Page 5 - P r o t e c t P V . 6 3 0; Operating instructions; PS AED
P r o t e c t P V . 6 3 0 Operating instructions AEG Power Solutions GmbH, Warstein-Belecke Department: PS AED Revision: 00 Revision date: 23.01.2013 / Schenuit Released: 23.01.2013 / Wäsche Document no. 8000047961 BAL, en
Page 6 - AEG Power Solutions GmbH; Warstein
Protect PV.630 Operating Instructions 2 of 72 8000047961 BAL AEG Power Solutions GmbH Emil-Siepmann-Strasse 32 59581 Warstein Germany +49 2902 763 100 Fax: +49 2902 763 645 e-mail: [email protected] Internet: http://www.aegps.com
Page 7 - Table of Contents; Particular Dangers associated with Photovoltaic Systems 14
Protect PV.630 Operating Instructions 8000047961 BAL 3 of 72 Table of Contents 1 Information on How to Use these Instructions ............... 6 1.1 General Information ............................................................. 6 1.2 Target Groups ...........................................
Page 10 - Information on How to Use these Instructions; Information; Validity; Type designation
Protect PV.630 Operating Instructions 6 of 72 8000047961 BAL 1 Information on How to Use these Instructions This chapter contains general information about these instructions and the people they are intended for. The Protect PV.630 with two control cabinets (+DCD/ACD, +INV) is referred to as 'equipm...
Page 11 - Handling; Groups
Protect PV.630 Operating Instructions 8000047961 BAL 7 of 72 Handling These instructions are structured so that all work necessary for operation can be performed by appropriately qualified skilled per-sonnel. Illustrations are provided to clarify and facilitate certain steps. If danger to personnel ...
Page 12 - Skilled Personnel Skills and Trainings; person responsible
Protect PV.630 Operating Instructions 8 of 72 8000047961 BAL Only operate the equipment in perfect working order and in ac- cordance with good electrical engineering practice Arrange a fault detection check immediately if the equipment starts to behave differently Keep all safety signs and war...
Page 13 - Obligations of skilled personnel; Instructions
Protect PV.630 Operating Instructions 8000047961 BAL 9 of 72 Obligations of skilled personnel Observe the following safety instructions. Work on and in electrical equipment is governed by strict rules in order to avoid electrical accidents. The rules are summarised in the five rules of safety. You...
Page 14 - Explanation of Symbols and Safety Instructions; Explanation of Symbols; Table 1
Protect PV.630 Operating Instructions 10 of 72 8000047961 BAL 2 Explanation of Symbols and Safety Instructions All of the symbols and abbreviations used in the text are described below. 2.1 Explanation of Symbols This section describes the symbols used in these instructions. Symbol Meaning Hazard sy...
Page 15 - All safety instructions have the following structure:; Symbol; General hazard source; Risk posed by flammable material; S I G N A L W O R D; DANGER
Protect PV.630 Operating Instructions 8000047961 BAL 11 of 72 2.2 Safety Instructions All safety instructions have the following structure: Type and source of hazard Consequence(s) of noncompliance Measure(s) to avoid hazard. Figure 1 Warning associated with operator action 2.2.1 Signal Words Used...
Page 16 - Risk posed by corrosive vapours and liquids; Signs Containing Orders for Personal Protective Equipment; Wear insulating safety boots.
Protect PV.630 Operating Instructions 12 of 72 8000047961 BAL Risk posed by corrosive vapours and liquids Risk posed by explosive material Table 3 – Hazard symbols 2.2.3 Signs Containing Orders for Personal Protective Equipment The following signs relate to the use of personal protective equip-ment....
Page 17 - Awareness
Protect PV.630 Operating Instructions 8000047961 BAL 13 of 72 2.2.4 Abbreviations The following abbreviations are used in these operating instruc-tions: DOU Display and operation unit AC Alternating current BGV Regulation set out by Employer's Liability Insurance Association (Germany) CAN Controller...
Page 18 - Dangers; Contact with voltage! Extremely high DC voltages of; D A N G E R
Protect PV.630 Operating Instructions 14 of 72 8000047961 BAL All necessary operational measures must be initiated prior to deactivating any safety device in order to perform mainte-nance, repair or any other work on the unit. Safety awareness also entails informing colleagues of any unsuit-able b...
Page 19 - System stop switch; Safety Signs and Warning Notices on the Equipment
Protect PV.630 Operating Instructions 8000047961 BAL 15 of 72 System stop switch The system stop switch is on the door of the equipment's DC/AC control cabinet. The system stop switch is not intended for switching off the equip-ment. It may only be used in an emergency. The DOU is used, amongst othe...
Page 20 - Equipment; The space requirement for the opened equipment doors; Hazards
Protect PV.630 Operating Instructions 16 of 72 8000047961 BAL 2.7.2 Lockable Equipment Doors The equipment doors are fitted with a control cabinet lock. This prevents unauthorised personnel from accessing the equipment. The equipment door must be kept closed at all times. It may be opened for mainte...
Page 21 - Electric shock after activating “System stop”!; Risk to life due to electric shock.
Protect PV.630 Operating Instructions 8000047961 BAL 17 of 72 2.8.1 Electrical Hazards Electric shock after activating “System stop”! Parts of the equipment remain live after “System stop” has been activated (e.g. external voltage present at re-mote signal terminals). Risk to life due to electric sh...
Page 22 - Water in electrical equipment!; Risks; Spread of smoke in electrical operating areas.; W A R N I N G
Protect PV.630 Operating Instructions 18 of 72 8000047961 BAL i Using residual-current-operated safety devices (FI) alone is not permitted. Water in electrical equipment! Risk to life due to electric shock. Do not use water to clean the cabinets. Do not place any vessels containing fluids on ele...
Page 23 - Failure of remote signalling.; Risks from Maintenance and Repair Work; A T T E N T I O N
Protect PV.630 Operating Instructions 8000047961 BAL 19 of 72 2.8.4 Risks due to Loss of Control Failure of remote signalling. If remote signalling fails or the signal lines are interrupted, the control room can no longer control the equipment. In such an event, faults can only be identified locally...
Page 24 - Product; Description; not
Protect PV.630 Operating Instructions 20 of 72 8000047961 BAL 3 Product Details The equipment has been designed for solar power plants and pro-vides professional solutions for the use of installations covering large roofs or in open spaces. 3.1 Product Description The equipment is a solar inverter (...
Page 25 - Dimensions and Views; Use; Safety
Protect PV.630 Operating Instructions 8000047961 BAL 21 of 72 3.2 Dimensions and Views 20 70 66 0 92 5 1500 1200 75 60 0 62 5 600 11,5 2700 Figure 3 Dimensions and views 3.3 Appropriate Use Only operate the equipment with the maximum permissible con-nection values stated in the technical data sheet....
Page 26 - The following information appears on the nameplate:
Protect PV.630 Operating Instructions 22 of 72 8000047961 BAL 3.4 Inappropriate Use No liability is accepted if the equipment is used for applications not intended by the manufacturer (= inappropriate use). Inappropriate use can cause serious or fatal personal injury. The responsibility for any meas...
Page 28 - Elements
Protect PV.630 Operating Instructions 24 of 72 8000047961 BAL The main assemblies of the inverter are: DC load interrupter switch Q4 Inverter stack, display and control unit with communication components AC filter Inverter output contactor K7 Mains transformer (external) Mains disconnect...
Page 29 - System; Modes; Two different operating modes may be used:; Operation
Protect PV.630 Operating Instructions 8000047961 BAL 25 of 72 4 System Description This chapter describes the operating modes and functions of the equipment. 4.1 Operating Modes Two different operating modes may be used: Individual operation Partner operation 4.1.1 Individual Operation In indivi...
Page 30 - System; Description of Sequence Control; Possible change of status:; The “Waiting for Feed Conditions” Status
Protect PV.630 Operating Instructions 26 of 72 8000047961 BAL 5 System Function 5.1 Description of Sequence Control As soon as the equipment's control module is supplied with volt-age, sequence control starts. Initially, load interrupter switch Q4 remains open. Once the initiali-sation phase is comp...
Page 32 - If a deactivating or self-acknowledging fault is triggered (; Sequence Control During the Course of the Day
Protect PV.630 Operating Instructions 28 of 72 8000047961 BAL If a deactivating or self-acknowledging fault is triggered, the equipment switches to the “Fault” status. The status can be switched from “Operation” to “OFF” using the “Off” control command. 5.1.5 The “Fault” Status If a deactivating or ...
Page 33 - Later in the evening:
Protect PV.630 Operating Instructions 8000047961 BAL 29 of 72 If the DC voltage continues to increase due to the sun's rays get-ting stronger and the mains voltage and mains frequency are with-in acceptable limits, a start-up attempt is made. During a start-up attempt, the inverter stack is switched...
Page 34 - Permissible voltage dip after switching on the stack:; Variable delay in the “Waiting” status
Protect PV.630 Operating Instructions 30 of 72 8000047961 BAL 5.1.8 Sequence Control Parameters Switch-on conditions Underfrequency, overfrequency, undervoltage, overvoltage: The equipment will only switch from the “Waiting for feed condi-tions” status to the “Operation” status if the feed condition...
Page 35 - Description of Fan Control; Extends the operating time of the fans
Protect PV.630 Operating Instructions 8000047961 BAL 31 of 72 5.2 Description of Fan Control 5.2.1 General The equipment features temperature-dependent fan control. The fans are either switched off, run on a fast or slow fan stage (cabi-net fan only) or are gradually speeded up or slowed down (stack...
Page 36 - minimum time in the fast fan stage:
Protect PV.630 Operating Instructions 32 of 72 8000047961 BAL 5.2.3 Cabinet Fan Control Parameters Unit exhaust air temperature limit value for switching on the fan: If the highest exhaust air temperature rises above this limit value, the fans which were switched off are switched to the fast fan sta...
Page 37 - Parameters of Inverter Stack Fan Control; IGBT temperature limit value for switching off the fan:; Monitoring
Protect PV.630 Operating Instructions 8000047961 BAL 33 of 72 Variable speed depending on IGBT temperature Fan switched off Initialisation Maximum speed, minimum time! IGBT temperature < limit value IGBT temperature > limit value Minimum time elapsed Figure 8 Fan control 5.2.5 Parameters of In...
Page 38 - This type of solar cell does not require active earthing.; Starting the insulation test manually:; No action, since the insulation test is always active.
Protect PV.630 Operating Instructions 34 of 72 8000047961 BAL Sequence control behaviour differs depending on which solar cells are connected. The solar cells do not need to be earthed for op-eration with monocrystalline or polycrystalline solar cells. In this case, insulation measurement is always ...
Page 39 - Monitoring in Partner Operation
Protect PV.630 Operating Instructions 8000047961 BAL 35 of 72 Maintenance mode: Maintenance mode can be triggered either via a command or by means of remote signalling. Active earthing switches off immedi-ately when maintenance mode is activated. However, the digital signals from the isometer contin...
Page 40 - Tracker
Protect PV.630 Operating Instructions 36 of 72 8000047961 BAL 5.4 MPP Tracker In the “Operation” status (see Chapter 5.1.3), the inverter detects the maximum power point (MPP) of the PV cells. The MPP tracker detects the point at which the solar cells give off maximum power. This enables the system ...
Page 41 - Change of status to separate operation:; Change of status to linked operation:
Protect PV.630 Operating Instructions 8000047961 BAL 37 of 72 Figure 10 Linked operation in partner operating mode Change of status to separate operation: If capacity utilisation in the inverter which is switched on rises above a certain value, once a delay has elapsed, the two inverters are switche...
Page 42 - Linked Operation in the Event of a Fault; Partner Operation During the Course of the Day
Protect PV.630 Operating Instructions 38 of 72 8000047961 BAL If the faulty inverter has a self-acknowledging fault, the DC voltag-es of both inverters are compared. When the DC voltages are ap-proximately identical, the tie switch is closed and the inverter which is not affected by the fault is the...
Page 43 - “Extended” operating mode
Protect PV.630 Operating Instructions 8000047961 BAL 39 of 72 Later that morning: Insolation increases. As a result, the inverter feeding power into the mains works at increased capacity. If capacity utilisation rises above a certain value, the system switches to single operation. The tie switch ope...
Page 44 - Parameters of the “Extended” operating mode; Power rating for normal feed-in capacity:; Monitoring Systems, Messages and Faults
Protect PV.630 Operating Instructions 40 of 72 8000047961 BAL The inverter is designed for a rated output power (sustained pow-er) of 630 kW, see the technical data sheet. However, at low sup-ply air temperatures, the inverter is capable of feeding in a higher power. When the function is activated, ...
Page 45 - A distinction is made between; deactivating; and; signalling faults; faults switch the equipment off permanently once; Signalling; faults do not have any effect on the equipment's se-
Protect PV.630 Operating Instructions 8000047961 BAL 41 of 72 A distinction is made between deactivating , self-acknowledging and signalling faults . Deactivating faults switch the equipment off permanently once they have occurred a number of times. K7 and Q4 are opened. When a fault first occurs, i...
Page 46 - Table of Faults; Temperature monitoring systems; ging; DOU message
Protect PV.630 Operating Instructions 42 of 72 8000047961 BAL 6.2 Table of Faults The monitoring systems listed below will cause the inverter to switch off, are self-acknowledging or signalling and are shown on the DOU with corresponding plain text: Temperature monitoring systems Fault/Message Deac-...
Page 47 - CAN I/O monitoring systems
Protect PV.630 Operating Instructions 8000047961 BAL 43 of 72 CAN I/O monitoring systems Fault/Message Deac- tivat-ing Self- acknow-led ging Signalling DOU message Feedback signal DC load interrupter switch Q4.1 X Q4.x: !Switch feedback fault! Switch position Q4.1 X Q4.x: Switch open Feedback signal...
Page 48 - Unit Monitoring Systems; #Stack current transformer –; !Communication fault parallel
Protect PV.630 Operating Instructions 44 of 72 8000047961 BAL Unit Monitoring Systems Fault/Message Deac- tivat-ing Self- acknow-led ging Signalling DOU message Monitoring fan fault cabinet fan X !Fan failure! Monitoring fan fault stack fans X !Fan failure! Monitoring K91 feedback signal fan contact...
Page 49 - DC voltage monitoring systems; Field rotation or phase fault
Protect PV.630 Operating Instructions 8000047961 BAL 45 of 72 DC voltage monitoring systems Fault/Message Deac- tivat-ing Self- acknow-led ging Signalling DOU message Monitoring DC overvoltage X #DC voltage deviation# Grid monitoring systems Fault/Message Deac- tivat-ing Self- acknow-led ging Signal...
Page 50 - Interfaces; Interface
Protect PV.630 Operating Instructions 46 of 72 8000047961 BAL 7 Interfaces PV power stations are usually monitored from a central location. Alongside the PV cells, the inverter is a key component of a power station, which is why various communication interfaces are availa-ble as standard. These incl...
Page 51 - Data; default
Protect PV.630 Operating Instructions 8000047961 BAL 47 of 72 7.1.2 Technical Data MultiCom CCC hardware data (assembly A29.1) Connector : Port 1 RS232 for configuration and COM server connection X2: 9-pin D-sub (socket; insulated) Port 2 RS232/RS485 for Modbus X5: 9-pin D-sub (socket; insulated) RS...
Page 52 - Structure of the MultiCom CCC Interface; Modbus
Protect PV.630 Operating Instructions 48 of 72 8000047961 BAL 7.1.3 Structure of the MultiCom CCC Interface 1 1 1 1 1 1 1 1 X3 X1 X2 X4 X5 J1 J5 J4 LED gn rt S1 RS232: RS485: B A B A Modbus Configuration Figure 13 MultiCom CCC interface as a Modbus interface (top view) Connections: X1: Internal inve...
Page 53 - Description of serial interfaces; Port 1: Serial interface X2; Port 2: Serial interface X5
Protect PV.630 Operating Instructions 8000047961 BAL 49 of 72 LED signals: Green/red flashes: Configuration can be selected via the ter-minal (up to 30 seconds after restarting) Green on: Operating status; no external communica-tion via X2 and X5 Green flashes: Data transmission on the serial interf...
Page 56 - Setting the terminal program:; No parity/no protocol
Protect PV.630 Operating Instructions 52 of 72 8000047961 BAL 9,5 12 19,5 Kab el/Cable Figure 17 Shield connection 7.1.4 Configuration The communication interface does not have to be configured in or-der to connect the PV inverter to the data logger system of the AEG “PV.LoG”. Once the bus cable has...
Page 57 - key
Protect PV.630 Operating Instructions 8000047961 BAL 53 of 72 Figure 18 Main menu If the configuration does not start, you must wait for 10 seconds and then repeat the procedure. Make sure that no data is received via the X2/X5 interfaces during this time. Press the following key in the main menu: &...
Page 58 - <2> to configure the delay time between a request from the
Protect PV.630 Operating Instructions 54 of 72 8000047961 BAL 7.1.4.2 Configuring the Modbus Protocol To access the X5 data protocol configuration, you must press <4> in the main menu: Figure 19 Data protocol configuration Press one of the following keys in the “X5 Data Protocol” menu: <TAB...
Page 59 - to accept the set values. The configuration is finished
Protect PV.630 Operating Instructions 8000047961 BAL 55 of 72 7.1.4.3 Configuring Modbus Data Transmission To access the X5 data transmission configuration, you must press <2> in the main menu: Figure 21 Modbus/JBus data transmission configuration Press one of the following keys in the “X5 Dat...
Page 60 - Server
Protect PV.630 Operating Instructions 56 of 72 8000047961 BAL 7.2 COM Server 7.2.1 General The COM server makes the PV inverter data available via an Ethernet network. A software application can communicate with the PV inverter via the network using a virtual COM port (this needs to be installed on ...
Page 61 - Configuration jumpers:
Protect PV.630 Operating Instructions 8000047961 BAL 57 of 72 Connections: CN1: Internal inverter bus and power supply MOD1: Ethernet connection CN5: Interface for firmware update Configuration jumpers: CN3: All closed (default) LED signals: Green LED (H1): The green LED on the assembly indicates th...
Page 62 - Integration Configuration
Protect PV.630 Operating Instructions 58 of 72 8000047961 BAL 7.2.5 Network Integration Configuration For network integration, you will need a free IP address for the COM server, the subnet mask plus the IP address for the gateway. This information can be obtained from your administrator if neces-sa...
Page 63 - If the specified power has been applied to the relay con-; Power supply connection
Protect PV.630 Operating Instructions 8000047961 BAL 59 of 72 7.3 Remote Signalling The remote signalling board is a contact interface for signalling PV messages and controlling PV units. It is supplied as an option for the AEG PV system and is intended for installation in the PV unit. The remote si...
Page 64 - The following default signals are used for remote signalling:
Protect PV.630 Operating Instructions 60 of 72 8000047961 BAL X7: Connection to MultiCom interface S1: Service switch X3: When a signal is received, the contact between the two contact points with the lower numbers is closed (normal-ly open or “NO”). X4: When a signal is received, the contact betwee...
Page 65 - Graphical Display and Operation Unit
Protect PV.630 Operating Instructions 8000047961 BAL 61 of 72 8 Graphical Display and Operation Unit 8.1 General The graphical D isplay and O peration U nit (DOU) is integrated into the front of the solar inverter. It serves to signal and visualise unit data and to control the inverter system. The D...
Page 66 - Acoustic signal generator:
Protect PV.630 Operating Instructions 62 of 72 8000047961 BAL 8.1.1 Signalling LEDs: Red, permanently ON: Deactivating fault (must be acknowledged via the menu) Red, flashing: Self-acknowledging deactivating fault Yellow, flashing: Self-acknowledging message Green OFF: INV in sleep mode Green, flash...
Page 67 - Possible symbol keys and their function:; Following the; start up the DOU for the first time
Protect PV.630 Operating Instructions 8000047961 BAL 63 of 72 Possible symbol keys and their function: Switch off inverter Switch on inverter Acknowledge acoustic signal generator Cursor up/Increase value/Scroll upwards Cursor down/Decrease value/Scroll downwards Cursor to the right Cursor to the le...
Page 68 - Structure
Protect PV.630 Operating Instructions 64 of 72 8000047961 BAL 8.3 Menu Structure 8.3.1 Menu Tree From all menus the system automaticallyreturns to the operating display aftera certain period of time if no keys arepressed on the DOU Start-up Operating display Service (password- protected) Password Po...
Page 69 - Display
Protect PV.630 Operating Instructions 8000047961 BAL 65 of 72 Additional submenus are displayed on the left-hand side. All se-lectable submenus are displayed in a frame. A black background indicates the current cursor position. The bottom line displays the current real time, which can be adjusted us...
Page 70 - Examples of possible displays:
Protect PV.630 Operating Instructions 66 of 72 8000047961 BAL At the top, a sun symbol indicates the current solar radiation trend. If the sun is black or a moon symbol is displayed, the PV voltage is so low that the inverter is in its idle state. An empty sun with no rays also indicates that the PV...
Page 71 - Solar radiation is too low, the inverter is in standby mode.
Protect PV.630 Operating Instructions 8000047961 BAL 67 of 72 Figure 31 Example of operating display Solar radiation is too low, the inverter is in standby mode. Figure 32 Example of operating display Solar radiation is too low, the inverter is in its idle state. The middle section displays the unit...
Page 73 - The right-hand side shows how the key is currently assigned.
Protect PV.630 Operating Instructions 8000047961 BAL 69 of 72 Figure 37 Example of yearly overview Yearly overview (t = year of start-up to current year) The right-hand side shows how the key is currently assigned. Figure 38 Operating display – Right-hand side Here you can switch the inverter on or ...
Page 74 - Values
Protect PV.630 Operating Instructions 70 of 72 8000047961 BAL Use the bottom key with the measuring instrument symbol to call up menus with detailed information on the status and the meas-ured values. This key flashes in the event of a fault in the unit, en-abling you to access menus containing addi...
Page 75 - ” will then appear on the top key.; Grid operation MPP; E and the inverter operating
Protect PV.630 Operating Instructions 8000047961 BAL 71 of 72 You can use the “Inverter” menu item to display the statuses and measured values for the inverter. You can toggle between the two menus using the “>” and “<” keys. In normal operation, the inverter can be switched on and off here, u...
Page 76 - In the “; ” menu, you can set the password for block-
Protect PV.630 Operating Instructions 72 of 72 8000047961 BAL The default password set by the factory is: 1201. In menus where switching operations are normally possible, block-ing is indicated by a key. 8.3.6 Fault History You can call up the “Fault history” menu from the “Main menu”. A data logger...
Page 77 - Installation and Start-up
P r o t e c t P V . 6 3 0 Installation and Start-up AEG Power Solutions GmbH, Warstein-Belecke Department: PS AED Revision: 00 Revision date: 23.01.2013/Schenuit Released: 23.01.2013/Wäsche Document no. 8000047963 BAL, en
Page 80 - General
Protect PV.630 Installation and Start-up 4 of 21 80000047963 BAL 1 General Information These instructions correspond to the technical specifications of the equipment at the time of publication. The contents of these instruc-tions do not constitute the subject matter of the contract, but are for info...
Page 81 - Transport, Storage and Installation; Installation Site Requirements, Operating Area
Protect PV.630 Installation and Start-up 80000047963 BAL 5 of 21 4 Transport, Storage and Installation 4.1 Packaging The system or the individual control cabinets are fastened to transport pallets and packed at the factory to withstand both rail and road transport. The system or the individual contr...
Page 82 - Risk of injury due to rotating fans!; C A U T I O N
Protect PV.630 Installation and Start-up 6 of 21 80000047963 BAL The required air is drawn in through the control cabinet doors and the ventilation slots at the base, and let out through the roof or the back panel. 20 70 66 0 92 5 1500 1200 75 60 0 62 5 600 11,5 2700 1 1 1 2 Figure 1 Air vents on th...
Page 83 - Insufficient dissipation of waste heat can damage the; Using a Crane to Transport and Install the System; Risk of accident due to suspended loads!
Protect PV.630 Installation and Start-up 80000047963 BAL 7 of 21 i Compliance with the requirements of IEC 60364-7-729 is mandatory when installing the system. Make sure that there is a space of at least 500 mm in front of the system (ensure compliance with national re- quirements, which may be diff...
Page 84 - Transporting the Equipment
Protect PV.630 Installation and Start-up 8 of 21 80000047963 BAL Transporting the Equipment Unscrew the fan cover (optional). Remove the fixing bolts from the transport pallet. Insert the two transport rails (1) (optional) and use the screws provided to screw them into the threaded bores (2) p...
Page 85 - Using a Forklift or Lowlift Truck to Transport the System; Risk of accident due to transport with industrial
Protect PV.630 Installation and Start-up 80000047963 BAL 9 of 21 4.5 Using a Forklift or Lowlift Truck to Transport the System Risk of accident due to transport with industrial trucks! Possibility of death or very serious injury. Only use industrial trucks if it is not possible to use a crane. O...
Page 87 - Separately; Inadequately qualified and untrained skilled person-
Protect PV.630 Installation and Start-up 80000047963 BAL 11 of 21 4.6 Installation and Assembly in the Event of Control Cabinets Being Supplied Separately Inadequately qualified and untrained skilled person- nel can damage the system! This can cause considerable damage to equipment. Only qualified...
Page 88 - Tightening Torque Values for Screw Connections
Protect PV.630 Installation and Start-up 12 of 21 80000047963 BAL 4.8 Tightening Torque Values for Screw Connections These values apply to the electrical and mechanical connections. They do not apply to the floor attachment of the system or the indi-vidual control cabinets where the floor is subject...
Page 89 - Connection; If the polarity of the lines is incorrect, this can dam-; This can cause considerable damage to equipment.
Protect PV.630 Installation and Start-up 80000047963 BAL 13 of 21 5 Connection Work R17.4 F86 A38.1 A38.2 A51 K62 F101 F84 F61 F60 F22 F13 S100 M2 X3.U X3.V X3.W F86.1 2700 20 28 18 00 22 8 1500 1200 L5.1-L5.3 A86.3 L4.1-L4.3 A86.2 A17 A91.1 K91 A29.1 A27 A115.1 A115.2 A12 A13 A20 R17.3 C12 C13 A1 F...
Page 90 - Connections; System not installed correctly!
Protect PV.630 Installation and Start-up 14 of 21 80000047963 BAL 5.1 External Connections i Establish the connections in accordance with the circuit diagram provided. The mains connection line for the inde- pendent power supply must be protected by the circuit breaker specified in the technical dat...
Page 91 - Inadequately qualified and untrained skilled personnel
Protect PV.630 Installation and Start-up 80000047963 BAL 15 of 21 5.2 Internal Connections in the Event of Control Cabinets Being Supplied Separately Inadequately qualified and untrained skilled personnel can damage the system! This can cause considerable damage to equipment. Only qualified skille...
Page 93 - Preparations; Before connecting the AC voltage, check:; left bridge block:
Protect PV.630 Installation and Start-up 80000047963 BAL 17 of 21 6.1 Start-up Preparations The following are required: 3-pin phase-rotation indicator Multimeter Two-pin voltage detector Circuit diagram Prerequisites: All miniature circuit breakers are switched on. All circuit breakers a...
Page 94 - right bridge block:; Connection of AC Voltage; Switchgear not connected correctly!
Protect PV.630 Installation and Start-up 18 of 21 80000047963 BAL Auxiliary power supply via external circuit 2 (E1:L/N/PE;AC230V); F60. 2 right bridge block: Auxiliary power supply via internally generated circuit 1; F61. (As delivered) i The bridge block must not be disconnected in "Operation&...
Page 95 - After connecting the AC voltage:; Auxiliary power supply via external circuit 2; Measure the clockwise rotating field at X3 (AC control cabinet).
Protect PV.630 Installation and Start-up 80000047963 BAL 19 of 21 After connecting the AC voltage: Auxiliary power supply via internally generated circuit 1 Switch on Q1 (external). Switch on Q26 (external). Measure the clockwise rotating field at X3 (AC control cabinet). Measure the voltage...
Page 96 - Connection of DC Voltage; After connecting the DC voltage:; Check that there is no voltage.; “Field rotation fault” fault message; Isolate the system to do this.; Other fault indications; See “Monitoring Systems, Messages and Faults” in the operat-
Protect PV.630 Installation and Start-up 20 of 21 80000047963 BAL 6.3 Connection of DC Voltage GCB Generator connection box Grid Power utility mains (supplying mains) DOU Display and operation unit After connecting the DC voltage: Switch off GCBs (external). Check that there is no voltage. Ins...
Page 97 - Isolating Solar Inverters; Procedure; Contact with voltage!
Protect PV.630 Installation and Start-up 80000047963 BAL 21 of 21 7 Isolating Solar Inverters The following are required: Multimeter Two-pin voltage detector Circuit diagram 7.1 Isolation Procedure Contact with voltage! Risk to life due to electric shock. The capacitors can continue to carry v...
Page 98 - Maintenance and Servicing
P r o t e c t P V . 6 3 0 Maintenance and Servicing AEG Power Solutions GmbH, Warstein-Belecke Department: PS AED Revision: 00 Revision date: 23.01.2013 / Schenuit Released: 23.01.2013 / Wäsche Document no. 8000047962 BAL, en
Page 102 - Maintenance; Scope of the Recommended Measures
Protect PV.630 Maintenance and Servicing 80000047962 BAL 5 of 14 4 Maintenance and Repair 4.1 General Information The installed AEG Power Solutions system contains high-quality, durable parts and components, which are coordinated with one another in order to provide the best possible conditions for ...
Page 103 - Contact with voltage.
Protect PV.630 Maintenance and Servicing 6 of 14 80000047962 BAL 4.3 Inspection The system is inspected to establish its current condition; the ac-tual content of the inspection and the intervals at which it is to be performed must be defined on the basis of the relevant installation site and operat...
Page 104 - Inspection
Protect PV.630 Maintenance and Servicing 80000047962 BAL 7 of 14 4.3.1 Visual Inspection When visually inspecting the system, check: There is any mechanical damage or if foreign bodies can be found in the system Whether any corrosion is present Whether any moisture is present in the system W...
Page 105 - Functions
Protect PV.630 Maintenance and Servicing 8 of 14 80000047962 BAL 4.3.2 Diagnostic Functions The comprehensive diagnostic functions implemented in the sys-tem not only increase its operational reliability considerably, but al-so reduce the time required for maintenance work and trouble-shooting to a ...
Page 106 - Test
Protect PV.630 Maintenance and Servicing 80000047962 BAL 9 of 14 4.4 Functional Test i Always perform a functional test after completing any maintenance work and before starting operation. Perform the functional test in accordance with the start-up proce-dure and check the report. 4.4.1 Isolating So...
Page 107 - Cleaning and Checking the Protection Devices
Protect PV.630 Maintenance and Servicing 10 of 14 80000047962 BAL 4.4.2 Cleaning and Checking the Protection Devices Clean or replace the filter mats. Clean the heat sink in the solar inverter power section. Check the clamping joints for thermal stress and ensure they are secure. Check the f...
Page 108 - Work
Protect PV.630 Maintenance and Servicing 80000047962 BAL 11 of 14 4.5.1 Additional Work The following work must also be carried out, observing the safety regulations that have been described: Perform the following voltage tests: AC mains at X3 DC voltage with solar inverter switched off MPP ...
Page 110 - Cabinet fans M2 and M3; Section
Protect PV.630 Maintenance and Servicing 80000047962 BAL 13 of 14 Cabinet fans M2 and M3 are located on the INV cabinet roof. Fans are replaced as described below: Disconnect the cable clip from the hexagon-head bolt. Detach fan connectors X91.1 and X91.2. Unscrew the 4 fixing bolts on the fan...
Page 111 - Fault; Item Component
Protect PV.630 Maintenance and Servicing 14 of 14 80000047962 BAL 5 Fault Messages Refer to the Protect PV.630 operating instructions for a detailed description of fault messages. Some faults can be located and eliminated quickly with the help of this table. 6 Spare Parts and Customer Service Althou...
Page 113 - Basisplan; DC Input
CAE EPLAN Electric P8 1 8 7 6 5 4 3 Name = 1 15.01.2013 Checked Alteration 2 SLD Date Date + Oeselke Norm Editor sheets sheet Stat Basisplan Protect PV.630 1000003063_en This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the concent of...
Page 115 - Option BG 50: Assembly fan covering hood
1 2 3 4 5 6 7 8 9 A B C D B9CE93 8 7 6 5 4 3 2 1 F D C B A 9 E E E E C E 34 CD B!" #$ %&$ %'$ (%E )# *% +# + E,-.! 15/12/13 1/122/12 1/////28720,A +E+163/ 1/////3/63023// C ,A(% 1E$E2/ * 9% C 2 FE1) * E1) A"E1) 75 *"E4!(E 9%(&EE*5 *3# *36&&(# 14// BE"E 7(%(&E*!...
Page 117 - Terminals Type
Connection diagram 1 8 7 6 5 4 3 Name = 1 15.01.2013 Checked Alteration 2 ASP Date Date + Oeselke Norm Editor sheets sheet Stat Basisplan 1000003063 ASP Protect PV.630 This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the concent of t...
Page 123 - Mains 2
Connection diagram 1 8 7 6 5 4 3 Name = 4 15.01.2013 Checked Alteration 2 ASP Date Date + Oeselke Norm Editor sheets sheet Stat Basisplan 1000003063 ASP Protect PV.630 This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the concent of t...
Page 127 - Remote signalling
Connection diagram 1 8 7 6 5 4 3 Name = 6 15.01.2013 Checked Alteration 2 ASP Date Date + Oeselke Norm Editor sheets sheet Stat Basisplan 1000003063 ASP Protect PV.630 This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the concent of t...