Page 2 - FEATURES; AquaStar 125HX LP and 125HX NG Specifications; UNPACKING THE AQUASTAR HEATER
2 6 720 606 804 (02.10) Principle of Operation:When a hot water faucet is opened, the water flow throughthe heater causes the gas valve to open. At the sametime the hydro-generator activates the electronics whichsends a spark to the pilot. The flame sensor confirms thepilot has been lighted and allo...
Page 3 - BACK; * Some local codes require 18” in garage installations
3 6 720 606 804 (02.10) MINIMUM INSTALLATION CLEARANCES FROM COMBUSTIBLE AND NONCOMBUSTIBLE MATERIALS FOR ALCOVE OR CLOSET INSTALLATIONS FRONT VIEW SIDE VIEW AQUASTAR MODEL 125HX MODEL 125 HX TOP (A) 12" FRONT (B) 4" BACK 0" SIDES 4" FLOOR (C) 12" * VENT DIAMETER 5" * Some lo...
Page 4 - WARNING: The water in this water heater is cold
4 6 720 606 804 (02.10) GENERAL RULES TO FOLLOWFOR SAFE OPERATION 1. You should follow these instructions when you installyour heater. In the United States: The installation mustconform with local codes or, in the absence of local codes,the National Fuel Gas Code ANSI Z223.1/NFPA 54.In Canada: The I...
Page 5 - b) In unconfined spaces in buildings of conventional frame,; - 4000 Btu/hr if all air is taken from the outside by direct
5 6 720 606 804 (02.10) Louvers, grills and screens have a blocking effect. If theeffective free area is not known, increase the sizes of youropenings by 75% if your louvers are wood and by 30% ifyour louvers are metal. Refer to the National Fuel Gas Codefor complete information. In buildings of tig...
Page 6 - See figure 2; VENTING; ” X 6” ADAPTOR
6 6 720 606 804 (02.10) Fig. 2 - Incandescent Particle Tray Illustration at least 1/4 inch for every foot of its horizontal length. Keepthe horizontal section short and avoid too many elbows. To check the draft:Close all doors and windows to the outside.Turn on all appliances that force air out of t...
Page 7 - WARNING: The heater must be disconnected from; Altitude; Above 4.500 ft consult your local gas provider.; MAXIMUM INLET GAS FLOW PRESSURE SETTING
7 6 720 606 804 (02.10) GAS CONNECTIONS and Gas Regulator NOTE: The Aquastar 125 HX is supplied with a gaspressure regulator that must be installed on the heaterbefore attaching the gas supply line. See figure 4.Failure to install the gas regulator as shown in figure4 will be a violation of CSA cert...
Page 8 - GAS PIPING, CONNECTIONS and Gas Regulator
8 6 720 606 804 (02.10) Nominal Iron Pipe Black Iron Pipe Size, Length of Pipe, Feet Inches 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 96 89 83 78 69 63 3/4 567 693 315 267 237 217 196 185 173 162 146 132 1 107 732 590 504 448 409 378 346 322 307 275 252 1 1/4 220 149 121 103...
Page 9 - WATER CONNECTIONS; Connecting the pressure relief valve (PRV); Plumbing connections for the Aquastar; THREADED ASSEMBLY
9 6 720 606 804 (02.10) OPERATING INSTRUCTIONSBefore proceeding with the operation of the heater makesure that the system is filled with water.Open the cold water inlet supply to the heater fully.Open a hot water faucet to permit the water to fill the heaterand the piping and to eliminate the air tr...
Page 10 - LIGHTING AND OPERATING INSTRUCTIONS; switch to position “; SETTING THE WATER TEMPERATURE; Temperature Adjustment Knob
10 6 720 606 804 (02.10) The position you select on the temperature adjustment knobwill depend on the temperature of the incoming water (50°Fis average in the U.S.). In warm weather regions where theincoming cold water is generally warmer, or during the hotweather months in some other areas a midway...
Page 11 - (Pilot assembly shown without pilot hood); MAINTENANCE AND SERVICE; Fig. 11 - Pilot burner with pilot orifice; (Pilot assembly shown without pilot hood
11 6 720 606 804 (02.10) Fig. 10 - Characteristic Pilot Flame (Pilot assembly shown without pilot hood) MAINTENANCE AND SERVICE REVIEW MAINTENANCE TABLE ON THE BACK OF THISMANUAL. Approximately once a year, the AquaStar should be checkedand cleaned. To remove the front cover, first remove theincande...
Page 12 - NO SPARK AT THE PILOT
12 6 720 606 804 (02.10) Problems are stated in upper case, bold face. Most commoncauses for the problems follow in order of likelihood. Thesuggested solutions require that the cover be taken off. Todo this, remove incandescent particle tray, pull off thetemperature adjustment knob and unscrew and r...
Page 13 - Contact your service person or Controlled Energy.
13 6 720 606 804 (02.10) Fig. 13 - Electrical wiring diagram 5. Flue gas safety device trippedVentilate the room and re-ignite the appliance 10 minuteslater. If it happens again, contact your service person orControlled Energy.. WATER IS TOO HOT 1. Temperature Selection too highTurn the temperature ...
Page 15 - Diagram of AquaStar 125 HX
15 6 720 606 804 (02.10) Fig. 14 - Diagram of AquaStar 125 HX 1. Heat exchanger 2. Pilot assembly 3. Burner manifold gaspressure test nipple 4. Main gas burner 5. Pilot gas tubing 6. LED failure indicator 7. on/off switch 8. LED operation indicator 9. Water valve 10. Temperature adjustment selector ...
Page 16 - - INTERIOR COMPONENTS DIAGRAM AND PARTS LIST
16 6 720 606 804 (02.10) Fig. 15 - INTERIOR COMPONENTS DIAGRAM AND PARTS LIST
Page 17 - INTERIOR COMPONENTS DIAGRAM
17 6 720 606 804 (02.10) Fig. 15 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST 125HX 1 Cover 8 705 421 752 2 Temperature adjustment knob 8 702 000 111 3 Temperature adjustment collar 8 700 403 008 4 Draft diverter 8 705 505 354 5 Heat exchanger 8 705 406 235 7 Main burner 8 708 120 298 NG 7 Main burner...
Page 20 - CONTROLLED ENERGY CORP.; Estrada de Cacia; INSTALLATION CHECKLIST; Natural Gas; Nominal Iron Pipe Size*; Liquid Propane; MAXIMUM LENGTH; NOT; Minimum Vent Size* and Height; Minimum Diameter; Water Pressure
Replacement Parts available from North American Distributor CONTROLLED ENERGY CORP. 340 Mad River Park Waitsfield, Vermont 05673 Phone 800-642-3111 Fax (802) 496-6924 www.controlledenergy.com [email protected] VULCANO Termodomésticos S.A. Estrada de Cacia 3801 - 856 Aveiro - PORTUGAL ...