Page 5 - NOTES
© 200 6 Alamo Group Inc. Axtreme Boom General Assembly (02-06) (Rev 02-20-07) NOTES
Page 6 - INTRODUCTION
© 2006 Alamo Industrial Index -1 Axtreme Boom - Asy Man (07/06) INTRODUCTION ABOUT THIS MANUAL: The intent of this publications to provide the competent technician with the information necessary to assemble the Alamo Industrial Product. This will, in turn provide for complete customer satisfaction. ...
Page 7 - INDEX
Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial Index -2 Section Page Index.. ........................................................................................................................ Index-1 to Index 2 Section 1 Safety Instructions ................................................
Page 9 - Section 1; Axtreme Boom
Section 1 - 1 © 2006Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 SAFETY SECTION Section 1 Axtreme Boom
Page 10 - Safety Section
Section 1 - 2 © 2006 Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 Safety Section Read these assembly instructions through completely and understand thembefore proceeding with the assembly of the equipement. A safe and careful operator is the best operator. Safety is of primary importance to thema...
Page 15 - Model; Section 2
© 2006 Alamo Industrial Section 2 - 1 Axtreme Boom - Asy Man (07/06) Axtreme Boom Model Specifications Section 2
Page 16 - SPECIFICATIONS - AXTREME BOOM; READ THIS BEFORE BEGINNING ASSEMBLY:; DO NOT
© 2006 Alamo Industrial Section 2 - 2 Axtreme Boom - Asy Man (07/06) SPECIFICATIONS - AXTREME BOOM READ THIS BEFORE BEGINNING ASSEMBLY: The Axtreme Boom has electronic components:. The electronic components can be damaged if care is not taken when performing repairs, testing and/or during assembly. ...
Page 21 - Tractor Preperations; Section 3
© 2006 Alamo Group Inc. Section 3 - 1 Axtreme Boom (Asy. Man) 07/06 Axtreme Boom Tractor Preperations Section 3 NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to the tractorcomponents can vary with tractor model. See ...
Page 22 - General Information / Installation Requirements
© 2006 Alamo Group Inc. Section 3 - 2 Axtreme Boom (Asy. Man) 07/06 General Information: The tools you will need at the assembly site are as follows: 1. Welding equipment (including correct head gear, eye shields, and protective clothing.) 2. Impact wrench or socket and ratchet set. 3. Rubber mallet...
Page 23 - General Information / Installation Requirements
© 2006 Alamo Group Inc. Section 3 - 3 Axtreme Boom (Asy. Man) 07/06 Disconnect the negative lead (ground) from the battery terminal to prevent anydamage to the electrical system. WARNING! LEVELING TRACTOR: TRACTOR MUST be on level ground before assembly is begun. The tractor must be level, All tires...
Page 27 - DO NOT WELD On This Unit During or After Installation:
© 2006 Alamo Group Inc. Section 3 - 7 Axtreme Boom (Asy. Man) 07/06 WARNING DO NOT WELD On This Unit During or After Installation: DO NOT WELD any components or items on this unit after the installation of the maverick Boom has begun. The Maverick Boom uses electronic modules and compo-nents that co...
Page 29 - Fuel Tank; Section 4
© 2006 Alamo Group Inc. Section 4 - 1 Axtreme Boom (Asy. Man) 07/06 Axtreme Boom Battery, Exhaust & Fuel Tank Modification With Main Frame Installation Section 4 NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to t...
Page 30 - Battery Holder Relocation; Battery Holder Relocation:
© 2006 Alamo Group Inc. Section 4 - 2 Axtreme Boom (Asy. Man) 07/06 that will relocate the battery tray farther to the rear.This is done so the Boom Swing will not hit batterywhen in the transport position. The RH Step Will needto be removed to allow access to relocate battery. 2. Remove Factory Bat...
Page 31 - Exhaust / Muffler Relocation
© 2006 Alamo Group Inc. Section 4 - 3 Axtreme Boom (Asy. Man) 07/06 Exhaust / Muffler Relocation Exhaust/Muffler Relocation: 1. Remove The Exhaust (If Required, See As- sembly Drawings sent with unit) . . The Exhaust relocation kit will include a new mounting bracket,Bolting hardware, replacement ex...
Page 32 - Fuel Tank Replacement; Fuel Tank Replacement:
© 2006 Alamo Group Inc. Section 4 - 4 Axtreme Boom (Asy. Man) 07/06 Fuel Tank Replacement over head hoist to support and lift the wheel and tireassembly. The tractors factory fuel tank is mountedbehind the RH rear tire and wheel (See Figure 9). 2. Remove Tractors Factory Fuel Tank and Mounting Brack...
Page 34 - Frame Installation; Under Mount Frame Asy
© 2006 Alamo Group Inc. Section 4 - 6 Axtreme Boom (Asy. Man) 07/06 Frame Installation Under Mount Frame Asy (24 & 30 ft are the same except for the LH weight) 30 ft model only Swing Cylinders Swing Cylinder Pivot Bushings Swing Cylinder Trunnion Mount Weldment Swing Cylinder Cover Boom Mount, M...
Page 42 - Adjust Boom Swing Stop
© 2006 Alamo Group Inc. Section 4 - 14 Axtreme Boom (Asy. Man) 07/06 Adjust Boom Swing Stop CAUTION ! You MUST READ and UNDERSTAND this section as it is critcal BEFORE attempting to put boom rest position the first time. FAILURE TO PERFORM THISADJUSTMENT could cause damage to the cab of the tractor....
Page 45 - Wheel Weight; Section 5
© 2006 Alamo Group Inc. Section 5 - 1 Axtreme Boom (Asy. Man.) 07/06 Axtreme Boom Wheel Weight Installation Section 5 This section show the secondary weight that can be added to the LH rear wheel. NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model...
Page 46 - Rear Wheel Counter Weight
© 2006 Alamo Group Inc. Section 5 - 2 Axtreme Boom (Asy. Man.) 07/06 Rear Wheel Counter Weight Item Part No. Qty Description 1 02979603 3 Hex Head Bolt, 7/8" NC X 16" 2 02971569 3 Wheel Weight Washer, Special 3 02970758 1 Wheel Weight Casting, 1400 lbs. 4 5JRC1490 3 Locknut, Top Lock 7/8"...
Page 47 - Figure 3
© 2006 Alamo Group Inc. Section 5 - 3 Axtreme Boom (Asy. Man.) 07/06 Rear Wheel Counter Weight Installing Wheel Weight 1. This Wheel Weight is 1400 lbs. Always use caution whenworking with it. 2. Locate the three Holes in LH Rear Wheel. Make sure theseholes are 15/16" dia. if not, theymust be re...
Page 49 - Section 6; Typical
© 2006 Alamo Industrial Section 6 - 1 Axtreme Boom (Asy Man) 07/06 Axtreme Boom Section 6 Typical Pump - Driveline - Hyd Assembly instructions NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to the tractor compo-nents ...
Page 55 - Motor Control Valve Block
© 2006 Alamo Industrial Section 6 - 7 Axtreme Boom (Asy Man) 07/06 Figure 15 Motor Control Valve Block Pump - Driveline - Hose Installation The pump / motor control valve block, this bolts to the right hand side of the pump (SeeFigure 13, 14, 15 & 16). The pressure and returnhoses are connected ...
Page 56 - Used with Swivel Head Option Only
Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 8 Pump - Driveline - Hose Installation Cylinder Diverter Valve Block The Cylinder Diverter Valve Block is used to control the hydraulic head swivel option if used.The control block diverts the hydraulic pressurethrough a bypass by usin...
Page 61 - Installation; Section 7
© 2006 Alamo Group Inc. Section 7 - 1 Axtreme Boom (Asy. Man) 07/06 Axtreme Boom Boom & Head Installation With Hyd Connections Section 7 NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to the tractor compo-nents ca...
Page 62 - Boom / Head Installation
© 2006 Alamo Group Inc. Section 7 - 2 Axtreme Boom (Asy. Man) 07/06 Boom / Head Installation Figure 1 Swing Cyl. Hose with Green / White Tie Swing Cyl. Hose with Green Tie Rear of Tractor Boom Installation / Boom Hoses: 1. Turret Assembly, The turret assembly has the cylinders connected and the hose...
Page 64 - Boom / Head Installation
© 2006 Alamo Group Inc. Section 7 - 4 Axtreme Boom (Asy. Man) 07/06 Figure 4 Figure 5 Figure 6 Figure 7 50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch Mount 60 Inch Head with Swivel Hitch Mount 60 Inch Head with Swivel Hitch Mount Boom / Head Installation Motor Circuit Hoses to Bo...
Page 67 - Hydraulic Hose Connections
© 2006 Alamo Group Inc. Section 7 - 7 Axtreme Boom (Asy. Man) 07/06 Boom Cylinder Circuit Hoses: Electrical Joystick Controlled Valve (Option) Color Tie (Code) Hose Size Port Diverter Hyd. Function Green G SAE # 6 A --- Swing, Back (Rod End) Green / White G/W SAE # 6 B --- Swing, Forward (Base End) ...
Page 73 - Section 8; Remote Valve Cable
© 2006 Alamo Industrial Section 8 - 1 Axtreme Boom (Asy Man) 07/06 Axtreme Boom Section 8 Remote Valve Cable Installation This Control valve is the Standard 5 Spool that is remote cable controlled, with the 5 Th. Spool operating the Door or the Swivel Head Mount Option through a diverter valve. TheS...
Page 75 - Wire Harness - Cable Controled Valve
© 2006 Alamo Industrial Section 8 - 3 Axtreme Boom (Asy Man) 07/06 Wire Harness - Cable Controled Valve Figure 1
Page 76 - Valve Remote Cable Controls
Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 4 MechanicalRemote CableControled Valve(Standard) Figure 1 Door (Y ellow / White) Tilt (Red / White) Tilt (Red) Dipper (Blue / White) Dipper (Blue) Lift (Orange / White) Lift (Orange) Swing (Green / White) Swing (Green) Pressure Supply ...
Page 85 - Optional; Section 9
© 2006 Alamo Industrial Section 9 - 1 Axtreme Boom (Asy Man) 07/06 Axtreme Boom Optional Electric / Hydraulic Joystick Cylinder Control Valve Installation Section 9 NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to th...
Page 86 - Joystick Mounting
© 2006 Alamo Industrial Section 9 - 2 Axtreme Boom (Asy Man) 07/06 Joystick Mounting Joystick Optional : The joystick is an option and allows the mower & boom to be operated with electronic control. The joystick will be mounted in different ways depending on the type tractor you have. Some model...
Page 97 - Axtreme Boom; Fill Hydraulic Tank
© 2006 Alamo Group Inc. Section 10 - 1 Axtreme Boom ( Asy. Man.) 07/06 Axtreme Boom Fill Hydraulic Tank & Start Up Instructions Section 10 NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to the tractorcomponents ca...
Page 101 - INSPECTION CHECKLIST
© 2006 Alamo Group Inc. Section11 - 1 Axtreme Boom (Asy. Manl) 07/06 Axtreme Boom PRE-DELIVERY INSPECTION CHECKLIST Section 11 NOTE: This shows a basic mount for the frame installation and may not be thesame for your tractor model. The way the frame mounts to the tractorcomponents can vary with trac...
Page 102 - PRE-DELIVERY INSPECTION CHECKLIST
© 2006 Alamo Group Inc. Section 11 - 2 Axtreme Boom (Asy. Manl) 07/06 PRE-DELIVERY INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. (See previous pages for component location) Saftey Equipment: ----- Operat...