Zoeller 98-0001 - User Manual

1

© Copyright 2011 Zoeller Co. All rights reserved.

INSTALLATION INSTRUCTIONS

RECOMMENDED MODELS

P/N 151797

Notice to installing contractor: Instructions must remain with installation.

SECTION: 6.10.002

FM2676

1011

Supersedes

New

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

DATE INSTALLED:

MODEL NUMBER:

1. Inspect your pump.

Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using.

DO NOT

remove the test plugs in the cover nor the motor housing.

2. Carefully read the literature

provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

NOTICE: VENT HOLE FOR

CHECK V

ALVE

SEE #3 IN CAUTION SECTION

BELOW

AND #4 ON P

AGE 3

EFFLUENT*/SUMP/DEWATERING SEWAGE

49 / 53 / 57 Series, 98 Series

264 Series

137 Series, 151 / 152 / 153 Series

266 / 267 / 268 Series

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

1.

Make certain that the receptacle is within the reach of the pump’s power supply cord. DO NOT

USE AN EXTENSION CORD. Extension cords that are too long or too light do not deliver sufficient

voltage to the pump motor. But, more important, they could present a safety hazard if the insulation

were to become damaged or the connection end were to fall into the sump.

2. Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of

proper capacity.

A separate branch circuit is recommended, sized according to the “National

Electrical Code” for the current shown on the pump nameplate.

3. Testing for ground.

As a safety measure, each electrical outlet should be checked for ground

using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, neutral and

ground wires are correctly connected to your outlet. If they are not, call a qualified licensed electrician.

4. For Added Safety.

Pumping and other equipment with a 3-prong grounded plug must be connected

to a 3-prong grounded receptacle. For added safety the receptacle may be protected with a ground-

fault circuit interrupter. When a pump needs to be connected in a watertight junction box, the plug

can be removed and spliced to the supply cable with proper grounding. For added safety this circuit

may be protected by a ground-fault circuit interrupter. The complete installation must comply with

the National Electrical Code and all applicable local codes and ordinances.

5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE

HANDLING

. Single phase pumps are supplied with a 3-prong grounded plug to help protect you

against the possibility of electrical shock.

DO NOT UNDER ANY CIRCUMSTANCES REMOVE

THE GROUND PIN.

The 3-prong plug

must

be inserted into a mating 3-prong grounded receptacle.

If

the installation does not have such a receptacle, it must be changed to the proper type, wired

and grounded in accordance with the National Electrical Code and all applicable local codes and

ordinances. Three phase pumps require motor starting devices with motor overload protection. See

FM0486 for duplex installations.

6.

The tank is to be vented in accordance with local plumbing code. Pumps

must

be installed in

accordance with the National Electrical Code and all applicable local codes and ordinances. Pumps

are not to be installed in locations classified as hazardous in accordance with National Electrical

Code, ANSI/NFPA 70.

7. “Risk of electrical shock”

Do not remove power supply cord and strain relief or connect conduit

directly to the pump.

8.

Installation and servicing of electrical circuits and hardware should be performed by a qualified

licensed electrician.

9.

Pump installation and servicing should be performed by a qualified person.

10.

Risk of electric shock - These pumps have not been investigated for use in swimming pool and

marine areas.

11.

According to the state of California (Prop 65), this product contains chemicals known to the state

of California to cause cancer and birth defects or other reproductive harm.

1.

Check to be sure your power source is capable of handling the voltage requirements of the motor,

as indicated on the pump name plate.

2.

The installation of automatic pumps with variable level float switches or nonautomatic pumps using

auxiliary variable level float switches is the responsibility of the installing party and care should be

taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and

is secured so that the pump will shut off. It is recommended to use rigid piping and fittings and the

pit be 18" or larger in diameter.

3. Information - vent hole purpose.

It is necessary that all submersible sump, effluent, and sewage

pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce

clogging and seal failures. If a check valve is incorporated in the installation, a vent hole (approx.

3/16") must be drilled in the discharge pipe below the check valve and pit cover to purge the unit

of trapped air. Trapped air is caused by agitation and/or a dry basin. Vent hole should be checked

periodically for clogging. The 53 / 57, and 98 Series pumps have a vent located in the pump housing

opposite the float, adjacent to a housing lug, but an additional vent hole is recommended. The vent

hole on a High Head application may cause too much turbulence. You may not want to drill one.

If you choose not to drill a vent hole, be sure the pump case and impeller is covered with liquid

before connecting the pipe to the check valve and no inlet carries air to the pump intake.

NOTE:

THE HOLE MUST ALSO BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY.

Water

stream will be visible from this hole during pump run periods.

4.

Pump should be checked frequently for debris and/or build up which may interfere with the float “on”

or “off” position. Repair and service should be performed by Zoeller Pump Company Authorized

Service Station only.

5.

Dewatering and effluent sump pumps are not designed for use in pits handling raw sewage.

6.

Maximum operating temperature for standard model pumps must not exceed 130°F (54°C).

7.

Pump models 266, 267, 268, and 137 must be operated in an upright position. Do not attempt to

start pump when tilted or laying on its side.

8.

Do not operate a pump in an application where the Total Dynamic Head is less than the minimum

Total Dynamic Head listed on the Pump Performance Curves.

REFER TO WARRANTY ON PAGE 2.

NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard UL778.

CSA Certified pumps are certified to CSA Standard C22.2 No. 108.

Product information presented

here reflects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

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