Page 2 - FORWARD; CO
ii FORWARD This Whirlpool Job Aid, “Front-Loading Automatic Washer,” (Part No. 8178076), provides the technicianwith information on the installation and service of the Front-Loading Automatic Washer. It is to be usedas a training Job Aid and Service Manual. For specific information on the model bein...
Page 3 - TABLE OF CONTENTS
iii GENERAL INFORMATION ....................................................................................................... 1-1 Safety First ................................................................................................................... ...... 1-1Model/Serial Number Designato...
Page 5 - IMPORTANT SAFETY INFORMATION; WARNING
1 - 1 Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on the appliance. Always readand obey all safety messages. This is the safety alert symbol.This symbol alerts you to potential hazards that can kill or hurt you and other...
Page 6 - WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATORS; MODEL NUMBER
1 - 2 WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATORS MODEL NUMBER SERIAL NUMBER SERIAL NUMBER MANUFACTURING SITE CS = Schorndorf, Germany YEAR OF MANUFACTURE L = 2001 WEEK OF MANUFACTURE PRODUCT SEQUENCE NUMBER CS L 36 50001 Model/Serial Number Plate (Left side of Door Opening) MODEL NUMBER PRODUCT...
Page 7 - SPECIFICATIONS; Full One-Year Warranty on Mechanical parts.; WHIRLPOOL PEDESTAL WARRANTY
1 - 3 SPECIFICATIONS Model NumberColor Electrical Requirements Heating PowerMax. CurrentRated CurrentVoltageFrequency Gallons/Normal CycleCapacityVolumeMax. Spin SpeedsDimensions HeightHeight (Feet Extended)WidthDepthWeight Installation Options Programs Program SelectorTemperature SelectorSpin Speed...
Page 8 - WHIRLPOOL WASHER WARRANTY; WHIRLPOOL WILL PAY FOR: WHIRLPOOL WILL NOT PAY FOR:; WARRANTY
1 - 4 WHIRLPOOL WASHER WARRANTY LENGTH OFWARRANTY: FULL ONE-YEARWARRANTYFROM DATE OFPURCHASE LIMITEDTWO-YEARWARRANTYFROM DATE OFPURCHASE LIMITEDFIVE-YEARWARRANTYFROM DATE OFPURCHASE WHIRLPOOL WILL PAY FOR: WHIRLPOOL WILL NOT PAY FOR: FSP ® replacement parts and repair labor costs to correct defects ...
Page 9 - Optional Pedestal; INSTALLATION INFORMATION; INSTALLATION; Tools and Parts
2 - 1 Optional Pedestal A pedestal may be purchased separately for thiswasher. This pedestal will add about 14 inches to theheight of your unit for a total vertical height of approxi-mately 52 inches (132 cm). Optional Pedestal Location Requirements Selecting the proper location for your washer impr...
Page 10 - Drain System
2 - 2 Washer Dimensions Custom undercounter installationThe dimensions shown are for the minimum spacingallowed. Recessed area or closet installationThe dimensions shown are for the minimum spacingallowed. • Additional spacing should be considered for easeof installation and servicing. • Additional ...
Page 11 - GROUNDING INSTRUCTIONS; Remove Transport System
2 - 3 GROUNDING INSTRUCTIONS For a grounded, cord-connected washer:This washer must be grounded. In the event of amalfunction or breakdown, grounding will reducethe risk of electrical shock by providing a path ofleast resistance for electric current. This washeris equipped with a cord having an equi...
Page 12 - Route the Drain Hose; Connect the Inlet Hoses
2 - 4 There are 4 bolts in the rear panel of the washer thatsupport the suspension system during transportation. 1. Using a ½ in. (13 mm) wrench, loosen each of thebolts. 2. Once the bolt is loose, move it to the center of thehole and completely pull out the bolt, including theplastic spacer coverin...
Page 14 - INSTALLATION INSTRUCTIONS; Pedestal; Uninstalling the Washer
2 - 6 INSTALLATION INSTRUCTIONS Pedestal ! WARNING EXCESSIVE WEIGHT HAZARD Use two or more people to move washerand dryer. Failure to do so can result in back or otherinjury. Before you start... Important: If the washer is already installed,it must be uninstalled. See installation instructions that ...
Page 15 - Installing the Pedestal
2 - 7 Installing the Pedestal 1. Open the pedestal drawer. Remove the envelope taped inside the drawer.This envelope contains four (4)#12 x 5/8” (1.6 cm) hex head sheetmetal screws that will be used in Steps4 and 5. 2. Remove the Phillips head screw from both drawer sides and set the aside.(Fig. 2-3...
Page 17 - THEORY OF OPERATION; INTRODUCTION; Water System; Flowmeter
3 - 1 THEORY OF OPERATION INTRODUCTION The and Front-Loading Automatic Washers present a number of new features and operating characteristics quite different from previous models. In addition to the introduction offront-loading operation, The washers contain a number of unique operating features des...
Page 18 - Air Vent System
3 - 2 The dispenser drawer has four separate compartments foradding laundry products to the wash load. These compart-ments are: 1. Prewash Detergent Compartment2. Main Wash Detergent Compartment3. Bleach Compartment4. Fabric Softener Compartment Laundry products are diluted and dispensed automatical...
Page 20 - CYCLE DESCRIPTION
3 - 4 CYCLE DESCRIPTION Sanitary Use this cycle to clean heavily soiled colorfast fabrics. This cycle combines a very hot water tempera-ture and fast speed tumbling to help ensure the removal of heavy soils and stains. It is recommendedthat you set your hot water heater to 120º F (49º C) to ensure p...
Page 21 - Soak; PRESET CYCLE SETTINGS
3 - 5 Soak Use the Soak cycle to remove small spots of set-in stains on fabrics. This cycle provides a soak timewith warm or cold water followed by drain. Extra water, a short tumbling phase for equal distribution ofthe laundry, and a soaking time without basket movement improve the removal of set-i...
Page 22 - Option Selection
3 - 6 T able 3-2 Option Selection D = Default, X = Available, - = Not Available T able 3-3 MODEL GHW9200L MODEL GHW9100L 900
Page 23 - Options
3 - 7 Options Modifiers Fig. 3-9 Options You can customize your wash by adding OP-TIONS to your cycle selections. You can add orchange an option after starting a cycle anytimebefore the selected option begins. • See the “Laundry Guide” for an overview ofpossible options for each Wash Cycle selec-tio...
Page 25 - Touch Pad/LED Assembly; Drive Motor
3 - 9 Touch Pad/LED Assembly Fig. 3-10 The Touch Pad/LED Assembly, (Fig. 3-10), is removed as a single assembly and is connected to the Central Control Unit by a ribbon cable. This assembly contains all of the buttons, LEDs andribbon cable and printed circuit boards for the user to operate the washe...
Page 29 - COMPONENT ACCESS; COMPONENT LOCATION; WASHER TOP
4 - 1 COMPONENT ACCESS COMPONENT LOCATION WASHER TOP WASHER BACK WASHER FRONT DETERGENT DISPENSER CENTRAL CONTROL UNIT FLOWMETER PRESSURE SWITCH VENT HOSE TUB ASSEMBLY CONSOLE FILL VALVES WEIGHT SHOCK ABSORBER WEIGHT PULLEY PRESSURE TUBE CONNECTOR SHOCK ABSORBER SHOCK ABSORBER DRIVE MOTOR BASKET WAT...
Page 30 - ACCESSING COMPONENTS IN THE CONSOLE
4 - 2 COMPONENT ACCESS Required Tools The Front-Loading Automatic Washer requires the use of Metric Sockets of various sizes, Torx T-20and T-25 Drivers, a Crescent Wrench, a flat bladed screwdriver and a hammer. ACCESSING COMPONENTS IN THE CONSOLE Fig. 4-5 Fig. 4-4 Removing the Console from the Cabi...
Page 31 - REMOVING THE WASHER DOOR AND DOOR SWITCH
4 - 3 Begin by removing the cycle selector knob. Thereare eight tabs securing the Touch Pad/LED As-sembly to the console. (Fig. 4-8) A flat bladed screwdriver will be helpful in releasing these tabs. Fig. 4-8 REMOVING THE WASHER DOOR AND DOOR SWITCH The washer door can be removed by removingthe uppe...
Page 34 - REMOVING THE
4 - 6 REMOVING THE DRIVE MOTOR The drive motor can be removed once the backpanel has been removed. Twelve screws secure the back panel to thewasher. Remove the 12 screws and remove theback panel. Remove the Drive Belt. Disconnect the wiring harness connectors andground wires from the drive motor ter...
Page 35 - REMOVING THE SHOCK ABSORBERS
4 - 7 Fig. 4-24 ACCESSING THE MOTOR CONTROL UNIT Access to the Motor Control Unit may requireremoving the left front shock absorber.Separate the taped flap of the top of the MCU tothe cabinet.Using a flat bladed screwdriver, lift up on theplastic tab under the front right corner of themotor controll...
Page 39 - COMPONENT TESTING; CENTRAL CONTROL UNIT; Connector Location
5 - 1 COMPONENT TESTING CENTRAL CONTROL UNIT Connector Location 1. Pressure Switch 2. Temperature Sensor 3. Dispenser Switch/Motor 4. Inlet Valves 5. Drain Pump 1 2 3 4 5 6 7 8 9 10 6. Door Lock Solenoids 7. Motor Control Unit Power 8. Door Lock Main Switches 9. Heating Element Relay 10. Line Filter...
Page 40 - COMPONENT CHECKS; Results
5 - 2 COMPONENT CHECKS Continuity checks can be made on various components of the washer from the connectors on theCentral Control Unit. Before performing any of these tests, disconnect the washer from the walloutlet. In addition, disconnect the wiring harness connector from the Central Control Unit...
Page 42 - MOTOR CONTROL UNIT
5 - 4 MOTOR CONTROL UNIT Power Supply L N GND Motor Connector 1 2 3 4 5 } } Motor Windings Tachometer Serial Comm Link Vcc IN/OUT GND Connector Location Door Switch Test Points Reading Door Closed 2 to 1 0 ...
Page 43 - Test Points; LINE FILTER; DISPENSER
5 - 5 Test Points LINE FILTER A Connector Location DISPENSER Dispenser Switch Dispenser Motor Dispenser Motor Continuity Check - 1400 Ω B C D A to B = 0 ohmsC to D = 0 ohms
Page 44 - PRESSURE SWITCH; HEATING ELEMENT and TEMPERATURE SENSOR; HEATING ELEMENT RELAY
5 - 6 Connector Location PRESSURE SWITCH 22 Water Level Contacts Made Empty 21 to 22 Suds Detect 11 to 14 Level 1 21 to 24 Overflow 21 to 26 Connector Location HEATING ELEMENT and TEMPERATURE SENSOR Heating Element Terminals Temperature Sensor Terminals Heating Element Test Points Reading Between Te...
Page 45 - DIAGNOSIS & TROUBLESHOOTING; SUDS DETECTION; During Drain Routine
6 - 1 DIAGNOSIS & TROUBLESHOOTING SUDS DETECTION During Drain Routine During the Drain Routine, the water level is checked continuously. Normal drain will occur until thepressure switch senses no water in the wash tub and there is no foam (suds). The drain pump willoperate an additional 15 secon...
Page 46 - DOOR LOCKING AND UNLOCKING; Locking; Child Security Routine
6 - 2 DOOR LOCKING AND UNLOCKING Locking The Door Locking Routine will only start if the door is securely closed and the Door Switch Contactis CLOSED. 1. The Door Lock Relay is energized whenever a wash cycle is started. The relay is operated for 40 milliseconds. 2. During the next three (3) seconds...
Page 47 - Unbalance Detection Routine
6 - 3 Unbalance Detection Routine The unbalance detection routine occurs during the distribution ramp (while basket spin is accelerat-ing from 40 to 400 rpm). At 400 rpm the motor is decelerated and the rate of deceleration is moni-tored by the CCU. The motor is then ramped up to 400 rpm and shut of...
Page 48 - ERROR CODES; DISPLAY
6 - 4 ERROR CODES DISPLAY EXPLANATION AND RECOMMENDED PROCEDURE No water detected entering machine or Pressure switch trip not detected. If after 30 seconds the control does not detect water entering machine and thenvalves will be turned off and the error code will be displayed. Or If the control ha...
Page 52 - Actuators to be Checked; DIAGNOSTIC TEST; Starting the test mode
6 - 8 Indication C:00 C:01 C:02 C:03 C:04 C:05 C:06 C:07 C:08 Control Action Door is Locked Filling by cold water inlet valve Distribution system is set to Prewash position Fill by hot water inlet valve Basket rotates clockwise at wash speed Heater is switched ON. Basket rotates clockwise with wash ...
Page 54 - PROBLEM; TROUBLESHOOTING GUIDE
6 - 10 PROBLEM WON’T POWER UP. (touch-padsdo not respond when pressed) WON’T START CYCLE WON’T SHUT OFF CONTROL WON’T ACCEPTSELECTIONS WON’T DISPENSE WON’T FILL POSSIBLE CAUSE/TEST Note: Possible Cause/Tests MUST be performed in the sequenceshown for each problem. 1. Check the line voltage and for b...
Page 56 - READING THE CYCLE CHARTS
6 - 12 Movement • Speed (rpm) - Revolutions per minute of basket spin. • Reversing - In this example the basket will rotate counterclockwise for 1.5 seconds, stop for30.5 seconds, then rotate clockwise for 1.5 seconds, stop for 30.5 seconds and then repeatthe sequence throughout the wash and rinse p...
Page 64 - SPIN PROFILES; Spin Cycle LS1
6 - 20 11 68 5" 30 " 15 " 20 " 25 " 20 " 35 " 15 " 24 0" 10 0 40 40 0 25 6 59 2 96 0 25 6 SPIN PROFILES Spin Cycle LS1 WHIRLPOOL GHW9100L
Page 65 - Spin Cycle LS2
6 - 21 11 68 5" 30 " 1 5 " 20 " 25 " 20 " 3 5 " 10 0" 12 0" 10 0 40 40 0 25 6 59 2 96 0 25 6 40 30 " 1 5 " 10 0 59 2 40 5" 5" 30 " 15 " 10 0 40 8" 76 8 40 15 0" 19 0" Spin Cycle LS2
Page 67 - WIRING DIAGRAM
Page 69 - TECH TIPS; MANUAL DOOR LATCH; To Manually unlock the door lock system:; DOOR PLUNGER
8 - 1 TECH TIPS MANUAL DOOR LATCH To Manually unlock the door lock system: 1. Unplug the power cord from the outlet.2. Remove the lower toe panel.3. Reach up along the inside of the front panel and locate the bottom of the door latch assembly.4. Located on the bottom of the door latch assembly is a ...