AEG 80 / 120 kVA- Manuals

Page 5 - Safety Instructions; Read the manual before operating or working on the UPS.; • EMC Directive

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 5 1 Safety Instructions The UPS operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed enclosure is grounded to earth and IP20 rated aga...

Page 6 - User precautions; Use of the LCD control panel and Maintenance Bypass Switch (MBS)

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 6 1.3 User precautions The only user operations permitted are:- Start up and shut down of the UPS, excluding the commissioning start-up. - Use of the LCD control panel and Maintenance Bypass Switch (MBS) - Use of ...

Page 7 - Introduction; System description

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 7 2 Introduction The product described in this manual is a transformerless Uninterruptible Power System (UPS). It is a true online, continuous duty, double conversion, static state, three-phase system, providing ...

Page 8 - • No Resonance with power factor correction capacitors; technology

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 8 2.2 Feature: Active-Front Technology Traditional input THD filters are no longer needed with this UPS product. The build-in advanced rectifier technology of UPS modules provides perfect sinusoidal input power qu...

Page 9 - Basic system configuration; – UPS cabinet

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 9 A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load. Traditionally a parallel redundancy co...

Page 10 - UPS installation; Planning installation; conductive contaminants.

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 10 3 UPS installation Before installing the UPS systems read and understand how this manual applies to the system being installed. Use the procedures and illustrations in the following chapters to create a logical...

Page 11 - Unpacking and visual inspection; Unfasten front door latch and swing door open.

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 11 Figure 3. Minimum clearance in top and front of UPS 40-160 kVA 3.2 Unpacking and visual inspection The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove the pallet, perform the follow...

Page 12 - Figure 4; The UPS is delivered with the following items:; Plastic bag containing:

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 12 Figure 4 . Removing bolts and shipping brackets. Unpack the equipment by removing the packing and shipping materials. If the equipment has been transported in the upright position the outside ’Tip&Tel’ indi...

Page 13 - UPS cabinet installation; Unfasten front door latch and swing doors open.; Figure 5

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 13 3.4 UPS cabinet installation UPS cabinets must be permanently bolted or welded to the floor using the shipping brackets. Note! UPS cabinets can fall over if the shipping brackets are not used. Both rear and fr...

Page 14 - Warning

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 14 Warning SERIOUS INJURY MAY OCCUR. Battery cabinets are extremely heavy. If unloading in-structions are not closely followed, cabinet may tip. 5. Turn each jacking bolt consecutively, two full turns, until the 4...

Page 15 - Electrical installation; Procedure for locating the terminals; If not already open, unfasten front door latch and swing door open.

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 15 4 Electrical installation The customer has to supply the wiring to connect the UPS to the local power source. The electrical installation procedure is described in the following text. The installation inspecti...

Page 16 - UPS wiring procedure; The proper connection order is as follows:

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 16 Figure 6. UPS (40-80, 100-160 kVA) power and communication terminal locations 4.2 UPS wiring procedure The proper connection order is as follows: 1. Switch off the supply to the distribution point to which the ...

Page 19 - Table 2; Installing ferrite clip for battery breaker; Battery cabinets

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 19 Figure 9. Five-wire installation of the UPS system 100 – 160 kVA without MBS UPS rating Rectifier input Bypass input Load PE Battery Fusing Cable Fusing Cable Cable I nom Cable Cable 100 kVA 3-phase 3x160 A 3x...

Page 21 - Integral battery cabinet installation procedure

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 21 4.3.1 Integral battery cabinet installation procedure This procedure assumes the battery cabinet is located to the left of the UPS cabinet. Warning! The battery cabinet contains lethal voltages. Qualified serv...

Page 22 - cabinet using M4 screws.

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 22 11. Locate the large flat bracket from the field kit. Place one end of the bracket over the bolt on the bottom side of the lower right-hand hinge on the battery cabinet and the other end over the bolt on the bo...

Page 23 - Integral battery cabinet electrical connections

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 23 Figure 14. Battery cabinet hanger brackets. 4.3.2 Integral battery cabinet electrical connections All battery cabinets will arrive at the site with each battery connection string electrically disconnected. If ...

Page 25 - Repeat Step 6 for each battery cabinet, and then proceed to Step 8.; Separate battery cabinet Installation

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 25 6. After making sure that all battery breakers are in the OFF position, connect the string of battery trays together by mating the loose red connector from each tray to the fixed black connector mounted on the...

Page 26 - bottom side of the adjacent lower hinges on the battery cabinets.; Separate Battery Cabinet Electrical Connections

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 26 8. Two cabinet attachment brackets are provided for securing each cabinet at the top and bottom. A flat bracket joins the top of the cabinets and a larger flat bracket joins the cabinets at the bottom. Attach t...

Page 27 - Repeat Step 7 for each battery cabinet, and then proceed to Step 9.

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 27 7. After making sure that all battery breakers are in the OFF position, connect the string of battery trays together by mating the loose red connector from each tray to the fixed black connector mounted on the...

Page 28 - UPS communication interface

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 28 5 UPS communication interface The UPS has a standard, factory-installed XSlot communication bay with two slots. An optional second bay is available, providing two additional slots. Communications XSlot option c...

Page 29 - XSlot communication; Modbus Card; Wiring installation for XSlot connections

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 29 5.1 XSlot communication The UPS is compatible with the following XSlot cards. Refer to the manual supplied with the X-Slot card for user instructions. • ConnectUPS -X Web/SNMP/Hub Card - provides remote monito...

Page 30 - The procedure for connecting the control cables is the following:; Input and output connections

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 30 The procedure for connecting the control cables is the following: 1. Remove the front cover by lifting the cover from the bottom outwards by releasing the retaining clip. It’s located in the bottom part of the ...

Page 31 - Table 5

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 31 Terminal TB 1 Name Description 1 External EPO NC Normally Open and Normally Closed dry contacts used to activate EPO of UPS from a remote switch. 2 External EPO Com 3 External EPO NO 4 External EPO Com 5 Batte...

Page 32 - Reinstall conduit landing plate and install conduit.

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 32 4. If installing interface wiring from the bottom of the cabinet, proceed to step 5; otherwise, proceed to step 7. 5. Remove screws securing top internal safety shield panel and open panel to gain access to bot...

Page 33 - Remote emergency power off

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 33 5.3 Remote emergency power off A remote EPO switch can be used in an emergency to shutdown the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 23 An examp...

Page 34 - with the first Remote EPO.

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 34 Figure 24 . Remote EPO wiring diagram. 11. If you are installing multiple Remote EPO stations, wire additional stations in parallel with the first Remote EPO. 12. If required, install wiring from the Remote EPO...

Page 35 - Control Panel; Identification of the display areas

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 35 6 Control Panel The control panel, located on the front door of the UPS, contains LCD screen and pushbutton switches to control the operation of the UPS, and to display the status of the UPS system. Figure 25....

Page 37 - Input screen; The; Bypass screen; The; Battery screen; Output screen

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 37 Press the HISTORY pushbutton on the Active Events Menu bar to display the History Log. The History Log lists up to the 500 system events in chronological order, with the most recent event listed last. The Hist...

Page 38 - Output Current Screen; displays a real-time bar graph of the output current of the UPS. The

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 38 The Output Current Screen displays a real-time bar graph of the output current of the UPS. The graph shows the current for each phase. 6.2.3 Controls screen Press the CONTROLS pushbutton on the Main Menu bar to...

Page 40 - Status Indicators; The four symbols on the left side of the control panel are; Normal

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 40 6.3 Mimic Screen To select the Mimic screen from the Events, Meters, Controls, or Setup screens, press the RETURN pushbutton on the current menu bar. The Mimic screen shows the internal components of the UPS ca...

Page 41 - Operating instructions; Starting the UPS in Normal Mode; CONTROLS; Starting the UPS in Bypass Mode

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 41 7 Operating instructions The following procedures provide instructions for operating the UPS system. 7.1 Starting the UPS in Normal Mode To start the UPS system, perform the following procedure: 1. Close the U...

Page 42 - Starting the Power Module

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 42 2. Close UPS Bypass input feeder circuit breaker. 3. Observe UPS Control Panel display screen becoming active as an indication of logic power. 4. Press the CONTROLS pushbutton on the Main menu bar. The System C...

Page 43 - Transfer from Normal to Bypass Mode

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 43 7.4 Transfer from Normal to Bypass Mode Note! In Bypass Mode, the critical load is not protected from commercial power interruptions and abnormalities. To transfer the critical load to bypass mode, perform the...

Page 44 - Transfer from Normal to Bypass Mode with UPS

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 44 7.6 Transfer from Normal to Bypass Mode with UPS Shutdown 1. Transfer critical load to bypass by performing procedure in paragraph 7.4. 2. Press the CONTROLS pushbutton on the Main menu bar. The System Control ...

Page 45 - Using the LOAD OFF Pushbutton; LOAD OFF; Using the REMOTE EMERGENCY POWER OFF Switch

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 45 7.9 Using the LOAD OFF Pushbutton The LOAD OFF pushbutton from the Main menu bar or the System Controls screen menu bar initiates an UPS Load Off. This pushbutton can be pressed to control the UPS output. The ...

Page 46 - Press the REPO pushbutton switch.

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 46 1. Press the REPO pushbutton switch. The input, output, and bypass backfeed contactors open, the battery breaker or disconnect is tripped, and the Power Module is turned off immediately, without asking for veri...

Page 47 - Turn UPS from normal mode to mechanical bypass

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 47 7.11.1 Turn UPS from normal mode to mechanical bypass The procedure to turn the UPS to mechanical bypass switch is described below. 1. The normal start position should be following: 2. Perform transfer from no...

Page 48 - Turn UPS from mechanical bypass to normal mode; The normal start position should be following:

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 48 7.11.2 Turn UPS from mechanical bypass to normal mode The procedure to turn the UPS back to normal mode is described below. 1. The normal start position should be following: 2. Turn ON rectifier switch to conne...

Page 49 - Maintaining the UPS System; Important Safety Instructions; Remember that your UPS system is designed to supply power; EVEN WHEN DISCONNECTED; The UPS module interiors are unsafe until the DC power source; DO NOT ATTEMPT TO ACCESS; If you suspect that a battery string needs service, you

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 49 8 Maintaining the UPS System 8.1 General The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembl...

Page 50 - Performing Preventive Maintenance; Perform the following steps daily:

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 50 8.3 Performing Preventive Maintenance The UPS system requires very little preventive maintenance. However, the system should be inspected periodically to verify that the units are operating normally and that th...

Page 51 - Advanced maintenance; You have now saved the log to file.

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 51 8.4 Advanced maintenance In Terminal Mode (e.g. HyperTerminal program in Windows operating system) and with serial RS232 communication interface (Settings: 19200-8-N-1-N), the user can request the following:• ...

Page 53 - Wiring Parallel systems; Wall-mounted tie cabinet with MBS up to 2 UPS 40-60 kVA; System Parallel Module

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 53 9 Wiring Parallel systems The system parallel module (SPM) is recommended and has input connections up to four parallel UPS modules and make-before-brake type of system bypass switch. The UPS manufacturer prov...

Page 55 - Table 7; Total length of 1A + 1B

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 55 UPS module Cable A Cable C Fuse 1 40 kVA 35 mm² 16 mm² 80 A 60 kVA 50 mm² 25 mm² 100 A 80 kVA 70 mm² 35 mm² 125 A 100 kVA 95 mm² 50 mm² 160 A 120 kVA 120 mm² 70 mm² 200 A 160 kVA 185 mm² 95 mm² 250 A SPM Cable...

Page 58 - Close the door and secure with a latch.; Dimensions; Weight of the Tie cabinet is 217 kg.

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 58 6. Route input and output cables through wire way to the terminals of the cabinet. 7. System output cables (L1, L2, L3, and N) should be connected to copper bars either top or bottom of the cabinet. 8. System i...

Page 59 - XSlot Hot Sync card

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 59 9.3 XSlot Hot Sync card The parallel interface wiring requires the Hot Sync CAN bridge card. Figure 40 . Hot Sync CAN Bridge card and terminal interface The Hot Sync system communication wiring procudure shoul...

Page 62 - 0 Recycling the used UPS or batteries; These symbols indicate on a product:

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 62 10 Recycling the used UPS or batteries Before scrapping UPS or its battery cabinet, the battery bank must be removed. Local requirements must be followed in battery recycling or discard. The removal of batterie...

Page 63 - 1 Dimensional drawings

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 63 11 Dimensional drawings Figure 44. UPS cabinet dimensions. (40-80 kVA) Figure 45. UPS cabinet top and bottom dimensions. (40-80 kVA)

Page 68 - 2 Technical data; Environmental specification

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 68 12 Technical data 12.1 Standards UPS 40 kVA 60,80 kVA 100, 120 kVA 160 kVA Safety IEC/EN 62040-1-1, EN 60950 EMC IEC/EN 62040-2, UPS for restricted sales distribution Product IEC/EN 62040-3 12.2 Environmental s...

Page 69 - System DC circuit

UPS 40 – 160 kVA, 400V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 69 12.5 System DC circuit UPS 40 kVA 60,80 kVA 100, 120 kVA 160 kVA Battery monitoring Advanced Battery Management (ABM™) Battery type VRLA 12 Volts Battery qty 40 pcs. Nominal voltage 480 Volts (240 cells) Float...

Page 70 - Standard warranty

UPS 40-160 kVA, 400 V 50/60 Hz output User’s and Installation Guide 1023294 Revision C 70 13 Warranty 13.1 Standard warranty The product is warranted against defects in design, materials and workmanship for a period of twelve (12) months from its original date of purchase. The local office or distri...