Page 2 - TABLE OF CONTENTS; READ THESE STATEMENTS CAREFULLY AND FOLLOW THE; WARNING
2 Product Features ....................................................................................2 Component Identification/Tools Required ............................................4 Section A: Assembly Instructions ........................................................5 Section B: Install...
Page 3 - PRODUCT FEATURES
3 PRODUCT FEATURES The purpose of this booklet is to provide assembly, installation and operation information concerning Allstar Residential Garage Door Openers and related Accessory Products. NOTICE IT IS IMPORTANT THAT THIS INSTRUCTION MANUAL BE READ AND UNDERSTOOD COMPLETELY BEFORE INSTALLATION O...
Page 4 - COMPONENT IDENTIFICATION
4 DOOR ARMS DOOR MOUNTING BRACKETS SECTIONAL DOORS ONE-PIECE DOORS FRONT IDLER TROLLEY OUTER HALF CHAIN GUARD WALL MOUNTING BRACKET RELEASE ROPE AND HANDLE OPENER HARDWARE BAG DRIVE CHAIN MASTER LINKS STEPLADDER TAPE MEASURE WOOD BLOCK HAMMER TEE RAIL HACKSAW 1/2” OPEN END WRENCH SOCKET WRENCH 3/8” ...
Page 5 - ASSEMBLY INSTRUCTIONS
5 NOTE: The Tee Rail/Chain Assembly is packaged separately from the Power Unit. The Inner Trolley half, Front Idler Sprocket, Chain, Restraining Device and Limit Cams are assembled on the Tee Rail at the factory. Follow the steps outlined below to complete assembly prior to installation. Refer to th...
Page 6 - CONTACT YOUR DOOR; DO NOT CONNECT THE OPENER TO A; IMPORTANT INSTALLATION
6 WARNING! TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS! WARNING: AN UNBALANCED DOOR OR ONE THAT STICKS OR BINDS MAY PREVENT THE SENSING SYSTEM FROM WORKING PROPERLY, CAUSING INJURY OR DEATH. ENSURE DOOR IS PROPERLY BALANCED AND ELIMINATE ANY STICKING O...
Page 7 - Mounting the Front Bracket — Sectional Doors and One-; with Track; INSTALLING THE OPERATOR; FOR THESE TYPES OF DOORS USE 1/3 HP
7 WARNING SPRINGS, PULLEYS, CABLES AND MOUNTING HARDWARE USED TO BALANCE YOUR GARAGE DOOR ARE UNDER EXTREME TENSION AT ALL TIMES AND CAN CAUSE SEVERE INJURY OR DEATH IF DISTURBED. DO NOT ATTEMPT ADJUSTMENT. FRONT MOUNTING BRACKET MUST BE INSTALLED TO A STRUCTURAL SUPPORT (STUD) ON THE HEADER WALL. F...
Page 8 - INCHES; Mounting the Front Bracket — One; Without; LAG SCREWS
8 HIGH ARC RISE HIGH ARC RISE HORIZONTAL LINE 4 INCHES 6 INCHES 4 TO 8 INCHES 11 INCHES 8 TO 12 INCHES 16 INCHES STEP 1A: Mounting the Front Bracket — One Piece Doors Without Track: Mark a vertical centerline on the header above the door. Manually raise the door to its high arc position and temporar...
Page 9 - — Sectional Doors and One Piece Doors; with; STEP 3A; — One Piece Doors; without; Mount Power Head to Ceiling:
9 C: INSTALLING THE OPERATOR STEP 2: Raise the Tee Rail so that the Front Idler Bracket and Front Mounting Bracket align. Insert bolt and tighten nut loosely for now. Later in the installation, this nut must be tightened securely. STEP 3 — Sectional Doors and One Piece Doors with Track: Raise the Op...
Page 10 - STEP 6: DOOR ARM CONNECTION AND INSTALLATION; Install the door mounting
10 FIBERGLASS, ALUMINUM OR LIGHTWEIGHT STEEL GARAGE DOORS WILL REQUIRE REINFORCEMENT BEFORE INSTALLATION OF DOOR MOUNTING BRACKET. CONTACT YOUR DOOR MANUFACTURER FOR A REINFORCEMENT KIT CAUTION! STEP 6: DOOR ARM CONNECTION AND INSTALLATION NOTE: If the door is of light construction it may be necessa...
Page 11 - ANY
11 WARNING IMPROPER DOOR OPERATION COULD CAUSE INJURY OR DEATH. CAUTION LABEL MUST BE MOUNTED ON WALL NEAR THE PUSHBUTTON. ALL WARNINGS AND INSTRUCTIONS ON THE LABEL SHOULD BE STRICTLY ADHERED TO. STEP 7: Tie a double overhand knot in one end of the Emergency Release Rope and slip the other end thro...
Page 12 - A GFI Type receptacle is; purposes. Receptacle wiring should be No. 14 or heavier, and; must be in compliance with local building and electrical codes.; Install a 60 watt; Rough Service; bulb firmly in the light socket.
12 DISCONNECT POWER AT FUSE BOX AND OPENER BEFORE WIRING PERMANENTLY TO PREVENT ELECTROCUTION. WARNING IMPROPER WIRING COULD CAUSE ELECTROCUTION OR DAMAGE TO CIRCUITRY. FOLLOW LOCAL BUILDING AND WARNING STEP 9: Consult the label on the rear panel of the Opener to determine its proper working voltage...
Page 13 - AUXILIARY EQUIPMENT
13 INSTALLATION OF ALL-CLEAR PHOTOSYSTEM: STEP 1: Mark the position of the ALL-CLEAR™ Photosystem as follows: Mark a line on the left and right door jamb (close to the door track) FOUR (4) inches AND SIX (6) inches above the floor. The top mark is the maximum height and the bottom line is the minimu...
Page 14 - STEP 4; Although not required, it is; STEP 5; The door must
14 STEP 4 : Final Installation A. Attach the"U" brackets to the "L" brackets with a 1/4-20 carriage bolt, washer and hex nut (provided). Insert the bolt from the inside of the "U" bracket and hand tighten only at this time. B. Place the transmitter and receiver units into the...
Page 15 - INSTALLATION OF RADIO CONTROLS:; Setting The Coding Switches:; After setting the; POINTED STRAIGHT DOWN; toward; To gain access to the
15 INSTALLATION OF RADIO CONTROLS: The following instructions detail installation of Allstar Model 9931 Radio Controls. For other Radio models, see instructions packaged with product. Setting The Coding Switches: When setting the Coding Switches THE FACTORY PRE-SET CODES MUST BE CHANGED TO PREVENT U...
Page 16 - INSTALLATION OF DELUXE WALL STATION; optional accessory; OPERATING PARAMETERS
16 D: AUXILIARY EQUIPMENT INSTALLATION OF DELUXE WALL STATION The Allstar Plus Deluxe Wall Station is an optional accessory designed to work with any Allstar 3000 Series Operator. Connection to any other operator may damage the operator and/or Wall Station. Only connect one operator to each Wall Sta...
Page 17 - TO REDUCE THE RISK OF SEVERE INJURY OR; result in SERIOUS INJURY OR DEATH.; Testing the Limit Settings:; To check the Limit Settings, start the Opener; DECREASE; door travel and toward the Front; INCREASE; door travel. Adjust the Up Limit Cam so that the door comes to; OPERATION AND ADJUSTMENT INSTRUCTIONS
17 IF LIMITS ARE NOT ADJUSTED PROPERLY, THE EMERGENCY RELEASE MECHANISM MAY NOT WORK PROPERLY AND DOOR OPERATION COULD RESULT IN DOOR DAMAGE, SERIOUS PERSONAL INJURY OR DEATH! WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS! WARNING IMPORTANT SAFETY INSTRUCTION...
Page 18 - To test the
18 STEP 2: Adjusting the Sensitivity Force — Sensitivity System force adjustment screws are located on the side rails of the Power Unit and can easily be adjusted with a screwdriver. Turn the screws CLOCKWISE for more force and COUNTERCLOCKWISE for less force. STEP 3: Testing the Sensitivity Force —...
Page 19 - Operating the Deluxe Wall Station Controls —; Yellow-backlighting. Turns the operator; Security Switch —; Prevents unwanted door operation from pushbutton, key; STEP 5: Testing the All-ClearTM Photosystem —
19 A DAMAGED OR MALFUNCTIONING PHOTOELECTRIC ACCESSORY SYSTEM COULD ENABLE A GARAGE DOOR TO CLOSE ON PEOPLE OR PROPERTY, CAUSING SERIOUS INJURY OR DEATH. PERFORM THIS TEST MONTHLY TO ENSURE YOUR ALL-CLEAR IS WORKING PROPERLY . STEP 6: Operating the Deluxe Wall Station Controls — The Deluxe Wall Stat...
Page 20 - OPERATOR WIRING DIAGRAM
20 For Opener Models: 3000, 3500, 3500-P and J350 0 10 43 39 OPERATOR WIRING DIAGRAM
Page 21 - V irt uall y an y exi sti ng wi ri n g can be used. S ee the fi gures above.; Improved Sunlight Immunity.; WIRING AUXILIARY EQUIPMENT
21 Y o ur Al lstar Resident ia l Ga ra ge Do or O pener i s fu r nished wi th an enhanced All -Clear™ Phot os yst em. Ne w featur es i nc lude: T i me- S a v i n g E l ec t r ica l Co n ne c t ion s. No screw t er minals! Ju st st rip th e ends o f the wir es back 5/ 16 in ch an d plu g t hem int o ...
Page 22 - INSTALLATION CHECKLIST
22 BEFORE PLACING DOOR OPERATOR IN REGULAR SERVICE, MAKE SURE THAT: 1. THE FRONT AND REAR MOUNTS FOR THE OPENER ARE SOUND AND SECURE AND THE RAIL IS POSITIONED CORRECTLY ABOVE THE HIGH ARC OF THE DOOR, AND THAT THE OPENER IS POSITIONED OVER THE DOOR ACTION CENTERLINE. 2. FOR SECTIONAL DOORS AND ONE-...
Page 23 - TROUBLESHOOTING GUIDE
23 USE EXTREME CAUTION AT ALL TIMES WHEN ATTEMPTING TO DIAGNOSE AND RECTIFY PROBLEMS WITH YOUR GARAGE DOOR OPENER. BEFORE ATTEMPTING ANY SERVICE ON UNIT, DISCONNECT OPENER FROM POWER SUPPLY. YOUR GARAGE DOOR IS THE LARGEST MOVING OBJECT IN YOUR HOUSE, AND THE SPRINGS, PULLEYS, CABLES AND MOUNTING HA...
Page 24 - Manufacturer’s Limited Warranty; Allstar warrants its garage door operators as follows:
24 c.p. Allstar Corporation Downingtown, PA 19335 This garage door operator is built in the USA and complies with all requirements of Underwriters' Laboratories Standard UL-325. P/N 107726 Rev. C, 8/97 Manufacturer’s Limited Warranty Allstar warrants its garage door operators as follows: A. The driv...