BMW S 1000 RR - 2010- User Manual

Page 2 - tive to high temperature.; Trademarks; Akrapovič website at:; Copyright

www.akrapovic.com 2 Congratulations on purchasing an Akrapovič exhaust system. Please read these installation instructions carefully. If you have any trouble installing the system please contact your authorized dealer! IMPORTANT INFORMATION Exclusion of Certain Liability 1. The manufacturer, importe...

Page 4 - REMOVAL OF STOCK EXHAUST SYSTEM:; Put the motorcycle on a side stand, we recommend a racing stand.

www.akrapovic.com 4 Figure 1 Figure 2 REMOVAL OF STOCK EXHAUST SYSTEM: 1. 2. Put the motorcycle on a side stand, we recommend a racing stand. Unscrew the marked bolts from the muffler hanging bracket and the metal clamp at the muffler-collector connection (Figure 1). Remove the muffler together with...

Page 8 - WARNING: make sure not to damage the radiator’s cooling fins!

www.akrapovic.com 8 Figure 9 Figure 10 Pull the radiator’s bracket off the radiators (Figure 10). WARNING: make sure not to damage the radiator’s cooling fins! 9. WARNING: disconnect the turn signal elecrical connectors during removal of the middle cowling (Figure 9)!

Page 9 - Remove the header tubes valve cable from servo motor

9 Figure 11 Figure 12 Unscrew the radiator’s bracket off the engine block and both lambda sensors (Figure 11). 10. Remove the header tubes valve cable from servo motor (Figure 12). WARNING: do not turn the the servo motor wheel with force or the servo motor could be damaged!WARNING: do not disconnec...

Page 10 - Unscrew all nuts from the front header tube flanges

www.akrapovic.com 10 Figure 13 Figure 14 Unscrew all nuts from the front header tube flanges (Figure 13). WARNING: make sure not to damage the radiator’s cooling fins! 12. Unscrew the market bolt on both sides of the motorcycle and remove the stock exhaust off the motorcycle (Figure 14, 15). WARNING...

Page 12 - are correctly oriented; WARNING: do not fully tighten the flanges yet!

www.akrapovic.com 12 Figure 16 Figure 17 INSTALLATION OF THE AKRAPOVIČ RACING OR EVOLUTION EXHAUST SYSTEMS: 1. Set up and hand tighten the sleeves together with the flanges and springs onto the cylinder head; make sure they are correctly oriented (Figure 16, 17). WARNING: do not fully tighten the fl...

Page 13 - flanges to a specified torque

9.8Nm 7ftlb 9.8Nm 7ftlb 29Nm 22ftlb 13 Figure 18 Figure 19 Insert the middle header tubes all the way into the sleeves together, attach the springs and tighten the middle flanges to a specified torque (Figure 18). WARNING: use anti-seize copper paste on all nut threads! 2. Tighten the lambda sensors...

Page 16 - remove the stock exhaust cables off the stock exhaust valve and; For street legal Racing and Evolution only:; direct the exhaust valve cables to the Akrapovič exhaust valve

www.akrapovic.com 16 Figure 24 Figure 25 For street legal Racing and Evolution only: remove the stock exhaust cables off the stock exhaust valve and install them back onto the exhaust valve servo motor (Figure 24). WARNING: make sure, that you don’t swap the two cables! WARNING: do not turn the the ...

Page 17 - set the cable adjusters on the middle of the cable bracket, as shown.; useing Akrapovič bolts and heat resistant washers

9.8Nm 7ftlb 4.9Nm 3.6ftlb 17 For street legal Racing and Evolution only: set the cable adjusters on the middle of the cable bracket, as shown. Tighten the cable adjusters nuts to a specified torque (Figure 26). Figure 26 Figure 27 11. 10. For street legal Racing and Evolution only: tighten the carbo...

Page 18 - Akrapovič nut, bolt and washer

www.akrapovic.com 22 Nm 16 ftlb 18 Figure 28 12. Attach the additional Akrapovič stainless steel bracket to the stock right passenger footrest bracket, useing Akrapovič nut, bolt and washer (Figure 28, 29). Figure 29

Page 19 - left offset; of the carbon; scrape it along the muffler outer sleeve!; attach the optional Akrapovič carbon-fiber bracket as shown,

Figure 30 19 Figure 31 Correctly position the carbon-fiber clamp and slide it onto the muffler - bear in mind the left offset of the carbon fiber clamp viewed from the rear (Figure 31). WARNING: open the clamp slightly wider than the diameter of the outer sleeve of the muffler – do not scrape it alo...

Page 20 - washers, and nut as shown; necessary to tap the connection into place!

www.akrapovic.com Figure 32 22 Nm 16 ftlb 20 Figure 33 Align the muffler in respect to the motorcycle and tighten the muffler clamp to the bracket, using Akrapovič bolt, washers, and nut as shown (Figure 33). 16. Position the muffler correctly and slide it onto the outlet side of the link pipe. Atta...

Page 21 - For optional carbon-fiber muffler bracket only:; align the muffler in respect to the motorcycle and tighten the

Figure 34 2 Nm 1.4ftlb 21 Figure 35 Assemble the cowlings in the reverse order from the order in which they were removed (Figure 35). WARNING: tighten all cowling bolts to a recommended torque or check vehicle manufacturer manual! 18. 22 Nm 16 ftlb For optional carbon-fiber muffler bracket only: ali...

Page 22 - system is normal due to the high temperatures.; MAINTENANCE OF THE AKRAPOVIČ EXHAUST SYSTEM

www.akrapovic.com 22 IT IS NORMAL IF WHITE SMOKE COMES OUT OF THE MUFFLER ON FIRST OPERATION. DO NOT STAND BEHIND THE MUFFLER ON FIRST OPERATION. DO NOT USE AUTOMOTIVE WHEEL CLEANERS OR ANY CLEANING PRODUCTS WHICH CONTAIN ACIDIC ADDITIVES TO CLEAN AKRAPOVIČ EXHAUST SYSTEMS. 1. Clean the titanium exh...

BMW S 1000 RR - 2010- User Manual

Table of Contents:

Summary

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