Page 3 - Alamo Industrial; Watch; trial
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural MowerSafety Practices video and guide book. The video will familiarize and instruct mower-tractor operators...
Page 4 - Alamo Industrial Division is willing to provide
Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual Requester Name Phone: Requester Addr...
Page 5 - TABLE OF CONTENTS
TABLE OF CONTENTS SAFETY SECTION .............................................................................................................. 1-1 Safety Messages ...........................................................................................................................................
Page 7 - SAFETY SECTION
Safety Section 1-1 © 2009 Alamo Group Inc. SAFETY SECTION
Page 8 - Safety Messages
SAFETY SWINGTRIM 03/09 Safety Section 1-2 © 2009 Alamo Group Inc. SAFETY Safety Messages A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be tothe owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings,...
Page 17 - Decal Location
SAFETY SWINGTRIM 03/09 Safety Section 1-11 © 2009 Alamo Group Inc. SAFETY Decal Location NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to thedecals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of itscus...
Page 19 - Decal Description
SAFETY SWINGTRIM 03/09 Safety Section 1-13 © 2009 Alamo Group Inc. SAFETY Decal Description DANGER! - Multi Hazard - Failure to follow SafetyMessages and Operating Instructions can causeserious bodily injury or even death to Operator andOthers in area. P/N 02967827 DANGER! - Multi-Hazard Boom. Take ...
Page 23 - Federal Laws and Regulations
SAFETY SWINGTRIM 03/09 Safety Section 1-17 © 2009 Alamo Group Inc. SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a lega...
Page 69 - INTRODUCTION SECTION
Introduction Section 2-1 © 2009 Alamo Group Inc. INTRODUCTION SECTION
Page 70 - INTRODUCTION
INTRODUCTION SWINGTRIM 03/09 Introduction Section 2-2 © 2009 Alamo Group Inc. INTRODUCTION This Swingtrim Sickle Bar is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/oper...
Page 72 - Attention Owner/Operator
INTRODUCTION SWINGTRIM 03/09 Introduction Section 2-4 © 2009 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the Implement...
Page 73 - ASSEMBLY SECTION
Assembly Section 3-1 © 2009 Alamo Group Inc. ASSEMBLY SECTION
Page 74 - TRACTOR SELECTION; ATTACHMENT TO TRACTOR
ASSEMBLY SWINGTRIM 03/09 Assembly Section 3-2 © 2009 Alamo Group Inc. ASSEMBL Y TRACTOR SELECTION The SWINGTRIM is specifically designed to be fitted to all tractors with Category I linkage facility and aminimum weight inclusive of ballast to manufacturers specifications, of 650 kg (1430 lbs.).Check...
Page 75 - COUPLING UP HYDRAULICS; STORAGE
ASSEMBLY SWINGTRIM 03/09 Assembly Section 3-3 © 2009 Alamo Group Inc. ASSEMBL Y COUPLING UP HYDRAULICS Consult the tractor’s handbook for correct installation of the supply and return connection.Note that if the tractor is equipped with one or more quick release hydraulic couplings the Swingtrim sup...
Page 77 - OPERATION SECTION
Operation Section 4-1 © 2009 Alamo Group Inc. OPERATION SECTION
Page 78 - OPERATION; OPERA; ALAMO INDUSTRIAL SWINGTRIM
OPERATION SWINGTRIM 03/09 Operation Section 4-2 © 2009 Alamo Group Inc. OPERA T ION ALAMO INDUSTRIAL SWINGTRIM OPERATING INSTRUCTIONS Alamo Industrial swingtrims are manufactured with quality material by skilled workers. The implement isdesigned for cutting hedges, grass and weeds, around waterways,...
Page 79 - Standard Equipment and Specifications
OPERATION SWINGTRIM 03/09 Operation Section 4-3 © 2009 Alamo Group Inc. OPERA T ION 1. Standard Equipment and Specifications Standard Specifications CAT I Three Point Hitch Boom reach: 11’ Up, 14’ Out, 6’ Down Double Swing Main Boom Arm is 2-3/4” Tubing Dipper Arm is 2-1/4” Tubing Mechanical Breakaw...
Page 80 - OPERATOR REQUIREMENTS
OPERATION SWINGTRIM 03/09 Operation Section 4-4 © 2009 Alamo Group Inc. OPERA T ION 2. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read andunderstands the implement and tractor Operator ’s Manuals and is experienced in impl...
Page 81 - TRACTOR REQUIREMENTS; Tractor Requirements and Capabilities; ROPS and Seat Belt; Operator Thrown Object Protection
OPERATION SWINGTRIM 03/09 Operation Section 4-5 © 2009 Alamo Group Inc. OPERA T ION 3. TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the mower unit, the tractor must also be properlyequipped to provide operator protection, to alert approaching vehicle drivers of...
Page 82 - Tractor Horsepower; Tractor Lighting and SMV Emblem
OPERATION SWINGTRIM 03/09 Operation Section 4-6 © 2009 Alamo Group Inc. OPERA T ION 3.4 Tractor Horsepower The horsepower required to operate the mower depends on many factors including vegetation to be cut, terraincondition, operator experience, and condition of the mower and tractor. For most mowi...
Page 84 - GETTING ON AND OFF THE TRACTOR; Boarding the Tractor; Dismounting the Tractor
OPERATION SWINGTRIM 03/09 Operation Section 4-8 © 2009 Alamo Group Inc. OPERA T ION 4. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the implement and tractoroperator manuals. If any part of either manual is not completely understood...
Page 85 - STARTING THE TRACTOR
OPERATION SWINGTRIM 03/09 Operation Section 4-9 © 2009 Alamo Group Inc. OPERA T ION BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tract...
Page 86 - CONNECTING THE IMPLEMENT TO TRACTOR
OPERATION SWINGTRIM 03/09 Operation Section 4-10 © 2009 Alamo Group Inc. OPERA T ION 6. CONNECTING THE IMPLEMENT TO TRACTOR 1. Unbolt the upper halves of the yoke and fit them either side of the tractor’s top hitch bracket with the 3/4”UNF nut and bolt provided. If the tractor has only one top hitch...
Page 88 - Boom Unit Pre-Operation Inspection and Service
OPERATION SWINGTRIM 03/09 Operation Section 4-12 © 2009 Alamo Group Inc. OPERA T ION 7.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should berepaired and/or replaced immediately. To ensure the unit is ready...
Page 92 - Sickle Bar PRE-OPERATION Inspection; DO NOT OPERATE an UNSAFE TRACTOR or MOWER
OPERATION SWINGTRIM 03/09 Operation Section 4-16 © 2009 Alamo Group Inc. OPERA T ION Sickle Bar PRE-OPERATION Inspection Mower ID# ________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, allro...
Page 93 - Tractor PRE-OPERATION Inspection
OPERATION SWINGTRIM 03/09 Operation Section 4-17 © 2009 Alamo Group Inc. OPERA T ION Tractor PRE-OPERATION Inspection Mower ID# ________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, allrotat...
Page 94 - OPERATING THE IMPLEMENT
OPERATION SWINGTRIM 03/09 Operation Section 4-18 © 2009 Alamo Group Inc. OPERA T ION 8. OPERATING THE IMPLEMENT 8.1 Machine Controls Four levers individually control the operating functions; the knobs of which are color-coded according to usei.e. Red, Yellow, Green and Black which control the reach,...
Page 96 - Unclogging Cutterbar, Checks or Adjustments
OPERATION SWINGTRIM 03/09 Operation Section 4-20 © 2009 Alamo Group Inc. OPERA T ION 8.3 Forward Speed This is a matter of common sense and experience. It must be fast enough to maintain the correct oil flow, butslow enough to enable the cutterbar to do its job properly. 8.4 Highway Working If it is...
Page 97 - DRIVING THE TRACTOR AND IMPLEMENT
OPERATION SWINGTRIM 03/09 Operation Section 4-21 © 2009 Alamo Group Inc. OPERA T ION 9. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operatedand precautions to take while driving with an attached implement. Ensure t...
Page 99 - Starting the Tractor
OPERATION SWINGTRIM 03/09 Operation Section 4-23 © 2009 Alamo Group Inc. OPERA T ION 9.1 Starting the Tractor The procedure to start the tractor is model specific.Refer to the tractor operator ’s manual for startingprocedures for your particular tractor. Consult ana u t h o r i z e d d e a l e r i f...
Page 100 - Driving the Tractor and Boom
OPERATION SWINGTRIM 03/09 Operation Section 4-24 © 2009 Alamo Group Inc. OPERA T ION Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructionsto prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLYAND CAREFULLY. Avoid sudden starting and stop...
Page 101 - OPERATING THE TRACTOR AND IMPLEMENT
OPERATION SWINGTRIM 03/09 Operation Section 4-25 © 2009 Alamo Group Inc. OPERA T ION Always keep a careful lookout and use extreme care when working around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult y...
Page 102 - Foreign Debris Hazards/Overhead Obstructions; Operating Speed and Ground Speed
OPERATION SWINGTRIM 03/09 Operation Section 4-26 © 2009 Alamo Group Inc. OPERA T ION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such ...
Page 103 - Operating the Attached Head
OPERATION SWINGTRIM 03/09 Operation Section 4-27 © 2009 Alamo Group Inc. OPERA T ION 10.3 Operating the Attached Head • Objects tend to be thrown out from under thehead in the direction of blade rotation andtoward the raised edge of the shroud. Avoidcutting with the head tilted at an angle thatobjec...
Page 104 - Shutting Down the Implement
OPERATION SWINGTRIM 03/09 Operation Section 4-28 © 2009 Alamo Group Inc. OPERA T ION 10.4 Shutting Down the Implement To shut down attached boom head, first bring the tractor to a complete stop. Keep the engine speed at normaloperating speed of 540 RPM, and use the valve lever to turn the motor off....
Page 105 - DISCONNECTING THE IMPLEMENT
OPERATION SWINGTRIM 03/09 Operation Section 4-29 © 2009 Alamo Group Inc. OPERA T ION 12. DISCONNECTING THE IMPLEMENT 1. Select a firm level site. 2. Replace the stand leg to the park position with foot down. 3. Position the arms so that the motor is level with the bottom of the frame. 4. Disconnect ...
Page 106 - Transporting on Public Roadways
OPERATION SWINGTRIM 03/09 Operation Section 4-30 © 2009 Alamo Group Inc. OPERA T ION Before transporting the tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the cutterbar guard over the knife. Remember ke...
Page 109 - Hauling the Tractor and Implement
OPERATION SWINGTRIM 03/09 Operation Section 4-33 © 2009 Alamo Group Inc. OPERA T ION 13.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement,measure the height and width dimensions and grossweight of the complete loaded unit. Ensure that theload will be in complianc...
Page 110 - TROUBLESHOOTING GUIDE
OPERATION SWINGTRIM 03/09 Operation Section 4-34 © 2009 Alamo Group Inc. OPERA T ION 14. TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING - Check level of hydraulic fluid (see sight gauge on tank). Check to see if pump is functioning properly by attempting to use another cylinder or pressure gau...
Page 111 - MAINTENANCE SECTION
Maintenance Section 5-1 © 2009 Alamo Group Inc. MAINTENANCE SECTION
Page 112 - MAINTENANCE; LUBRICATION
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-2 © 2009 Alamo Group Inc. MAINTENANCE LUBRICATION Refer to the lubrication diagram and grease daily all points indicated. Remember, regular lubrication ensureslonger machine life and diminishes service costs.In addition, occasionally oil the con-rod ...
Page 113 - CUTTERBAR; Adjusting the Knife Guides
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-3 © 2009 Alamo Group Inc. MAINTENANCE CUTTERBAR Adjusting the Knife Guides Before commencing any checks or adjustments, lay the cutterbar flat on the ground. Select “CUTTERBAROFF”, switch off the tractor and disconnect the con rod. When adjusted corr...
Page 114 - Sharpening the Knife
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-4 © 2009 Alamo Group Inc. MAINTENANCE Sharpening the Knife After five to twenty operating hours, depending on the work involved the knives require re-sharpening.It is recommended that knives are removed from the cutterbar for re-sharpening.Switch off...
Page 115 - HYDRAULIC RAMS; Ram Seal Replacement- General Information; To Change Seals on Angle, Reach and 40 MM Dia Lift Ram; To Change Seals on 50 MM Dia Lift Ram
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-5 © 2009 Alamo Group Inc. MAINTENANCE HYDRAULIC RAMS Ram Seal Replacement- General Information 1. Whenever possible the ram should be removed from the machine and cleaned off before dismantling on a clean work bench. 2. When using a bench vice, do no...
Page 116 - Oil Requirements
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-6 © 2009 Alamo Group Inc. MAINTENANCE HYDRAULIC SYSTEM (Pump and Tank Kit) Oil Requirements Tank The machine is delivered from the factory without oil. Fill the reservoir with a light hydraulic oil asrecommended in the chart until the oil level is ap...
Page 117 - Oil Supply; Filtration Maintenance; Cylinder Rod Maintenance
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-7 © 2009 Alamo Group Inc. MAINTENANCE Oil Supply Check daily the oil level in the reservoir.Change the oil after the first 250 hours of use, then every 500 hours or every 12 months thereafter. Althoughthe oil does not wear out, it does eventually bre...
Page 118 - CONTROL VALVE
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-8 © 2009 Alamo Group Inc. MAINTENANCE CONTROL VALVE
Page 119 - Non Return Valve
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-9 © 2009 Alamo Group Inc. MAINTENANCE Non Return Valve The non return valve prevents the feedback of oil from the service parts. It is unlikely to need attention but ifremoved for cleaning, a new “O” ring should be used when refitted. Replacing Spool...
Page 120 - HYDRAULIC HOSES; Hose Replacement; Hose Warranty
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-10 © 2009 Alamo Group Inc. MAINTENANCE HYDRAULIC HOSES The condition of all hoses should be checked during routine servicing. Hoses that have been chafed ordamaged on their outer casing should be securely wrapped with waterproof adhesive tape to prev...
Page 121 - HOSE CONNECTIONS
MAINTENANCE SWINGTRIM 03/09 Maintenance Section 5-11 © 2009 Alamo Group Inc. MAINTENANCE HOSE CONNECTIONS
Page 124 - ALAMO INDUSTRIAL; An Alamo Group Company
ALAMO-INDUSTRIAL LIMITED WARRANTY 1. LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipalpurchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufactu...