Page 2 - FOREWORD; GAS VALVE PIPING
2 These designs comply with the current edition of the AmericanN a t i o n a l St a n d a r d f o r G a s Wa t e r H e a t e r s , Vo l u m e I I I ,ANSI Z21.10.3 / CSA 4.3 as an automatic circulating tank waterheater, and automatic storage water heaters. Detailed installation diagrams are found in ...
Page 3 - WATER TEMPERATURE CONTROL; TABLE OF CONTENTS
3 DANGER THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLETHERMOSTAT TO CONTROL WATER TEMPERATURE. HOTWAT E R T E M P E R AT U R E S R E Q U I R E D F O R A U T O M AT I CDISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNSRESULTING IN SERIOUS PERSONAL INJURY AND/OR DEATH.THE TEMPERATURE AT WHICH INJURY ...
Page 4 - QUICK INSTALLATION TIPS
4 Horizontal Sidewall Venting Vertical Roof top Venting “AT A GLANCE” BTH 300/400 QUICK INSTALLATION TIPS
Page 5 - CAUTION; If power is interrupted prior to completing one heat cycle, the; DISHWASHING MACHINE REQUIREMENT
5 The temperature may be adjusted from 80°F/27°C to 180°F/82°C.The thermostat was adjusted to 120°F/49°C before the heaterwas shipped from the factory. It is recommended that lower watertemperatures be used to avoid the risk of scalding. It is furtherrecommended, in all cases, that the water tempera...
Page 6 - CIRCULATING PUMP; INSTALLATION INSTRUCTIONS; REQUIRED ABILITY; Do not cover the temperature & pressure relief valve.; LOCATING THE HEATER; WARNING
6 THE HEATER SHALL BE LOCATED OR PROTECTED SO IT ISNOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE. DO NOT LOCATE THE HEATER WHERE NOISE FROM THEE X H A U S T O R I N TA K E W I L L B E O B J E C T I O N A B L E . T H I SI N C L U D E S L O C AT I O N S C L O S E T O O R A C R O S S F R O MWINDOW...
Page 7 - Always disconnect electrical power before servicing the unit; See MAINTENANCE section for details of tank cleanout procedure.; /kW) of the total input of all appliances in the
7 CLEARANCES These heaters are approved for installation on combustible flooringin an alcove when the minimum clearances from any combustionconstruction are followed as indicated in Figure 4. In all installations the minimum combustible clearances from anyvent piping shall be 0". Vent piping pas...
Page 10 - VENT PIPE TERMINATION; DIRECT VENTING; DIRECT VENT TERMINAL INSTALLATION; IMPORTANT; The intake vent terminal and the exhaust vent terminal must
10 H e a t e r m u s t b e p r o t e c t e d f r o m f r e e z i n g d o w n d r a f t s d u r i n gshutdown periods. WARNING NEVER OPERATE THE HEATER UNLESS IT IS VENTED TOTHE OUTDOORS AND HAS ADEQUATE AIR SUPPLY TO AVOIDRISKS OF IMPROPER OPERATION, FIRE, EXPLOSION ORASPHYXIATION. VENT PIPE TERMINA...
Page 11 - Vent terminals supplied with the heater must be used.; EXHAUST VENT TERMINAL; VERTICAL VENT TERMINAL INSTALLATION; INSTALLATION SEQUENCE
11 2. The horizontal centerline of the intake vent terminal may not be located lower than the horizontal centerline of the exhaust ventterminal (see Figure 9). FIGURE 9. INSTALLATION SEQUENCE For installations in the City of Los Angeles, California Category IVPVC Pipe such as that manufactured by Br...
Page 12 - Table 2. VENT LENGTH TABLE
12 2. Drill a pilot hole approximately 1/4" (6 mm) outside of the marked circle. This pilot hole is used as a starting point for a saws-all ors a b r e s a w b l a d e . C u t a r o u n d t h e m a r k e d c i r c l e s t a y i n gapproximately one quarter inch outside the line. (This will allow...
Page 13 - NOTE: LOW GAS IS LOCATED ON INLET SIDE OF GAS
13 VENT PIPE PREPARATION 1. INITIAL PREPARATION A. Make sure the solvent cement you are planning to use isdesigned for the specific application you are attempting. B. K n o w t h e p h y s i c a l a n d c h e m i c a l c h a r a c t e r i s t i c s a n d limitations of the PVC, PVC cellular core, AB...
Page 14 - DO NOT USE FLEXIBLE GAS PIPING.; CONNECTION OF GAS PIPE; When connecting gas pipe to unit, apply wrench to flange only.
14 HOT SURFACE IGNITER The Hot Surface Igniter is a device that ignites the main burner byhigh temperature (>1800°F or >982°C). When 120VAC is appliedto the igniter, sufficient heat is generated to ignite the main burner.Although improvements have been made to strengthen the igniter,it is frag...
Page 15 - SYSTEM CONNECTIONS
15 OR LESS, THE APPLIANCE NEED NOT BE DISCONNECTED, BUTMUST BE ISOLATED FROM THE SUPPLY PRESSURE TEST BYCLOSING THE MANUAL GAS SHUTOFF VALVE. BEFORE PLACING THE HEATER IN OPERATION, CHECK FORGAS LEAKAGE. USE SOAP AND WATER SOLUTION OR OTHERMATERIAL ACCEPTABLE FOR THE PURPOSE OF LOCATING GASLEAKS. DO...
Page 16 - shall; NEVER; be introduced into this system.; HEATER WIRING; WHC1202 INTEGRATED WATER HEATER CONTROL
16 2. Toxic chemicals, such as those used for boiler treatment, shall NEVER be introduced into this system. 3. This unit may never be connected to any existing heating system or component(s) previously used with non-potablewater heating appliance. 4. W h e n t h e s y s t e m r e q u i r e s w a t e...
Page 17 - OPERATION; SEQUENCE OF OPERATION; Possible Cause; SELF DIAGNOSTIC CONTROLLER
17 FIGURE 16. OPERATION SEQUENCE OF OPERATION Typical Control/Appliance Operating Sequence 1. When the control is powered, it should first display “0”, thenthe input line voltage (“120”), the calibration setting (12), thenthe actual water temperature in the tank. 2. If the control determines that th...
Page 20 - OPERATING INSTRUCTIONS
20 DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDERWAT E R . I M M E D I AT E LY C A L L A Q U A L I F I E D S E R V I C ETECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANYPART OF THE CONTROL SYSTEM AND ANY GAS CONTROLWHICH HAS BEEN UNDER WATER. LIGHT THE UNIT IN ACCORDANCE WITH THE OPERATINGINSTR...
Page 21 - FOR YOUR SAFETY READ BEFORE OPERATING; Clockwise to increase gas pressure and input rate.
21 LIGHTING AND OPERATION INSTRUCTIONS A. This appliance does not have a pilot. It is equippedwith an ignition device which automatically lights theburner. Do not try to light the burner by hand. B. BEFORE OPERATING smell all around the appliance areafor gas. Be sure to smell next to the floor becau...
Page 22 - To reduce the risk; GENERAL INFORMATION; The initial start-up procedure of the unit is provided on page 19.; MAINTENANCE; GAS SUPPLY SPECIFICATIONS; NATURAL GAS
22 WARNING UNDER NO CIRCUMSTANCES SHOULD THE INPUT EXCEEDT H E R AT E S H O W N O N T H E H E AT E R R AT I N G P L AT E .OVERFIRING COULD RESULT IN DAMAGE OR SOOTING OF THEHEATER. CATHODIC PROTECTION CAUTION HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER SYSTEMSERVED BY THIS HEATER THAT HAS NOT BEEN U...
Page 25 - INTERNAL CIRCULATING PUMP; Check for obstructions and/or deterioration of vent piping and
25 CAUTION BEFORE MANUALLY OPERATING THE VALVE, MAKE SURE THATA DRAIN LINE HAS BEEN ATTACHED TO THE VALVE TO DIRECTTHE DISCHARGE TO AN OPEN DRAIN. FAILURE TO TAKE THISPRECAUTION COULD MEAN CONTACT WITH EXTREMELY HOTWATER PASSING OUT THE VALVE DURING THIS CHECKINGOPERATION. I f t h e t e m p e r a t ...
Page 26 - INSTALLATION DIAGRAMS; WITH OR WITHOUT BUILDING RECIRCULATION
26 ONE TEMPERATURE - ONE HEATER HORIZONTAL STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEEDSAFE TEMPERATURE AT FIXTURES. SEE WATERTEMPERATURE CONTROL WARNING ON PAGE 3.I F H I G H E R P R E H E AT T E M P E R AT U R E S A R ENECESSAR...
Page 27 - TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE
27 * PIPE RELIEF VALVE TO OPEN DRAIN. N O T E : I F T E M P E R E D WAT E R I S RECIRCULATED, RETURN LINE SHOULD BECONNECTED AT POINT “A”. INSTALL IN ACCORDANCE WITH LOCALCODES. TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT...
Page 28 - : IF BUILDING COLD WATER SUPPLY HAS A BACK-; DANGER
28 TWO TEMPERATURE - TWO HEATERS HIGH TEMPERATURE WITH OR WITHOUT BUILDING RECIRCULATION TWO TEMPERATURE - THREE HEATERS (TWO PRE-HEATERS/ONE BOOSTER HEATER) WITH OR WITHOUT BUILDING RECIRCULATION MUST BE IDENTICAL HEATERS FOR MULTIPLE HEATER INSTALLATION SEE MANIFOLD KITSPECIFICATIONS, PAGE 30. CAU...
Page 31 - MANIFOLD KITS; Space for the venting system and unit servicing must be added.
31 MANIFOLD KITS Precision cut type “L” all copper A.O. Smith manifold kits assure water flow balance of all units. Without this balance, the full waterheating and storage potential of the system cannot be achieved. Plus, the units with the higher water flow may have a shortened life.Unions shown in...
Page 32 - CHECKLIST AND SERVICE INFORMATION; VERIFY PROPER OPERATION AFTER SERVICING.; BURNER OPERATIONAL PROBLEMS; WATER IS TOO HOT; WATER LEAKAGE IS SUSPECTED
32 CHECKLIST AND SERVICE INFORMATION IMPORTANT The installer may be able to observe and correct certain problemswhich might arise when the unit is put into operation or when it isre-fired after a prolonged shutdown. HOWEVER, it is recommendedthat only qualified servicemen, using appropriate test equ...
Page 34 - Model BTH Limited Warranty
34 Model BTH Limited Warranty A. O. Smith Corporation, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater. 1. THE TANK If the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potable ...
Page 35 - NOTES