tuner PCB Part List Connectors Reference Desi gnator Descripti on Material Number Note J801 CONN., RF, COAXIAL, W ITH SW ITCH 316679-001 J900 CONN, SMT, .5mm, 24-POS, FFC 269863-024 J901 CONN., PIN JACK, AUDIO BLOCK, 1X3 321200-1010 J902 CONN., PINJACK, AUDIOBLOCK, 1X6 321201-1010 J1100 CONN...
Page 56 - AV20 AUX PCB Part List
56 AV20 AUX PCB Part List Resistors Referen ce Desig nator Description Material Number Note R100 10K, 0603, . 1W, 5% 199403-103 R101 2.0K, 0603, .1W , 5% 199403-202 R103 2.0K, 0603, .1W , 5% 199403-202 R105 100 OHM, 0603, . 1W, 5% 199403-101 R106 100 OHM, 0603, . 1W, 5% 199403-101 R107 100 OHM, 0603...
Page 61 - PULSE; Miscellaneous
61 AV20 AUX PCB Part List Integrated Circuits Referen ce Desig nator Description Material Number Note U100 ST M32F103, 32-bitARMMCU 312037-001 U200 SCHMITT INVERTER, 1x, SOT323 304030-001 U201 SCHMITT INVERTER, 1x, SOT323 304030-001 U700 IPW M, V, CNTRLLR, T PS40200 303218-001 U701 VREG , POS, ADJ, ...
Page 62 - Disassembly Procedures; Top Cover Assembly Removal
62 Disassembly Procedures 1. Top Cover Assembly Removal 1.1 Remove the 6 screws located on the bottom of the console as indicated. 1.2 Lift off the top cover assembly. Important Note: When replacing the top cover, press down on the top cover before tightening thescrews. Do this to avoid the screw ha...
Page 63 - IR Blaster PCB Removal; Alignment Holes
63 Disassembly Procedures 4. Main PCB Removal 4.1 Perform procedure 3 first 4.2 Remove the three screws indicated. 4.3 Remove the five screws securing the Main PCB connector blocks to the rear panel. 4.4 Lift out the Zone 2 PCB bracket. 4.5 Disconnect the three cables from the Main PCB. 4.6 Release ...
Page 64 - Figure 2. End Cap Latch
64 Disassembly Procedures Figure 2. End Cap Latch Figure 3. Front of End Cap Release Figure 4. Rear of End Cap Release Figure 5. End Cap Alignment Locator 8. End Cap Removal 8.1 The latches on the end cap need to be released from the console base. See Figure 2. 8.2 Turn the console upside down. 8.3 ...
Page 65 - Door Assembly Removal
65 Disassembly Procedures 9. Door Assembly Removal 9.1 Remove the three screws from the right hinge assembly as indicted. Lift off the hinge assembly. 9.2 Remove the two screws from the left hinge assembly as indicated. 9.3 Open the door slightly. Slide the left hinge assembly toward the right to di...
Page 66 - Issuing TAP Commands; Items Needed; Download Utapia to your C drive.; Verify Unit is Responding to TAP commands; Figure 6. uTapia started in a command prompt window
66 Issuing TAP Commands Items Needed 1. Utapia - download from the AV20/35 product page - http://serviceops.bose.com2. TAP cable part number 264565 Setup 1. Connect the TAP cable to your computer’s COM port and the console’s DATA connector on the rear. 2. Download Utapia to your C drive. 3. Connect ...
Page 67 - Setting the Console’s Product, Region Variant; Follow the procedure on page 66 for Issuing TAP Commands; Console Variant Table; Screen Image of TAP Command ssv set X,X and ssv
67 Setting the Console’s Product, Region Variant 1. Follow the procedure on page 66 for Issuing TAP Commands 2. Enter the TAP command “ssv set X,X” (without the qoutes) Where X,X corresponds to the Product, Region Code. Refer to the Variant Table below for the appropriate Prod-uct, Region Code. 3. T...
Page 68 - AV35 Adjustment/Performance Verification Procedures; AM Tuner General Test Setup; FM Sensitivity Verification; Set the RF generator to 98.1 MHz, 1 kHz mono
68 AV35 Adjustment/Performance Verification Procedures AM Tuner General Test Setup Refer to the figure below. The equivalent fieldintensity is 26 dB less than the generator outputlevel or 1/20th of the output voltage. The signallevels given do not include this factor. Measure-ments are taken from th...
Page 69 - Issue the TAP command TM SET 3 (TM SET 4; FM Stereo Threshold Setting
69 AV35 Adjustment/Performance Verification Procedures 5. FM Stop Level Adjustment, TAP 5.1 Set the RF generator to 98.1 MHz (83.0 MHz for Japan), 1 kHz mono modulation, pilot off, 75 kHzdeviation, 30 dBf, at the unit’s FM antenna input. 5.2 Issue the TAP command TM SET 3 (TM SET 4 for Japan). 5.3 S...
Page 70 - AV20/35 Performance Verification Procedures; T est
70 AV20/35 Performance Verification Procedures 6. Input/Output Tests 6.1 Connect the PS III bass module to the console’s acoustimass output. 6.2 Connect a TV to the console’s TV output. 6.3 Power on the console. 6.4 Make the connections as directed in the table below. 6.5 When a connection is made, ...
Page 71 - Revision History; DATE REV
71 Revision History DATE REV ECN Description 05/24/10 00 Initial Release 06/22/10 01 48251 New FLASH DRIVE – Removing Silicone Case 06/22/10 01 48521 NEW DOC – Label change from IPOD to DOC 06/22/10 01 47651 New rear panel – Label change from IPOD to DOC 09/30/2010 02 New Tuner PCB for LS 235 consol...
Page 72 - Service Manual; Electronic copy only
Service Manual Reference Number 317084-SM REV 23 Electronic copy only © 2014 Bose Corporation Lifestyle ® V35/25 home entertainment eystem Lifestyle ® T20/T10 home entertainment system Lifestyle ® 135 home entertainment system Lifestyle ® 235 home entertainment system VideoWave ® entertainment syste...
Page 73 - Specifications and Features Subject to Change Without Notice
Specifications and Features Subject to Change Without Notice Bose CorporationThe MountainFramingham Massachusetts USA 01701P/N 317084-SM REV. 23 02/14 (H)http://serviceops.bose.com