Page 5 - INTRODUCTION
© 2005 Alamo Group Inc. Index -1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. ...
Page 6 - INDEX - ASSEMBLY INSTRUCTION
Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -2 Page Introduction Manual Introduction............................................................................ Index-1 Section 1 - Model Specifications DO NOT DO LIST (IMPORTANT).................
Page 8 - NOTES
Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -4 NOTES
Page 9 - Section 1
© 2005 Alamo Group Inc. Section 1 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 -5 425 - 5525, Asy. Man) 05/05 Model Specifications Section 1 STATEMENT OF POLICY It is the policy of Alamo Group to improve its products where it is possible and practical to do so.Alamo Group reserves the right to make ...
Page 10 - SPECIFICATIONS - SWITCH BLADE; DO NOT
© 2005 Alamo Group Inc. Section 1 - 2 Switch Blade (JD- 5105-5205- 5225, 5325, 5425, 5525, Asy. Man) 05/05 SPECIFICATIONS - SWITCH BLADE This manual was carefully prepared by Alamo Industrial in an effort to aid the repair technisian in keeping the performance of this mower up to the high standards ...
Page 13 - USING AN ADAPTER WITH A TORQUE WRENCH
© 2005 Alamo Group Inc. Section 1 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 1 USING AN ADAPTER WITH A TORQUE WRENCH If an adapter is attached to the drive of a torque wrench, the wrench will not give actual torque indicated by the setting of the handle. A sim...
Page 15 - Switch Blade; John Deere; General Information; Section 2
© 2005 Alamo Group Inc. Section 2 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switch Blade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD General Information Section 2
Page 16 - General Information / Installation Requirements
© 2005 Alamo Group Inc. Section 2 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INTRODUCTION: In Most diagrams there are Component Part Numbers Listed, Item numbers and Descriptions, This is because most parts shown as breakdown in drawings are for location &identif...
Page 18 - Replacement Oil Filter
© 2005 Alamo Group Inc. Section 2 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Replacement Oil Filter A replacement filter element for return filter assembly should be of the correct type when replaced.This Mower unit's hydraulic components have been carefully cleaned ...
Page 20 - WARNING; DO NOT WELD On This Unit During or After Installation:
© 2005 Alamo Group Inc. Section 2 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Lay Out Components in Display . It is helpful to lay out the component in as neat a display as possible. Lay out the Bolts according to size and length. Lay out the Nuts and washer by size. ...
Page 21 - Section 3; SWITCHBLADE; Installation
© 2005 Alamo Group Inc. Section 3 - 1 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 3 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Pump & Drive Shaft Installation
Page 32 - Drive Shaft Installation:
© 2005 Alamo Group Inc. Section 3 - 12 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Drive Shaft Installation: The Tractor will need modification to some of its components before mounting the Switch Blade nower Assembly. Perform these modifications before attemting any of the unit...
Page 33 - Switchblade; Frame Installation; Section 4
© 2005 Alamo Group Inc. Section 4 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Frame Installation Section 4
Page 37 - Mount Kit Component Identification
© 2005 Alamo Group Inc. Section 4 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Mount Kit Component Identification Figure 8 11. Install Operators Manual Cannister. The operator manual cannister bolts to the hydraulic tankon the side toward operator, this cannister shoul...
Page 39 - Hyd. Valve Control Handles; Section 5
© 2005 Alamo Group Inc. Section 5 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Hyd. Valve Control Handles & Hyd. Hose Connections Section 5
Page 40 - Control Valve & Valve Controls Installation
© 2005 Alamo Group Inc. Section 5 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Item Part No. Qty. Description 02982077 -- Valve Asy. W/ Fittings 02974306 -- Valve Asy. W/O Fittings 1. 02976934 2 Unload Plunger 2. 02966645 2 Poppet Asy. 3. 02966646 1 Spacer 4. 02976933 ...
Page 44 - Control Valve & Valve Controls Installation - CAB
© 2005 Alamo Group Inc. Section 5 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Run Cables and Wireharness through boot Figure 11 Control Valve & Valve Controls Installation - CAB Figure 12 Figure 10
Page 45 - Control Valve & Valve Controls Installation - Remote Cables
© 2005 Alamo Group Inc. Section 5 - 7 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Female Threaded Plunger Rod Conduit Sleeve Cross- Screw Hole Threaded Bead Figure 15 Figure 14 Figure 16 1. First remove the Cross- Screw from the bottom of the Control Stick Assembly. DO NO...
Page 47 - HydraulicControl Valve & Hoses
© 2005 Alamo Group Inc. Section 5 - 9 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 5. Install Electrical Switches. The electric neu- tral safety switch and the head reversing switch bothmount into the valve mounting bracket (See Figure22, and Electrical section in this ass...
Page 48 - Single RH Wing Shown; Hydraulic Connections / Hose Routing
© 2005 Alamo Group Inc. Section 5 - 10 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Single RH Wing Shown Hydraulic Connections / Hose Routing Figure 24
Page 49 - HydraulicPump Hose Connection
© 2005 Alamo Group Inc. Section 5 - 11 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 25 Figure 26 Suction Port Cylinder Valve Pressure Port Motor Pressure Port Pump SuctionHose From Tank Motor Pressure Hose Cylinder Valve Pressure Hose HydraulicPump Hose Connection 6...
Page 50 - Fill Hydraulic Tank
© 2005 Alamo Group Inc. Section 5 - 12 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Fill Hydraulic Tank Fill Hydraulic Tank with Oil: 1. DO NOT START TRACTOR until you have filled Hydraulic Oil Tank to a level as shown in Sight Glassgauge and fill the Suction Hose to Pump ...
Page 53 - Electrical Connections; Section 6
© 2005 Alamo Group Inc. Section 6 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Electrical Connections Section 6
Page 54 - MOTOR - PUMP ELECTRICAL CIRCUIT
© 2005 Alamo Group Inc. Section 6 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 MOTOR - PUMP ELECTRICAL CIRCUIT Electrical Circuit: RH Wing Mower The electrical circuit is a pre-assembled wire harness that will control the motor functions. The harness will be used with ...
Page 55 - Mechanical Repairs; Section 7
© 2005 Alamo Group Inc. Section 7 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Mechanical Repairs & Adjustments This Section is for the adjustment of the cutter bar / Knives if...
Page 56 - CUTTER BAR ADJUSTMENTS
© 2005 Alamo Group Inc. Section 7 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR ADJUSTMENTS Figure 3 Lead Adjustment: The lead angle is how far the outer end of the cutter bar runs forward of the inner end. The lead angle of the cutter bar is preset at the fa...
Page 59 - CUTTER BAR REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR REPLACEMENT Cutter Bar Assembly Replacement: Replacement of the complete cutter bar assembly will require the cutter bar assembly to be unbolted from skid shoe / break-a-way assem...
Page 60 - KNIFE BAR REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE BAR REPLACEMENT Knife Bar Replacement: Replace the Knife Bar assembly will require the cutter bar assembly to be unbolted from skid shoe / break-a-way assembly. Wear gloves as the kniv...
Page 61 - KNIFE REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 7 Switch Blade (JD- 5105-5205-5225-5325- 5425 - 5525 Asy. Man.) 05/05 KNIFE REPLACEMENT Knife Replacement: The Knives are very sharp, use gloves and caution when working with these knives. Securetractor so that it cannot be started until you are readyfor it to. Se...
Page 62 - OUTER SHOE ASSEMBLY REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 8 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 OUTER SHOE ASSEMBLY REPLACEMENT These are 7/16" grade 5 carriage bolts and will torque45 to 50 ft. lbs. The outer shoe sole is a replaceablewear item and be replaced as needed without di...
Page 63 - INNER SHOE WELDMENT REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 9 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INNER SHOE WELDMENT REPLACEMENT Inner Shoe Weldment Replacement: The Inner Shoe Weldment replacement will require other components to be removed in order to replace the weldment. Removal or ...
Page 65 - CARRIAGE ARM ASSEMBLY REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 11 Switch Blade (JD- 5105-5205-5 225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CARRIAGE ARM ASSEMBLY REPLACEMENT Carriage Arm Assembly Replace-ment: The carriage arm replacement will require the Back Pivot Plate to be unbolted with the skidshoe / break-a-way assembly ...
Page 66 - KNIFE DRIVE REPAIR / REPLACEMENT
© 2005 Alamo Group Inc. Section 7 - 12 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE DRIVE REPAIR / REPLACEMENT Knife Drive Assembly Repair / Replacement: 1. The knife drive assembly will be limited to the parts that can be replaced. The Actual knife drive subassembly...
Page 68 - NOTE
© 2005 Alamo Group Inc. Section 7 - 14 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTE
Page 69 - Mount Kit Components; Section 8
© 2005 Alamo Group Inc. Section 8 - 1 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 SWITCHBLADE John Deere JD-5105, JD-5205JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Mount Kit Components Identification Section 8
Page 96 - Common Component Identification - All Tractors
© 2005 Alamo Group Inc. Section 8 - 28 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Tank Asy. Canister Asy. Sight/Temperature Gauge Carriage Arm Asy Skid Shoe & BreakawayPre-Asy, w/ Cutterbar Motor Cover Weldment Skid Shoe & Actuator Pre-Asy Common Component Ident...
Page 98 - Hydraulic Schematic RH Wing Only
© 2005 Alamo Group Inc. Section 8 - 29 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Schematic RH Wing Only Mount Kit Component Identification
Page 99 - Hydraulic Schematic Dual RH & LH Wing
© 2005 Alamo Group Inc. Section 8 - 30 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 LH Actuater P1 P2 C1 C4 C3 C2 P1 P2 C2 C3 C1 C4 RH Cylinders LHCylinders Pressure In Return Out M1 Two Spool Control Valve & Switches P o r t “ D ” P o r t “ B ” LH Break-A- Way Valve ...
Page 100 - HYDRAULIC HOSE ROUTING SCHEMATIC
© 2005 Alamo Group Inc. Section 8 - 31 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 (2) P/N 02965475This hose is included in theCarriage Arm Asy 1 2 3 4 5 6 7 8 9 10 Mount Kit Component Identification HYDRAULIC HOSE ROUTING SCHEMATIC
Page 101 - HYDRAULIC HOSE ROUTING
© 2005 Alamo Group Inc. Section 8 - 32 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification Item Part No. Qty Description Tractor Model Type 1 001979 1 HOSE, #4 - 4FJX90 - 4FJX - 72" LG 5425-5525 CAB 02839000 1 HOSE, #4 - 4FJX - 4FJX - 64"...