Page 2 - Table of Contents
2 IO-247C 10/05 Table of Contents T O T HE O WNER ....................................................................................................................................................... 4 T O T HE I NSTALLER ...............................................................................
Page 4 - WNER; III; RANSPORTATION; Keep this literature in a safe place for future reference.; WARNING; CARBON MONOXIDE POISONING HAZARD
4 IO-247C 10/05 WARNING S HOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY. WARNING T O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR ...
Page 5 - must
5 IO-247C 10/05 WARNING T HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE S TATE OF C ALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. WARNING T O PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEA...
Page 6 - American National Standards Institute; IV. LOCATION REQUIREMENTS AND CONSIDERATIONS; ENERAL
6 IO-247C 10/05 Follow the instructions listed below when selecting a furnacelocation. Refer also to the guidelines provided in Section V, Combustion and Ventilation Air Requirements. • Centrally locate the furnace with respect to the proposed or existing air distribution system. • Ensure the temper...
Page 7 - C o u n t e r f l o w I n s t a l l a t i o n o v e r a c o m b u s t i b l e f l o o r .; f o r s e r v i c i n g; Suspended Furnace
7 IO-247C 10/05 seal should be made between the furnace base and floorby using a silicone rubber caulking compound or cementgrout. • C o u n t e r f l o w I n s t a l l a t i o n o v e r a c o m b u s t i b l e f l o o r . I f installation over a combustible floor becomes necessary,u s e a n a c c e...
Page 8 - National Fuel Gas Code NFPA 54/ANSI; (b) Equipment shall be installed in a location in which the; HERMOSTAT; Thermostat Influences; V. COMBUSTION AND VENTILATION AIR REQUIREMENTS; W A R N IN G
8 IO-247C 10/05 Most homes will require outside air be supplied to the furnacearea by means of ventilation grilles or ducts connecting directly tothe outdoors or spaces open to the outdoors such as attics orcrawl spaces. The following information on air for combustion and ventilation isreproduced fr...
Page 9 - Equipment Located in Confined Spaces; Equipment Located in Confined Spaces All Air from Outdoors—; When communicating with the outdoors through vertical; Equipment Located in Confined Spaces All Air from Outdoors; . W h e n c o m m u n i c a t i n g w i t h t h e o u t d o o r s t h r o u g h; Equipment Located in Confined Spaces
9 IO-247C 10/05 5.3.3 Equipment Located in Confined Spaces: (a) All Air from Inside the Building: The confined space shall be provided with two permanent openings communicatingdirectly with an additional room(s) of sufficient volume sothat the combined volume of all spaces meets the criteriafor an u...
Page 10 - Equipment Located in Confined Spaces All Air from Outdoors -; UPFLOW; MODEL; Upflow or Horizontal units
10 IO-247C 10/05 Furnace Water Heater Opening Chimney or Gas Vent NOTE: The single opening must havea free area of not less than one square inch per 3000 BTU of the total input rating of all equip-ment in the enclosure, but not less than the sum of the areas of all ventconnectors in the confined spa...
Page 11 - Venting; Upflow Rotated Induced Draft Blower; Counterflow units; CATEGORY I FURNACES ONLY; A F U E; Second Floor; Basement Floor; Figure 8 - Typical Multiple Flue Clay Tile Chimney; HECKLIST
11 IO-247C 10/05 Venting T H I S F U R N A C E I S N O T D E S I G N C E R T I F I E D T O B EHORIZONTALLY VENTED. S u p p ly A ir Upflow Rotated Induced Draft Blower To rotate the induced draft blwer counterclockwise, proceed asfollows: 1. Disconnect electrical power from the furnace.2. Disconnect ...
Page 14 - VIII. ELECTRICAL CONNECTIONS
14 IO-247C 10/05 Common sources of chlorine and fluorine compoundsinclude indoor swimming pools and chlorine bleaches,paint strippers, adhesives, paints, varnishes, sealers,waxes (which are not yet dried) and solvents used duringconstruction and remodeling. Various commercial andindustrial processes...
Page 15 - Line voltage wiring; Integrated Ignition Control
15 IO-247C 10/05 CAUTION L ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. W IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. V ERIFY PROPER OPERATION AFTER SERVICING. WARNING T O AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE MUST BE ELECTRICALLY GROUNDED IN...
Page 16 - Wire routing must not interfere with circulator blower; INGLE; Two-Stage Heating with Single-Stage Cooling; Thermostat Diagrams; timed
16 IO-247C 10/05 24 V OLT T HERMOSTAT W IRING NOTE: Wire routing must not interfere with circulator blower operation, filter removal, or routine maintenance. As a two-stage furnace, the furnace integrated control moduleprovides terminals for both “W1” and “W2”, and “YLO” and “Y”thermostat connection...
Page 17 - Air Cleaner; Control Module; Optional; Figure 15 - Accessories Wiring; IX. GAS SUPPLY AND PIPING
17 IO-247C 10/05 24 V OLT D EHUMIDISTAT W IRING The optional usage of a dehumidistat allows the furnace’scirculator blower to operate at a slightly lower speed during acombined thermostat call for cooling and dehumidistat call ford e h u m i d i f i c a t i o n . T h i s l o w e r b l o w e r s p e ...
Page 18 - CAUTION; Natural Gas; ORIFICE SIZE; The input to the furnace must be checked AFTER reorificing.
18 IO-247C 10/05 CAUTION T O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING. Inlet gas supply pressures must be maintained within the rangesspecified in the followin...
Page 19 - not; High; Pressure Switch Changes; Setting; Natural Gas Capacity of Pipe
19 IO-247C 10/05 In Canada, the series and rating plate input for the furnace applyto installations up to 2,000 feet (610m) above sea level. Kit HA-02 for natural and LP gases is required to convert furnaces fromelevations of 2,000 to 4,500 feet (610m to 1,370m). Canadiancertification applies to the...
Page 20 - Rigid metallic pipe and fittings.; Drip Leg; General Furnace Layout; When the gas piping enters through the right side of the furnace; Never exceed specified pressures for testing. Higher; WARN ING
20 IO-247C 10/05 – Rigid metallic pipe and fittings. – S e m i - r i g i d m e t a l l i c t u b i n g a n d m e t a l l i c f i t t i n g s .Aluminum alloy tubing must not be used in exteriorlocations. – Use listed gas appliance connectors in accordancewith their instructions. Connectors must be fu...
Page 21 - Pipe or; X. CIRCULATING AIR AND FILTERS
21 IO-247C 10/05 Maintaining proper gas pressure depends on three main factors: 1. Vaporization rate, depending on temperature of the liquid, and “wetted surface” area of the container or containers. 2. Proper pressure regulation. (Two-stage regulation is recommended for both cost and efficiency). 3...
Page 22 - XI. SEQUENCE OF OPERATION; balance; Furnace Input; Minimum Filter Sizes
22 IO-247C 10/05 XI. SEQUENCE OF OPERATION (INTEGRATED IGNITION CONTROL) Refer to Timing Charts for sequencing. The normal power up sequence is as follows: • 115 VAC power applied to furnace.• Integrated control module performs internal checks.• Integrated control module flashes LED lights.• I n t e...
Page 23 - HITE; Troubleshooting Chart
23 IO-247C 10/05 Check for leaks using an approved chloride-free soap and watersolution, an electronic combustible gas detector, or other approvedmethod. Verify that all required kits (propane gas, high altitude,etc.) have been appropriately installed. NOTE: An interlock switch prevents furnace oper...
Page 24 - White-Rodgers Model 36G54 Connected to Manometer; Inlet Gas Supply Pressure; Manifold Gas Pressure
24 IO-247C 10/05 On/Off Switch Inlet Pressure Boss High Fire Coil Terminal (HI) Low Fire Regulator Adjust Manometer Manometer Hose A High Fire Regulator Adjust Regulator Vent Common Terminal (C) Coaxial Coil Terminal (M) Outlet Pressure Boss Open to Atmosphere White-Rodgers Model 36G54 Connected to ...
Page 25 - Temperature Rise Measurement; OFF
25 IO-247C 10/05 G a s R a te R a n g e N o m i n a l L o w S t a g e 1 . 6 t o 2 . 2 " w . c . 1 . 9 " w . c . H i g h S t a g e 3 . 2 t o 3 . 8 " w . c . 3 . 5 " w . c . L o w S t a g e 5 . 7 t o 6 . 3 " w . c . 6 . 0 " w . c . H i g h S t a g e 9 . 7 t o 1 0 . 3 " w . ...
Page 27 - O F F; Heat Off Delay S; Items in this section refer to the; air circulator blower fan; Switches viewed in an upflow installation.; Adjustment Switches; XIII. OPERATIONAL CHECKS; Burner Flame
27 IO-247C 10/05 O FF O FF 8 7 4 3 2 1 OFF ON 4 3 2 1 ON OF F 4 3 2 1 ON ON 4 3 2 1 Cooling S peed Tap A Cooling S peed Tap B Cooling S peed Tap C Cool ing S peed T ap D * C o ol ing S p ee d T ap s ( * i nd ic ate s fa ctor y setting) OF F OF F 8 7 4 3 2 1 OFF ON 8 7 4 3 2 1 ON OF F 8 7 4 3 2 1 ON ...
Page 28 - XIII. SAFETY CIRCUIT DESCRIPTION
28 IO-247C 10/05 P RIMARY L IMIT The primary limit control guards against overheating resultingfrom insufficient conditioned air passing over the heat exchanger.If the primary limit control does not function during this test, thecause must be determined and corrected. Function of this controlshould ...
Page 29 - Internal Filter Removal
29 IO-247C 10/05 R ESETTING F ROM L OCKOUT Furnace lockout results when a furnace is unable to achieveignition after three attempts, or when it has lost flame five timesduring a single call for heat. It is characterized by a non-functioningfurnace and a one flash diagnostic LED code from the red LED...
Page 30 - “Operational; XVII. BEFORE LEAVING AN INSTALLATION
30 IO-247C 10/05 F LAME S ENSOR (Q UALIFIED S ERVICER O NLY ) Under some conditions, the fuel or air supply can create a nearlyinvisible coating on the flame sensor. This coating acts as aninsulator causing a drop in the flame sense signal. If the flamesense signal drops too low the furnace will not...
Page 31 - ON; FLASH
31 IO-247C 10/05 1 Integrated control module will automatically attempt to reset from lockout after one hour. Troubleshooting Chart • Furnace lockout due to an excessivenumber of ignition“retries” (3 total) 1 . • Auxiliary limit open • Locate and correct gas interruption. • Replace or realign ignite...
Page 33 - Wiring Diagram - AMV8
33 IO-247C 10/05 AUTO RESET F U S E 3 A YL 2 4 V A C PR D R A F T P R E S S U R E S W I T C H I N T E G R A T E D C O N T R O L 9 3 . I F A N Y O F T H E O R I G I N A L W I R E A S S U P P L I E D W I T H T H E F U R N A C E M U S T B E 4 . U N I T M U S T B E P E R M A N E N T L Y G R O U N D E D ...
Page 34 - Wiring Diagram - ADV8
34 IO-247C 10/05 Wiring Diagram - ADV8 AUTO RESET FUSE 3 A YL 24 VAC PU DRAFT PRESSURE SWITCH 9 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE 4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES. 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED W...
Page 35 - Quality Makes the Difference!; There’s No Better Quality.
35 IO-247C 10/05 NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size orefficiency. We have designed these units to significa...