Page 3 - Applications Manual Bosch Greenstar; Table of Contents; Information about the appliance
Applications Manual Bosch Greenstar | 3 Bosch Thermotechnology Corp. Data subject to change Table of Contents 1 Information about the appliance 4 1.1 Boiler types and sizes 4 1.2 FW200 Boiler Energy Management 5 1.3 FB100 Remote Control & Room Sensor 6 1.4 IPM2 Space Heating Module 7 1.5 ISM2 So...
Page 4 - Boiler types and sizes; Greenstar Heating boilers; output
4 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change 1 Information about the appliance 1.1 Boiler types and sizes Greenstar Heating boilers Greenstar 57: ZBR 16-3, 54,600btu (16kW) output Greenstar 100: ZBR 28-3, 95,500btu (28kW) output Greenstar 131: ZBR...
Page 5 - FW200 Boiler Energy Management
Applications Manual Bosch Greenstar | 5 Bosch Thermotechnology Corp. Data subject to change 1.2 FW200 Boiler Energy Management System The Boiler Energy Management System includes the FW200 user programming interface with integrated outdoor reset control. In connection with the IPM2 module the FW...
Page 7 - IPM2 Space Heating Module; The IPM2 module operates pumps and mixing valves of; Combination overview
Applications Manual Bosch Greenstar | 7 Bosch Thermotechnology Corp. Data subject to change 1.4 IPM2 Space Heating Module The IPM2 module operates pumps and mixing valves of 2 heating zones. Each zone is run independently based on the programming and feedback from the FB100 room sensor (if installed...
Page 8 - ISM2 Solar Module
8 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change 1.5 ISM2 Solar Module The ISM2 module controls the components of a solar thermal system. Integration of solar thermal with a boiler and central heating system for backup brings additional bene fi ts as it all...
Page 9 - Applications; Legend
Applications Manual Bosch Greenstar | 9 Bosch Thermotechnology Corp. Data subject to change 2 Applications Legend Greenstar boiler Greenstar combi-boiler Greenstar Greenstar pipe pipe Flow check valve Fig. 3 Legend NOTICE: All drawings in this manual are conceptual in nature and only depict componen...
Page 10 - List of most common applications; Single Zone Baseboard Systems:
1 0 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change List of most common applications Single Zone Baseboard Systems: System 1: Greenstar Heating Boiler in a single zone system (page 13-16). System 2: Greenstar Combi-Boiler in a single zone system (page 17...
Page 11 - Boiler pump capacity in single zone systems; at a 20°F delta T and a; fl; Water Flow; fl
Applications Manual Bosch Greenstar | 11 Bosch Thermotechnology Corp. Data subject to change Boiler pump capacity in single zone systems When installing the boiler in a single zone application without primary/secondary piping, it is critical not to overload the pump. Use the Greenstar Heating or Com...
Page 13 - System 1: Greenstar Heating Boiler in a; Additional instructions:
Applications Manual Bosch Greenstar | 13 Bosch Thermotechnology Corp. Data subject to change 2.1 System 1: Greenstar Heating Boiler in a single zone system Summary: Single boiler supplying one baseboard heating zone equipped with FW200 outdoor reset controller with built-in room sensor in the living...
Page 16 - System 1: Setup and Programming
1 6 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 1: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 17 - System 2: Greenstar Combi Boiler in a
Applications Manual Bosch Greenstar | 17 Bosch Thermotechnology Corp. Data subject to change 2.2 System 2: Greenstar Combi Boiler in a single zone system Summary: Single combi-boiler supplying one baseboard heating zone equipped with FW200 outdoor reset controller with built-in room sensor in the li...
Page 18 - System 2 - Piping diagram
1 8 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 2 - Piping diagram
Page 19 - System 2 - Wiring diagram
Applications Manual Bosch Greenstar | 19 Bosch Thermotechnology Corp. Data subject to change System 2 - Wiring diagram
Page 20 - System 2: Setup and Programming
2 0 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 2: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 21 - System 3: Greenstar Heating Boiler in a
Applications Manual Bosch Greenstar | 21 Bosch Thermotechnology Corp. Data subject to change 2.3 System 3: Greenstar Heating Boiler in a single zone system with DHW tank loading Summary: Single boiler supplying one baseboard heating zone equipped with FW200 outdoor reset controller with built- in ro...
Page 22 - System 3 - Piping diagram
2 2 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 3 - Piping diagram
Page 23 - System 3 - Wiring diagram
Applications Manual Bosch Greenstar | 23 Bosch Thermotechnology Corp. Data subject to change System 3 - Wiring diagram
Page 24 - System 3: Setup and Programming
2 4 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 3: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 25 - System 4: Greenstar Heating Boiler in a
Applications Manual Bosch Greenstar | 25 Bosch Thermotechnology Corp. Data subject to change 2.4 System 4: Greenstar Heating Boiler in a single zone system with solar thermal DHW and boiler backup Summary: Single boiler supplying one baseboard heating zone equipped with FW200 outdoor reset controlle...
Page 26 - System 4 - Piping diagram
2 6 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 4 - Piping diagram R1
Page 27 - System 4 - Wiring diagram
Applications Manual Bosch Greenstar | 27 Bosch Thermotechnology Corp. Data subject to change System 4 - Wiring diagram R1
Page 28 - System 4: Setup and Programming
2 8 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 4: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 29 - System 5: Greenstar Heating Boiler in a
Applications Manual Bosch Greenstar | 29 Bosch Thermotechnology Corp. Data subject to change 2.5 System 5: Greenstar Heating Boiler in a single zone system Summary: Single boiler with primary/secondary piping con fi guration supplying one heating zone. Outdoor reset with FW200 controller with built-...
Page 30 - System 5 - Piping diagram
3 0 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 5 - Piping diagram
Page 31 - System 5 - Wiring diagram
Applications Manual Bosch Greenstar | 31 Bosch Thermotechnology Corp. Data subject to change System 5 - Wiring diagram
Page 32 - System 5: Setup and Programming
3 2 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 5: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 33 - System 6: Greenstar Combi Boiler in a
Applications Manual Bosch Greenstar | 33 Bosch Thermotechnology Corp. Data subject to change 2.6 System 6: Greenstar Combi Boiler in a single zone system Summary: Single combi-boiler supplying one heating zone. Outdoor reset with FW200 controller with built-in room sensor mounted in the living space...
Page 34 - System 6 - Piping diagram
3 4 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 6 - Piping diagram
Page 35 - System 6 - Wiring diagram
Applications Manual Bosch Greenstar | 35 Bosch Thermotechnology Corp. Data subject to change System 6 - Wiring diagram
Page 36 - System 6: Setup and Programming
3 6 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 6: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 37 - System 7: Greenstar Heating Boiler in a
Applications Manual Bosch Greenstar | 37 Bosch Thermotechnology Corp. Data subject to change 2.7 System 7: Greenstar Heating Boiler in a single zone system with DHW tank loading Summary: Single boiler with primary/secondary piping con fi guration supplying one heating zone. Outdoor reset with FW200 ...
Page 38 - System 7 - Piping diagram
3 8 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 7 - Piping diagram
Page 39 - System 7 - Wiring diagram
Applications Manual Bosch Greenstar | 39 Bosch Thermotechnology Corp. Data subject to change System 7 - Wiring diagram
Page 40 - System 7: Setup and Programming
4 0 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 7: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 41 - System 8: Greenstar Heating Boiler in a
Applications Manual Bosch Greenstar | 41 Bosch Thermotechnology Corp. Data subject to change 2.8 System 8: Greenstar Heating Boiler in a single zone system with room thermostat and DHW tank loading Summary: Single boiler with primary/secondary piping con fi guration supplying one heating zone. Outdo...
Page 42 - System 8 - Piping diagram
4 2 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 8 - Piping diagram
Page 43 - System 8 - Wiring diagram
Applications Manual Bosch Greenstar | 43 Bosch Thermotechnology Corp. Data subject to change System 8 - Wiring diagram
Page 44 - System 8: Setup and Programming; Boiler and FW200 programming:
4 4 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 8: Setup and Programming In this single zone system the FW200 is installed in the boiler for pure outdoor reset without room in fl uence. Install a suitable 3rd party thermostat in the living space i...
Page 45 - System 9: Greenstar Heating Boiler in a
Applications Manual Bosch Greenstar | 45 Bosch Thermotechnology Corp. Data subject to change 2.9 System 9: Greenstar Heating Boiler in a single zone system with solar thermal DHW and boiler backup Summary: Single boiler with primary/secondary piping con fi guration supplying one heating zone. Outdoo...
Page 46 - System 9 - Piping diagram
4 6 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 9 - Piping diagram R1
Page 47 - System 9 - Wiring diagram
Applications Manual Bosch Greenstar | 47 Bosch Thermotechnology Corp. Data subject to change System 9 - Wiring diagram R1
Page 48 - System 9: Setup and Programming
4 8 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 9: Setup and Programming In this single zone system the FW200 is installed in the living space in a location that represents the conditions of the entire zone. Avoid locations exposed to direct or in...
Page 49 - System 10: Greenstar Heating Boiler with
Applications Manual Bosch Greenstar | 49 Bosch Thermotechnology Corp. Data subject to change 2.10 System 10: Greenstar Heating Boiler with zone pumps and room thermostats Summary: Single boiler with primary/secondary piping con fi gura- tion supplying multiple heating zones. Outdoor reset with FW200...
Page 50 - System 10 - Piping diagram
5 0 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 10 - Piping diagram
Page 51 - System 10 - Wiring diagram
Applications Manual Bosch Greenstar | 51 Bosch Thermotechnology Corp. Data subject to change System 10 - Wiring diagram
Page 52 - System 10: Setup and Programming
5 2 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 10: Setup and Programming In this dual zone system the FW200 is installed in the boiler for pure outdoor reset without room in fl uence on the heating curve. Install suitable 3rd party thermostats in...
Page 53 - System 11: Greenstar Heating Boiler
Applications Manual Bosch Greenstar | 53 Bosch Thermotechnology Corp. Data subject to change 2.11 System 11: Greenstar Heating Boiler with zone pumps, relay panel, room thermostats and DHW tank loading Summary: Single boiler with primary/secondary piping con fi guration supplying three heating zones...
Page 54 - System 11 - Piping diagram
5 4 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 11 - Piping diagram
Page 55 - System 11 - Wiring diagram
Applications Manual Bosch Greenstar | 55 Bosch Thermotechnology Corp. Data subject to change System 11 - Wiring diagram
Page 56 - System 11: Setup and Programming
5 6 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 11: Setup and Programming In this multi zone system the FW200 is installed in the boiler for pure outdoor reset without room in fl uence on the heating curve. Install suitable 3rd party thermostats i...
Page 57 - System 12: Greenstar Heating Boiler with
Applications Manual Bosch Greenstar | 57 Bosch Thermotechnology Corp. Data subject to change 2.12 System 12: Greenstar Heating Boiler with zone valves and room thermostats Summary: Single boiler with primary/secondary piping con fi gura- tion supplying three heating zones controlled by 3rd party roo...
Page 58 - System 12 - Piping diagram
5 8 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 12 - Piping diagram
Page 59 - System 12 - Wiring diagram
Applications Manual Bosch Greenstar | 59 Bosch Thermotechnology Corp. Data subject to change System 12 - Wiring diagram
Page 60 - System 12: Setup and Programming
6 0 | Bosch Greenstar Applications Manual Bosch Thermotechnology Corp. Data subject to change System 12: Setup and Programming In this multi zone system the FW200 is installed in the boiler for pure outdoor reset without room in fl uence on the heating curve. Zone control is handled by a zone valve ...