Page 5 - About This; Purpose; Scope; Audience
iii About This Manual Purpose This Operating Manual is for the XFR 1.2kW and 2.8kW Ethernet/RS- 232 Interface Option ; a microprocessor-controlled option card for all models of XFR Series DC output power supplies. This manual provides you with specifications, user options, and configuration instruct...
Page 6 - Organization
About This Manual iv TM-XR9B-01XN Organization This Manual is organized into 4 chapters and 2 appendixes. Chapter 1, “Features” Describes the interface and lists its features. Chapter 2, “Installation and Configuration” Explains basic setup procedures for Ethernet mode and RS-232 mode. Describes ins...
Page 7 - Conventions Used; Related Information; WARNING
About This Manual TM-XR9B-01XN v Conventions Used The following conventions are used in this guide. Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com WARNING Warnings identify conditions that could result in person...
Page 9 - Important Safety Instructions; WARNING: High Energy and High Voltage
vii Important Safety Instructions WARNING: High Energy and High Voltage Exercise caution when using and calibrating a power supply. High energy levels can be stored at the output voltage terminals on a power supply in normal operation. In addition, potentially lethal voltages exist in the power circ...
Page 11 - Contents
TM-XR9B-01XN ix Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii 1 Features Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1 Features and Functions - - - - - - - - - - - - - - - - - ...
Page 12 - Operation
Contents x TM-XR9B-01XN Baud Rate Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18Flow Control Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19 Remote/Local Operation - - - - - - - - - - - - - - - - - - - - - - -...
Page 13 - Calibration; Advanced Ethernet Administration
Contents TM-XR9B-01XN xi 4 Calibration Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–1 Voltage Mode Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 Voltage Calibration Setup - - - - - -...
Page 15 - Figures
TM-XR9B-01XN xiii Figure 1-1 Sample configuration using Ethernet/RS-232 Interface (1200 Watt DC Power Supplies Shown) - - - - - - - - - - - - - - - - - - - - 1–2 Figure 2-1 Power Supply Front Panel with Ethernet/RS-232 Interface Installed (1200 Watt Power Supply Shown) - - - - - - - - - - - - - - - ...
Page 17 - Tables
TM-XR9B-01XN xv Table 2-1 Remote Programming LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Table 2-2 Ethernet/RS-232 Interface Jumper Selections - - - - - - - - - - - - - - - - - 2–7 Table 2-3 Ethernet Setup Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10 ...
Page 19 - Features; Description; The
1 Features Description The Ethernet/RS-232 Interface is a microprocessor-controlled option card for all models of the XFR series of DC output power supply. Installed internally, the interface card allows you to remotely control your power supply through your existing network, or via a direct connect...
Page 20 - Features and Functions; Interface Features
Features 1–2 TM-XR9B-01XN Features and Functions Interface Features • Programmable soft limits for voltage and current • Programmable over voltage protection with reset • Easy-to-use, self-documenting command set • Standardized commands for complete communication with any of the supplies in the syst...
Page 21 - Ethernet Features
Features and Functions TM-XR9B-01XN 1–3 Ethernet Features • Auto-sensing 10/100Base-T network interface • Robust onboard TCP/IP stack supports: • TCP/UDP • UDP Multicast • Universal IP Address Assignment via: • DHCP • RARP • ARP-Ping • Easy configuration via web browser (HTTP) • RealPort® COM/TTY po...
Page 23 - Introduction
2 Installation and Configuration Introduction The Ethernet/RS-232 Interface is usually installed at the factory. Your local distributor or service center can also install the interface, especially for use in a previously-purchased supply already on site. You must then configure the Interface-enhance...
Page 25 - Initial Inspection; CAUTION
Initial Inspection TM-XR9B-01XN 2–3 Initial Inspection On first receiving your unit, perform a quick physical check. • Ensure each package contains a power supply with its Ethernet/RS- 232 Interface board installed, and manuals for the power supply and the Ethernet/RS-232 Interface . Any additional ...
Page 26 - Front Panel; LED
Installation and Configuration 2–4 TM-XR9B-01XN Front Panel Figure 2-1 shows the front panel of an XFR 1200 Watt supply with Ethernet/RS-232 Interface installed. There is a further description of the Remote Programming LEDs in Table 2-1 . Figure 2-1 Power Supply Front Panel with Ethernet/RS-232 Inte...
Page 27 - Subplate and PCB; Item
Initial Inspection TM-XR9B-01XN 2–5 Ethernet/RS-232 Interface Subplate and PCB The Ethernet/RS-232 Interface Subplate is visible from the rear panel of the unit. Rear panel components are identified in Figure 2-2 . Figure 2-2 Ethernet/RS-232 Interface Subplate (XFR 1.2kW shown - located on power sup...
Page 29 - JUMPER SELECTION; LED INDICATORS; EPROMS
Initial Inspection TM-XR9B-01XN 2–7 Table 2-2 Ethernet/RS-232 Interface Jumper Selections JUMPER SELECTION J2 Baud rate selection (default 9600) page 2–18 B1 (5-6) [closed] [default] B2 (3-4) [closed] [default]B3 (1-2) [closed] [default] J2 RS-232 flow control selection hardware (RTS/CTS) or softwar...
Page 30 - Changing Internal Jumpers; Procedure for 1.2kW XFR
Installation and Configuration 2–8 TM-XR9B-01XN Changing Internal Jumpers Some of the settings on the Ethernet/RS-232 Interface card are user selectable by way of jumpers on the printed circuit board. The procedure for changing the jumpers varies depending on if you have a 1.2kW XFR, or a 2.8kW XFR....
Page 31 - Procedure for 2.8kW XFR; to locate the
Changing Internal Jumpers TM-XR9B-01XN 2–9 Once that is complete, turn the board over and, if necessary, remove the short ribbon cable connected to J64 on the interface card to get access to the under side of the PCB. You can now scan the board and refer to Figure 2-3 to locate the various component...
Page 32 - Action
Installation and Configuration 2–10 TM-XR9B-01XN Basic Setup Procedure - Ethernet This procedure can be used as a quick reference for those familiar with the configuration requirements for the Ethernet/RS-232 Interface as installed in the DC power supply. For those who want more information, each st...
Page 33 - Step Description
Basic Setup Procedure - RS-232 TM-XR9B-01XN 2–11 Basic Setup Procedure - RS-232 This procedure can be used as a quick reference for those familiar with the configuration requirements for the Ethernet/RS-232 Interface as installed in the DC power supply. For those who want more information, each step...
Page 34 - Configuring for Ethernet or RS-232; Jumper
Installation and Configuration 2–12 TM-XR9B-01XN Configuring for Ethernet or RS-232 This interface card can be configured for Ethernet communication, or for RS-232 communication, but not both simultaneously. From the factory, the instrument will be configured for Ethernet communication. Therefore yo...
Page 35 - Connecting to a Network
Ethernet Communications TM-XR9B-01XN 2–13 Ethernet Communications Ethernet Connection There are two options for controlling your XFR power supply via Ethernet - "Connecting to a Network" or "Connecting Directly to your Computer." The first option is to connect the power supply to a n...
Page 36 - Locating the Power Supply on Your Network
Installation and Configuration 2–14 TM-XR9B-01XN Locating the Power Supply on Your Network 1. Record the MAC address for your power supply. This will be visible at the back of the XFR, on the interface card subplate. For example, MAC Address: ______________________________ 2. Insert the Xantrex XFR ...
Page 37 - Configuring Ethernet Bridge
Ethernet Communications TM-XR9B-01XN 2–15 Configuring Ethernet Bridge The Ethernet/RS-232 Interface card has an Ethernet Bridge that converts the ethernet packets to serial data signals for processing by the embedded microcontroller. The Ethernet Bridge must be properly configured for serial communi...
Page 38 - Installing and Using RealPort®; Background; Using RealPort®
Installation and Configuration 2–16 TM-XR9B-01XN Installing and Using RealPort® 1 Background RealPort® software allows you to keep using your existing applications that rely on COM ports and RS-232 links for communication purposes, instead of having to develop TCP/IP based network applications. Inst...
Page 39 - Communications
RS-232 Communications TM-XR9B-01XN 2–17 RS-232 Communications RS-232 Connection Use an approved RS-232 connector and null modem cable when connecting the Ethernet/RS-232 Interface to your computer. The RS-232 connector uses the 9 pin mating connector on the rear panel. Figure 2-5 shows the pinouts f...
Page 40 - Baud Rate Selection; Baud Rate
Installation and Configuration 2–18 TM-XR9B-01XN Baud Rate Selection Serial transmission sends and receives data in bit streams at fixed bit rates. Both the computer and the interface must have the same bit rate setting for proper communication. The default baud rate is 9600. We recommend that you d...
Page 41 - Flow Control Selection; J2 FLW Jumper Setting Condition; J2 XON Jumper Setting Condition
RS-232 Communications TM-XR9B-01XN 2–19 Flow Control Selection Flow control signals regulate data flow for proper communication. To enable or disable the flow control, change the J2 FLW jumper according to Table 2-7 . With flow control enabled, you can use either software or hardware protocols to co...
Page 42 - Remote/Local Operation; Remote/Local Mode Startup; J2 PON REM Jumper Setting
Installation and Configuration 2–20 TM-XR9B-01XN Remote/Local Operation Remote/Local Mode Startup The power supply can be set to start-up in remote or local mode. To change this setting, the PON REM jumper must be adjusted according to Table 2-9 . You will need to remove the cover to change any jump...
Page 43 - Remote Mode Operation; Condition
Remote/Local Operation TM-XR9B-01XN 2–21 Remote Mode Operation While in remote mode, use the interface commands to control the output of the power supply from a computer. See “Operation” for a complete list of device-dependent commands available with this interface. From remote mode, change to local...
Page 44 - Local Mode Operation
Installation and Configuration 2–22 TM-XR9B-01XN Local Mode Operation In local mode operation, you set the voltage and current output levels and the OVP trip level with controls located on the front panel. Refer to the operating manual for a description of the functions available at the front panel....
Page 45 - Power Supply Settings; Parameter
Power Supply Settings TM-XR9B-01XN 2–23 Local Lockout (LLO) Command Use the Local Lockout command to disable the LOCAL button on the power supply front panel. With LLO in effect, you cannot return to local control by pressing the front panel LOCAL switch. You can still return to local mode by sendin...
Page 46 - Additional User Options and Settings; OVP Selection; PCB Jumper
Installation and Configuration 2–24 TM-XR9B-01XN Additional User Options and Settings You can customize remote operation settings for OVP (over voltage protection) control and TTL shutdown by changing jumper positions on the Ethernet/RS-232 Interface card. Refer to the operating manual for informati...
Page 47 - TTL Shutdown Polarity; TTL signal levels for the J93 jumper settings. See; PCB Jumper J93 Position TTL Signal Level Supply Output Condition
Additional User Options and Settings TM-XR9B-01XN 2–25 TTL Shutdown Polarity You can use the Shutdown function to disable or enable the supply's output. Disabling the supply using TTL shutdown allows you to make adjustments to the load or to the power supply without shutting down the power supply. W...
Page 48 - User Signals; User Lines Connector; Pin Function
Installation and Configuration 2–26 TM-XR9B-01XN User Signals User Lines Connector Auxiliary User Lines connector, located on the Ethernet/RS-232 Interface rear panel, provides several signals to increase your operating control of the supply. These signals are dependent on the operator's design and ...
Page 50 - User Lines Cable Connection
Installation and Configuration 2–28 TM-XR9B-01XN User Lines Cable Connection Use a standard 8-position telephone jack and data cable to connect to the user line connector. Add a ferrite block to reduce radiated emission. The one inch square ferrite block with built-in housing clip is packaged and sh...
Page 52 - Command Syntax; Manual Conventions
Operation 3–2 TM-XR9B-01XN RS-232 Operation When the Ethernet/RS-232 Interface card is configured for RS-232 you can send and receive data between your power supply and computer, relying on bit serial communication. You can use the computer controller to issue commands to the power supply for progra...
Page 53 - Command Format and Parameters
Command Syntax TM-XR9B-01XN 3–3 Command Format and Parameters The device-dependent language for the Ethernet/RS-232 Interface consists of commands and parameters. A command is a one word code which either gives instructions to the interface or asks for information from the interface. A command may b...
Page 54 - Floating Number Definition
Operation 3–4 TM-XR9B-01XN Floating Point Number <float> Variables sent with command parameters are floating point numbers. Table 3-2 defines the structure of floating point numbers for use with the software commands. Table 3-1 Command Parameters Parameter Description Form <current>, <...
Page 55 - Command Strings; Example; Command Terminators
Command Syntax TM-XR9B-01XN 3–5 Command Strings If you send more than one command line, separate the commands with a semicolon. The semicolon may be preceded or followed by spaces. Example : Command Terminators Terminators indicate the end of a command string and tell the power supply to execute the...
Page 56 - Command Summary; Command Description
Operation 3–6 TM-XR9B-01XN Command Summary Use these commands to control the operation of the supply. They are listed here in order of function such as PROGRAMMING, QUERY, CALIBRATION, and STATUS commands. See “Command Reference” on page 3–9 for more detailed information about each command and its u...
Page 59 - Command Reference; Command
Command Reference TM-XR9B-01XN 3–9 Command Reference Table 3-7 Command Reference Command Description ASTS? Asks for the supply’s accumulated status register. The accumulated status register stores any bit that was entered in the status register since the accumulated status query command (ASTS?) was ...
Page 67 - Accumulated Status, Status, and Fault Registers
Accumulated Status, Status, and Fault Registers TM-XR9B-01XN 3–17 Accumulated Status, Status, and Fault Registers The Ethernet/RS-232 Interface card uses three separate registers which are always active. They are the accumulated status, status, and fault registers. You can use the status commands sh...
Page 69 - Error Codes; Error # Error Identification
Error Codes TM-XR9B-01XN 3–19 Error Codes If the ERR flag in the accumulated status or fault registers has been activated, an ERR? query will return an error number which corresponds to an event described in the following table. The ERR? query will also clear the ERR bit in the register. Table 3-9 E...
Page 70 - Troubleshooting; Diagnostic LEDs
Operation 3–20 TM-XR9B-01XN Troubleshooting Diagnostic LEDs This section describes the diagnostic LEDs found on the Ethernet/RS-232 Interface . Computer Operating Properly (COP) LEDs The Ethernet/RS-232 Interface provides three diagnostic LEDs, located at CR167, CR166, and CR89 on its PCB. Refer to ...
Page 71 - Symptom
Troubleshooting TM-XR9B-01XN 3–21 Ethernet Mode Troubleshooting Tips Table 3-10 Ethernet Mode Tips Symptom Possible Causes Corrective Actions Cannot establish communication or cannot find XFR on network using the setup program from the CD Instrument is not properly connected to the network Trying to...
Page 73 - Mode Troubleshooting Tips
Troubleshooting TM-XR9B-01XN 3–23 RS-232 Mode Troubleshooting Tips RS-232 and/or Ethernet Mode Troubleshooting Tips Table 3-11 RS-232 Mode Tips Symptom Possible Causes Corrective Actions Cannot establish communication Using straight through RS-232 cable instead of Null Modem cable Loose cables Baud ...
Page 77 - Voltage Mode Calibration; Voltage Calibration Setup; Voltage Program Calibration Procedure
Voltage Mode Calibration TM-XR9B-01XN 4–3 Voltage Mode Calibration Voltage Calibration Setup 1. Disconnect the load from the power supply which is to be calibrated. 2. Connect a voltmeter across the power supply’s output terminals. Voltage Program Calibration Procedure 1. Set the power supply for ca...
Page 78 - Voltage Readback Calibration Procedure
Calibration 4–4 TM-XR9B-01XN Voltage Readback Calibration Procedure 1. Set the power supply for calibration as in Figure 4-1 . 2. Activate calibration mode by sending command CMODE ON or CMODE 1 to the power supply. 3. Send command VRLO; IRLO to the power supply. Wait for the supply to settle. Measu...
Page 79 - Current Mode Calibration; Current Calibration Setup; Current Program Calibration Procedure
Current Mode Calibration TM-XR9B-01XN 4–5 Current Mode Calibration Current Calibration Setup 1. Disconnect the load from the power supply to be calibrated. 2. Connect a shunt across the supply's output terminals. 3. Connect a voltmeter across the shunt. Current Program Calibration Procedure 1. Conne...
Page 80 - Current Readback Calibration Procedure
Calibration 4–6 TM-XR9B-01XN 7. Program the supply at various levels using the ISET command to confirm that the calibration was successful and that linearity is observed. Refer to the current program accuracy specification in Appendix A . 8. Turn off calibration mode by sending the command CMODE OFF...
Page 81 - Over Voltage Protection (OVP) Calibration
Over Voltage Protection (OVP) Calibration TM-XR9B-01XN 4–7 Over Voltage Protection (OVP) Calibration We recommend that you perform OVP calibration every six months. Connecting a digital voltmeter as in “Voltage Calibration Setup” is optional. 1. Disconnect all loads from the power supply. 2. Ensure ...
Page 83 - Specifications
A Specifications The specifications in this section are warranted at 25°C ±5°C unless otherwise specified. All specifications are subject to change without notice. TM-XR9B-01XN.book Page 1 Monday, April 19, 2004 9:00 AM
Page 84 - Models
Specifications A–2 TM-XR9B-01XN Specifications for XFR 1.2kW with Ethernet/RS-232 Interface Installed Table A-1 XFR 1.2kW 7.5 V to 40 V Models 7.5-140 12-100 20-60 35-35 40-30 Program Resolution VoltageCurrentOVP 1.2mV18.3mA1.2mV 3.1mV7.1mA3.1mV 5.1mV4.7mA5.1mV 5.4mV5.4mA5.4mV 6.2mV3.6mA6.2mV Progra...
Page 86 - Specifications for XFR 2.8kW with
Specifications A–4 TM-XR9B-01XN Specifications for XFR 2.8kW with Ethernet/RS-232 Interface Installed Table A-3 XFR 2.8kW 7.5 V to 40 V Models 7.5-300 12-220 20-130 33-85 40-70 Program Resolution VoltageCurrentOVP 1.2mV11.3mA1.2mV 3.1mV4.3mA3.1mV 5.1mV2.6mA5.1mV 5.1mV13.0mA5.1mV 6.2mV2.2mA6.2mV Prog...
Page 90 - Changing the Root Password
Advanced Ethernet Administration B–2 TM-XR9B-01XN Changing the Root Password For security reason you will want to change the root password immediately. This procedure assumes that you are the root user and that you know the current root password. 1. Open a web browser and enter the device server’s I...
Page 91 - Resetting the Configuration to Defaults; Resetting the Configuration from a Browser
Resetting the Configuration to Defaults TM-XR9B-01XN B–3 Resetting the Configuration to Defaults Introduction This procedure will reset the configuration to defaults by using a web browser. This procedure also allows you to back up the configuration which provides a means for restoring it after you ...
Page 92 - Copying the Configuration to and from a Server
Advanced Ethernet Administration B–4 TM-XR9B-01XN Copying the Configuration to and from a Server This procedure shows you how to copy the configuration to a server and to download a configuration from a server. 1. Open a web browser and enter the device server’s IP address in the URL window. 2. When...
Page 93 - Interpreting LED Information; LED Color
Interpreting LED Information TM-XR9B-01XN B–5 Interpreting LED Information Ethernet Bridge LEDs provide information on port activity, diagnostics, and Ethernet activity. Figure B-1 Ethernet Bridge LEDs Table B-1 Ethernet Bridge LEDs Interpretation LED Color Function Interpretation SER Green Indicate...
Page 95 - Warranty; What does this warranty cover?; What will Xantrex do?
TM-XR9B-01XN WA–1 Warranty and Product Information Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your XFR 1.2kW and 2.8kW Ethernet/ RS-232 Interface Option . This warranty l...
Page 96 - What does this warranty not cover?; Disclaimer; Product
Warranty and Product Information WA–2 TM-XR9B-01XN Proof of purchase may be in any one of the following forms:• The dated purchase receipt from the original purchase of the product at point of sale to the end user, or • The dated dealer invoice or purchase receipt showing original equipment manufact...
Page 97 - Return Material Authorization Policy
TM-XR9B-01XN WA–3 Exclusions If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited Warran...
Page 98 - Return Procedure; If you are returning a product from outside of the USA or Canada; Out of Warranty Service; Information About Your System
Warranty and Product Information WA–4 TM-XR9B-01XN Return Procedure 1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is...
Page 100 - Xantrex Technology Inc.
Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA1 360 925 5097 Tel direct1 800 994 7828 Fax toll free NA1 360 925 5143 Fax [email protected] TM-XR9B-01XN Printed in Canada TM-XR9B-01XN.book Page 4 Monday, April 19, 2004 9:00 AM