Page 3 - THYRISTOR-LEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER; KOMMUNIKATIONSFÄHIG / COMMUNICATION CAPABLE
1 THYRO-P THYRISTOR-LEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER KOMMUNIKATIONSFÄHIG / COMMUNICATION CAPABLE October 2014 8000003232 DE/EN - V9
Page 4 - connected load according to information on the type plate.; RESIDUAL HAZARDS OF THE PRODUCT; SAFETY INSTRUCTIONS
2 THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR TO INSTALLATION AND COMMISSIONING. OBLIGATION TO GIVE INSTRUCTIONS The following safety and operating instructions must be carefully read before assembly, installationand commissioning of Thyro-P by those persons working w...
Page 5 - • Install the device upright.; CONNECTION; ponds with the mains voltage.; OPERATION; CAUTION
3 MALOPERATION AND THE RESULTS With maloperation, it is possible that power, voltage or current levels which are higher than planned reach the Thyristor Power Controller or load. On principle, this can lead to the Power Controller or load being damaged. It is important that preset parameters are not...
Page 7 - TABLE OF CONTENTS
5 TABLE OF CONTENTS Safety instructions 2 List of illustrations and tables 7 Safety regulations 8 Remarks on the present operating instructions and Thyro-P 11 1. Introduction 13 1.1 General 13 1.2 Specific characteristics 13 1.3 Type designation 14 2. Functions 15 2.1 Operating modes 15 2.2 Set poin...
Page 9 - LIST OF ILLUSTRATIONS AND TABLES
7 Fig. 1 Control characteristic for U control 17 Fig. 2 Total set point 18 Fig. 3 Switch-on fault bridging 21 Fig. 4 Absolute value monitoring 22 Fig. 5 Relative monitoring 22 Fig. 6 Start screen LBA-2 27 Fig. 7 Main menu LBA-2 (sample) 28 Fig. 8 Example entries LOG file 29 Fig. 9 Access levels 30 F...
Page 10 - IMPORTANT INSTRUCTIONS AND EXPLANATIONS; ACCIDENT PREVENTION RULES; QUALIFIED PERSONNEL; SAFETY REGULATIONS
8 IMPORTANT INSTRUCTIONS AND EXPLANATIONS Operation and maintenance according to regulation as well as observance of the listed safetyregulations is required for protection of the staff and to preserve readiness to operate. Personnelinstalling/uninstalling the devices, commissioning them, operating ...
Page 11 - LIABILITY
9 WORK OBSERVING SAFETY REGULATIONS Before removing safety installations for performance of maintenance and repair work or other work, measures due to operation must be initiated.Work observing safety regulations also means to point out faulty behavior to colleagues and to notify the office or perso...
Page 12 - GUIDELINES
10 - objection,- duration of use,- ambient conditions,- operating mode. GUIDELINES The devices of the type range Thyro-P conform to the currently applicable EN 50178 andEN 60146-1-1. The CE mark on the device confirms observation of the general EG guidelines for 2006/95/EC (LVD) – low voltage and fo...
Page 13 - ABBREVIATIONS; WARRANTY; REMARKS ON THE PRESENT OPERATING INSTRUCTIONS AND THYRO-P
11 VALIDITY These operating instructions refer to latest technical specification of Thyro-P at the time of publi-cation and are for information purposes only. Every effort has been taken to ensure the accuracy of this specification, however, in order to maintain our technological lead and for produc...
Page 14 - © Copyright Advanced Energy Industries. All rights reserved.
12 in writing by Advanced Energy Industries; or if the defect arises because of the fitting of the goods to unsuitable equipment. Advanced Energy Industries will cancel all possible obligations incurred by Advanced Energy Indus-tries and its dealers, such as warranty commitments, service agreements,...
Page 15 - ratio; SPECIFIC CHARACTERISTICS; for 1P and 3P
13 For transport, assembly, installation, commissioning, operation and decommissioning, the safetyinstructions contained in these operating instructions must be applied in any case and madeavailable to all persons handling this product. CAUTION It is important that preset parameters are not adjusted...
Page 18 - MOSI operation for 1P and 3P; STELL; SET POINT CONTROL CHARACTERISTIC; Set point 1
16 SOFT-START-SOFT-DOWN (SSSD) The operating mode SSSD operated similar to operating mode TAKT. However, it can be used especially advantageous in operation of large single loads to reduce pulse-shaped mains loads and therefore to reduce voltage variations. Switching on and off of turn on-time Ts oc...
Page 19 - ATTENTION
17 • Set point 2 (X5.2.11 - X5.1.13 ground) 0-5V default The inputs set point 1, 2 are two electrically equal analogue inputs for current or voltage signals,with subsequent A/D converter (resolution 0.025% of the final value), and they may be set to thefollowing signal ranges: 0(4)-20 mA (Ri = ca. 2...
Page 21 - LIMITING OF SIGNALS
19 SET POINT ENABLE REGISTER The set point Enable Register (AD_P_SW_ENABLE, adr. 94) enables the 4 set points to be shut offor enabled independently. Only enabled set point inputs are part of the effective total set pointvalue.The shut off or inactive set points are shown by the LBA-2 and can thus, ...
Page 24 - and
22 2.5.2. LOAD MONITORING It is possible to monitor load by absolute monitoring of heating elements with R hot /R cold ≈ 1 and relative monitoring of heating elements with R hot /R cold ≠ 1. 2.5.2.1 ABSOLUTE VALUE MONITORING CURRENT This function allows monitoring of a freely selectable absolute cur...
Page 29 - LOCAL OPERATING AND CONTROL UNIT LBA-2; NOTE
27 This chapter presents the operating options of Thyro-P using local operating and display unit LBA-2 and visualization and commissioning software Thyro-Tool Family. LBA-2 for Thyro-P parameterization and process data LBA-2 Tool for visualization /analysis of saved process data and messages of LBA-...
Page 31 - (the process data were measured on October 4th, 2013
29 3.1.4 EASYSTART This menu enables the user to easily adjust the Thyro-P. For details on the EasyStart function and its selection possibilities, see table LBA-2 MENU STRUCTURE. When the user first starts LBA-2, the EasyStart will be displayed. Once the EasyStart prompt has been conducted successfu...
Page 32 - Access to parameter settings or EasyStart function
30 Additional parameter sets and configurations can be stored permanently in the EEProm of the LBA-2. 3.1.7 BLUETOOTH This option is only available with model no 2.000.000.409. It can be switched on and off in the submenu of the LBA-2. It offers a wireless operation of Thyro-P• Via Thyro-App* (by An...
Page 36 - The settings for the Y axes will be maintained during navigation.
34 3.2.5 TIME AXIS STANDARD ZOOM Once the program has been turned on, each diagram will be displayed with the 24h zoom setting. This corresponds to the data stored in the log file. By clicking on the other zoom settings, the data view will be reduced accordingly. With the aid of the displayed scroll...
Page 37 - TASK; STEP BY STEP SOLUTION
35 3.2.7 VALUES DISPLAY The values display panel can change the appearance of the diagram with regard to the value sequences. By deactivating the checkboxes, the value sequences can be switched off and with the help of color settings, the color of the values sequences (bar chart) can be changed. By ...
Page 38 - WARNING; options for motor potentiometer and total set points.
36 3.3 CABINET INSTALLATION KIT (SEK) The cabinet installation kit (optional: model 2.000.000.405) enables the LBA-2 to be mounted on a cabinet door with a thickness of up to 4mm. It consists of one 96x72mm adapter frame (cut-out dimensions 92x68mm) and a cable. The LBA-2 is connected to the RS232 i...
Page 39 - • bar diagram display
37 It is possible to compare two sets of parameters (power controller or data file). It is thus possible, to detect deviations from the desired configuration. • line diagrams of process data with printing function, as well as storage of faults (diverse measured values from different thyristor power ...
Page 40 - DISPLAY OF ERROR MESSAGES; Status messages / Warnings
38 3.5.1 LBA-2 DISPLAY OF ERROR MESSAGES If there are status messages, a red or yellow reference will appear in the LBA-2 status line (see illustration). Yellow: Status messages / Warnings Red: Error messages Incl. further status messages By pressing the status field, individual events can be displa...
Page 47 - are described in chapter 5.; POWER SUPPLY FOR THE CONTROL DEVICE A70; TERMINAL STRIP X1; REMARK; EXTERNAL CONNECTIONS
45 This chapter describes external connections of Thyro-P as well as all available terminal strips and signals as necessary. The connections of the interfaces • X10 RS232 (optional with Bluetooth adapter or LBA-2)• X30 Fiber optic receiver• X31 Fiber optic sender• X20 Bus interfaces• X40 dASM input•...
Page 48 - POWER SUPPLY FOR THE VENTILATOR; CONTROLLER INHIBIT; TERMINALS FUNCTION
46 CAUTION The pulled plug has mains voltage of the load circuit! The new connecting lines must be fused according to the applicable regulations (for applicable plug, see chapter 13). 4.3 POWER SUPPLY FOR THE VENTILATOR With Thyro-P Thyristor Power Controllers furnished with integrated ventilators (...
Page 49 - SET POINT VALUE INPUTS
47 short-circuited against ground (X5.1.14) so that any faults are acknowledged. The fault signallingrelay is reset. The input must remain closed for at least 2 line periods to perform acknowledgement.After acknowledgement, the contactor must in turn be opened. Function: TERMINALS FUNCTION X5.19-14 ...
Page 50 - CURRENT TRANSFORMER; U_load resistor in V; LIMITATIONS
48 tions, limiting and the influence of operating modes with SSSD and MOSI) give the actual valuesignals dynamic rations which can be smoothed with a smoothing stage. The MEAN (VALUE) para-meter is applied here. The following setting is recommended: MEAN(VALUE) = 25. 4.11 CURRENT TRANSFORMER By stan...
Page 52 - VOLTAGE TRANSFORMER; LOAD VOLTAGE
50 Example 2 Thyro-P 3P400-110 H • the power controller is a 3-phase power controller of Thyro-P 3P 400-110H with 110A type current • three similar current transformers with transformation ratio of tr = 100:1 The calculation and selection of the three similar load resistor has to be done according t...
Page 53 - OTHER CONNECTIONS AND TERMINAL STRIPS; BREAK CONTACT CLOSER
51 Afterwards the voltage transformer ratio U primary / U secondary has to be entered in parameter (Voltage transformer ratio: UE_U).Example:Usage of an external voltage transformer with U primary = 500V and U secondary = 25V. Measurement range 2 will be selected due to U secondary = 25V. The follow...
Page 55 - SHORT CIRCUIT JUMPER
53 After filtering, the synchronization signal for control of the thyristors is generated from the secondary voltage. The connections are wired by the works. This includes the following terminals: TERMINAL STRIP X7X7.1 X7.2 NAME 12 11 current transformer phase L1 14 13 sync phase L1 16 15 load volta...
Page 56 - COMPONENT MOUNTING DIAGRAM CONTROL DEVICE; FIG. 20 COMPONENT MOUNTING DIAGRAM CONTROL DEVICE
54 V116 V132 V114 C137 X30 X31 X24 X10 V112 X507 V281 V261 V271 K3 K2 K1 X508 G800 X222 X221 X201 X510 X509 H405 H404 H403 H402 H401 H400 V700 V220 T101 H101 H102 H104 P8 P7 R125 V600 X700 X603 X702 X701 R147 R101 X800 H106 S101 H103 H105 X1 X706 X707 X713 X602 X703 X503 X502 X501 S102 BR806 BR807 B...
Page 59 - FIBER OPTIC INTERFACE; SIGNAL CONVERTER RS232 / FIBER OPTIC
57 The connecting socket X10 of the power controller is allocated as follows (1:1 connection): ATTENTION The LBA-2 receives its power supply (+5V) via pin 8 of the socket X10. It is imperative that this volta-ge is not short-circuited. Otherwise, damage to Thyro-P may be incurred.If a PC is connecte...
Page 60 - to the plug-in power supply
58 LLV.V The fiber optic distributor supply LLV.V is the basic component for the fiber optic system. It servesto connect star distributors and to amplify the light signals received. Its power supply is sufficientfor supply of five fiber optic distribution components of the type LLV.4.The amplificati...
Page 61 - FIG. 25 SCHEMATIC DIAGRAM FIBER OPTIC THYRO-P WITH LLV AND PC
59 The following figure shows the fibre optic system with LLV, Thyro-P and PC. FIG. 25 SCHEMATIC DIAGRAM FIBER OPTIC THYRO-P WITH LLV AND PC
Page 62 - Further interface cards are available on request.
60 5.3 BUS INTERFACES (OPTIONAL) The control device of Thyro-P may be optionally fitted with interface cards, e.g.- Profibus DPV1- Profinet- DeviceNet- Ethernet IP- Modbus RTU- Modbus TCPAll available interface cars support the usage of motor potentiometer feature for set point proces-sing. If the m...
Page 63 - dASM MAINS LOAD OPTIMIZATION; FOR COMMISSIONING; tions; APPROACH FOR dASM APPLICATION; mode TAKT (with the same TAKT cycle period T; MAINS LOAD OPTIMIZATION FOR OPERATING MODE TAKT
61 In operating mode TAKT, mains load optimization is possible for multiple power controller appli-cations in the following described ways. The most efficient way is to use the digital and dynamic dASM process. Furthermore it is possible to use previous dynamic ASM procedure or statistic SYT-9 proce...
Page 64 - tion der dA; erdrahtung der; leitungen; eitungen
62 L1L2, N Unit 1 (M) Unit 2 Unit 3 X41 X40 X41 X40 Installation of the dASM control cablesWith regards to the dASM procedure there are a few simple rules which need to be adhered to when installing the control devices:• For 1 and 3 phase loads separate dASM groups must be wired up.• Power controlle...
Page 67 - patchcable
65 Example 2 In the following diagram 3 dASM groups are connected to the three-phase network with three single-phase Thyro-P devices each. Even in a case where patch cables were connected between units 3 and 4, or 6 and 7, this configu-ration would generate the 3 dASM groups illustrated. This is cau...
Page 68 - Example 3; dASM commissioning; check patch cable connections/parameter dASM device number; ERRORS IN dASM COMMUNICATION
66 Example 3 The following illustration shows a total of 6 power controllers with symmetrical load distribution in a three-phase network: 4 Thyro-P 2P power controllers2 Thyro-P 3P power controllers All ThyroP units in the following diagram are set up with an in phase grid connection. The device lab...
Page 69 - Connection of up to 9 Thyro-P at one SYT9-Module; SOFTWARE SYNCHRONIZATION; the base setting for the ASM process.
67 Unit 7 now operates additionally as a master for units 7-10.The quality of grid load optimization of the two now newly formed dASM groups (units 1-6, units 7-10) is of a similar level to the previously formed dASM group units 1-10. 6.2 SYT-9 PROCEDURE A process for static mains load optimization:...
Page 70 - . All power controllers connected to; Power; Power; ASM input
68 6.4 ASM PROCEDURE (PATENTED) In systems, in which several equal power controllers are operated in the operating mode TAKT, the ASM process may be sensibly used for dynamic and automatic mains load optimization in multiple Power Controller applications. This patented world premiere independently m...
Page 71 - General; BASIC CONNECTIONS; PRIMARY VSC; MAINS LOAD OPTIMIZATION VSC
69 General Alongside being highly dynamic, regulated heating processes with power controllers in VSC connection offer considerable advantages for practical usage in terms of reducing operating costs through savings in electricity charges. This is a result of- Considerable reduction in reactive power...
Page 72 - * Using overlapping parameters
70 OTHER FEATURES If load monitoring is required with the VSC connection then external converters are needed on the secondary side. The wiring required by the type series Thyro-P…VSC is different with regards to both the power and control connections when compared with standard power controllers fro...
Page 73 - CONNECTING DIAGRAMS; -PHASE POWER CONTROLLER
71 8. CONNECTING DIAGRAMS 8.1 THYRO-P 1P 1-PHASE POWER CONTROLLER 8.2 THYRO-P 2P 2-PHASE POWER CONTROLLER 8.3 THYRO-P 3P 3-PHASE POWER CONTROLLER 8.4 THYRO-P VSC 2 2-STEP PRIMARY VSC8.5 THYRO-P VSC 3 3-STEP PRIMARY VSC8.6 THYRO-P VSC 2 2-STEP SECONDARY VSC8.7 THYRO-P VSC 3 3-STEP SECONDARY VSC
Page 74 - Example; P Control; PE
72 V1 R95 ϑ K A 3 (K1 ) (5 K) 1 (G1) (4G) 2 (G2) (6G ) 4 (K2 ) (7 K) AK T1 Example Oh mic Load only for HF-types 230V, 50/60 Hz X21 34 12 78 56 9 Transmitt er Recei ver X10 Con necto r fo r LB A- 2* or P C ** Con nector for BU S- In te rf ac e RS 232 Sy st em Fi bre O pt ic Co nne ct or Ground M1 In...
Page 75 - Ex
73 8.2 THYRO-P 2P 2-PHASE POWER CONTROLLER V1 V5 R95 ϑ L2 -F1 -F5 K A 3 (K1 ) (5 K) 1 (G1) (4G) 2 (G2) (6G ) 4 (K2 ) (7 K) AK T1 K A 3 (K1 ) (5 K) 1 (G1) (4G ) 2 (G2 ) (6 G ) 4 (K2 ) (7 K) AK T5 Ex am pl e O hm ic L oa d in Star-Connection only for HF-types 230V, 50/60 Hz X21 34 12 78 56 9 Transmitt...
Page 77 - Po; Relay Outputs; Thyro-P Control Device
75 8.4 THYRO-P VSC 2 2-STEP PRIMARY VSC V1 V3 L1 .1 (U 1) * -F1 -F3 K A 3 (K1) (5K) 1 (G1) (4G ) 2 (G2 ) (6 G ) 4 (K2 ) (7 K) AK T1 X21 34 12 78 56 9 X1 0 X6 41 42 333231 X6 33 34 X7.2 X7.1 X7.2 X7.1 32 36 35 31 131211 X6 14 X7.2 13 X7.1 X7.2 X7.1 12 16 15 11 232221 X6 23 24 X7.2 X7.1 X7.2 X7.1 22 2...
Page 81 - PROTECTION AGAINST CONTACT IP20; until it snaps into place.
79 9.1 INSTALLATION The installation orientation of Thyro-P is vertical, so that ventilation of the thyristors fastened to heat sinks is ensured. In case of cabinet mounting, additionally sufficient ventilation of the cabi-net must be ensured. The distance between Power Controller and the bottom sho...
Page 82 - The controller lock may also be set via the interfaces!; The control device is to be operated only with casing.
80 Afterwards safe gaps (according to IP20) have to be cut into the covers.Please be consider that an adequate IP20 protection has to be secured.Then the according coverages have to be fixed again on the device. 9.3 COMMISSIONING The device must be connected to the mains and the associated load acco...
Page 83 - No load current; The thyristors are set to full scale
81 • check voltage at terminal X1.1 and X1.2 of the control device A70• check semiconductor fuse and the fuses F2 and F3 on the controller card A1. CAUTION In any case, set the device de-energized and check if it is de-energizedTerminal X1.3 on the controller card A1 not connected. • if the semicond...
Page 84 - HF; * number of fuses per path of power section, built in
82 10.1 TYPE RANGE 400 VOLT 10. TYPE OVERVIEW 508 TYPE VOLTAGE 230-400 VOLTS TYPE CURRENT TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- (A) (KVA) TION (MM) (NET ABOUT DRAW. CHARACTE- TRANSF. RESISTOR DUCTOR FUSE* (W) W H D KG) (NO.) RISTIC (NO.) T1 R40 ( Ω ) F1 (A) THYRO-P...
Page 92 - DIMENSIONAL DRAWINGS; Dimensional Drawing 263
90 12. DIMENSIONAL DRAWINGS Thyro-P 1P (80 H, 130 H, 170 H) Dimensional Drawing 263 H G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F G 8 7 6 5 4 3 2 1 Ob se rv e pr ot ec tio n no te t o DI N 34 . 9 j.panitz Page en repl.by: repl.for: Origin: Norm. Check Editor Date Name Free size tolerances S...
Page 98 - Dimensional Drawing 282
96 Thyro-P 2P (1850 HF, 2000 HF) Dimensional Drawing 282 Free size tolerances Fitmeasure Off-size Scale Surfaces Date Name Editor Check Norm. en Page Pa. repl.by: repl.for: Origin: Norm. Name Date Alteration Stat. Obse rv e protec tion note to DIN 34 . 63 2.480 549 21.614 Freimafltoleranz. Paflmafl ...
Page 101 - Dimensional Drawing 290
99 Thyro-P 3P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 290 E 5 4 3 2 1 1 2 3 4 5 6 7 8 A B C D A B C D E F Ob ser ve pr ot ec tio n no te to D IN 3 4. j.panitz Page en repl.by: repl.for: Origin: Norm. Check Editor Date Name Free size tolerances Surfaces Scale 9100002537_MB-00 MB Thyro-P ...
Page 102 - Dimensional Drawing 292
100 Thyro-P 3P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 292 H G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F G 8 7 6 5 4 3 2 1 Ob se rv e pr ot ec tio n no te t o DI N 34 . 9 j.panitz Page en repl.by: repl.for: Origin: Norm. Check Editor Date Name Free size tolerances Surfaces S...
Page 103 - Dimensional Drawing 294
101 Thyro-P 3P (1700 HF, 1850 HF) Dimensional Drawing 294 Free size tolerances Fitmeasure Off-size Scale Surfaces Date Name Editor Check Norm. en Page Pa. repl.by: repl.for: Origin: Norm. Name Date Alteration Stat. Obse rv e protec tion note to DIN 34. 63 2.480 549 21.614 Freimafltoleranz. Paflmafl ...
Page 104 - Dimensional Drawing 295
102 Thyro-P 3P (2200 HF, 2600 HF) Dimensional Drawing 295
Page 105 - DESCRIPTION; ACCESSORIES AND OPTIONS
103 ORDER NO. DESCRIPTION 2.000.000.380 Thyro-Tool Family, commissioning and visualization tool for simple visualization tasks; software under Windows 95/NT4.0 and later 2.000.000.408 LBA-2 with touch display, Bluetooth and SD card 2.000.000.409 with touch display, Bluetooth and SD card 2.000.000.40...
Page 106 - additional local codes“; APPROVALS AND CONFORMITIES
104 Due to European harmonization and international reconciliation, the standards will be subject toyears of adjustment and renumbering. The detailed schedule therefore contains the current stan-dards as well, even if the date for their expiry has already been set. There is no product norm forThyris...
Page 111 - Specifications are subject to change without notice.; World Headquarters
109 Specifications are subject to change without notice. © 2014 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy ® and Thyro-P ™ are trademarks of Advanced Energy Industries, Inc. World Headquarters 1625 Sharp Point Drive Fort Collins, CO 80525 USA 970.221.4670 Main 970.221.5583...
