BILLY GOAT BC2403 - Manuals

Part No 500402 5 F020513A BC2403 Series Brush Cutter Owner’s Manual Brush Cutter Assembly Drawing Figure 1 100 22 Attach shifter to linkage here 202

Part No 500402 6 F020513A BC2403 Series Brush Cutter Owner’s Manual ASSEMBLY INSTRUCTIONS Your BILLY GOAT ® BC Self-Propelled Brush Cutter was shipped in one carton, completely assembled except for the upper handle assembly and the front guard bar. Mounting hardware for the handle and guard bar is t...

Part No 500402 7 F020513A BC2403 Series Brush Cutter Owner’s Manual OPERATION O PERATOR C ONTROLS The operator’s station is at the rear of the machine between the handlebars. The operator should STAND in a position to allow both handlebars to be grasped firmly and which allows sufficient leverage to...

Part No 500402 8 F020513A BC2403 Series Brush Cutter Owner’s Manual 4. Units equipped with electric starters: Pull up on the ON/OFF switch until engine starts. ON/OFF (I/O) (Manual start shown) DO NOT START equipment with drive or blade clutch engaged. 5. Units equipped with manual starters: Pull st...

Part No 500402 10 F020513A BC2403 Series Brush Cutter Owner’s Manual MAINTENANCE P ERIODIC M AINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every Use Daily or Every 5 Hours Every 25 Hours Every 50 Hours Every 100-150 Hours Inspect for worn or da...

Part No 500402 12 F020513A BC2403 Series Brush Cutter Owner’s Manual B LADE D RIVE B ELT T ENSION A DJUSTMENT READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. Numbers in parenthesis (N) refers to the item number in Illustrated Parts List. 1. Disco...

Part No 500402 13 F020513A BC2403 Series Brush Cutter Owner’s Manual B LADE C LUTCH A DJUSTMENT READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. 1. Disconnect spark plug wire. 2. As the clutch/brake wears or begins slipping or squealing, adjustmen...

Part No 500402 14 F020513A BC2403 Series Brush Cutter Owner’s Manual B LADE D RIVE B ELT R EMOVAL AND R EPLACEMENT READ all safety instructions before servicing unit. Numbers in parenthesis (N) refers to the item number in Illustrated Parts List. Tools required: - 1/2” socket, 3/8” drive - ratchet, ...

Part No 500402 15 F020513A BC2403 Series Brush Cutter Owner’s Manual 12. Tighten four screws (103) to secure belt guides (149, 150). Make sure belt is correctly routed. (See Figure below). 13. Adjust blade drive belt tension by reaching in through top of engine base with pry bar or long screwdriver ...

Part No 500402 16 F020513A BC2403 Series Brush Cutter Owner’s Manual T RANSAXLE D RIVE C LUTCH A DJUSTMENT READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. 1. Disconnect spark plug wire. 2. As the belt wears or begins slipping or squealing, adjust...

Part No 500402 17 F020513A BC2403 Series Brush Cutter Owner’s Manual T RANSAXLE D RIVE B ELT R EMOVAL AND R EPLACEMENT READ all safety instructions before servicing unit. Numbers in parenthesis (N) refers to the item number in Illustrated Parts List. Tools required: ½” socket and ratchet, ½” univers...

Part No 500402 18 F020513A BC2403 Series Brush Cutter Owner’s Manual W IRING D IAGRAMS Starter Switch Wiring Figure 3 Starter Circuit Schematic Diagram Figure 4 ON/OFF Switch Circuit Schematic Diagram Figure 5 SWITCH WHITE RED + - STARTER SOLENOID BATTERY BLACK 20A FUSE RED STARTER MOTOR ENGINE GROU...

Part No 500402 19 F020513A BC2403 Series Brush Cutter Owner’s Manual TROUBLESHOOTING Problem Possible Cause Corrective Action Engine will not start. ON/OFF switch is in OFF position. Move switch to START position. Out of gasoline. Fill gas tank. Old or contaminated gasoline. Drain gas tank and fill ...

Part No 500402 20 F020513A BC2403 Series Brush Cutter Owner’s Manual Battery Care (For Electric-Starting Models) Proper care can extend the life of a battery. Follow these recommendations to ensure your battery’s best performance and long life: • Do not allow the battery charge to get too low. If th...

Part No 500402 21 F020513A BC2403 Series Brush Cutter Owner’s Manual ILLUSTRATED PARTS LIST Engine and Engine Base Assembly Figure 6

Part No 500402 23 F020513A BC2403 Series Brush Cutter Owner’s Manual Handlebar Assembly Figure 7

Part No 500402 25 F020513A BC2403 Series Brush Cutter Owner’s Manual Transaxle and Blade Deck Assembly Figure 8

Part No 500402 27 F020513A BC2403 Series Brush Cutter Owner’s Manual Blade Drive Spindle Assembly Detail Drawing Figure 9