Page 2 - Safe Operation Practices for Ride-On Mowers; SAFETY RULES
2 Safe Operation Practices for Ride-On Mowers I M P O R T A N T : T H I S C U T T I N G M A C H I N E I S C A P A B L E O F A M P U T A T I N G H A N D S A N D F E E T A N D T H R O W I N G O B J E C T S . F A I L U R E T O O B S E R V E T H E F O L L O W I N G S A F E T Y I N S T R U C T I O N S C ...
Page 3 - TABLE OF CONTENTS; In order to prevent acciden-; WARNING
3 • Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing. • Never carry children. They ma...
Page 4 - PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: 3.4 PINTS SPARK PLUG: CHAMPION RN4C (GAP: .030") GROUND SPEED (MPH): FORWARD: 5.2 REVERSE: 2.7 TIRE PRESSURE: FRONT: 14 PSI REAR: 12 PSI...
Page 5 - UNASSEMBLED PARTS; Steering Wheel
5 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 Steering Boot SteeringExtensionShaft Steering Wheel Adapter (1) Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope She...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; HOW TO SET UP YOUR TRACTOR
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standardwrench sizes are listed. (1) 9/16" wrench Pliers (2) 1/2" wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it meanswhen you are in the operating positi...
Page 8 - CHECKLIST; CHECK TIRE PRESSURE
8 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: 3 All assembly instructions have been completed. 3 No remaining loose parts in carton. 3 Battery is p...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL ...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. Our tractors conform to the safety ...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shields while operatingyour tractor or performing any adjustments or repairs. We recommend a wide visionsafety mask over spectacles or...
Page 12 - TO OPERATE ON HILLS; TOWING CARTS AND OTHER ATTACHMENTS; NOTE
12 OPERATION TO OPERATE ON HILLS CAUTION: Do not drive up or down hillswith slopes greater than 15° and do notdrive across any slope. • Choose the slowest speed before starting up or downhills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever toslow...
Page 13 - PURGE TRANSMISSION; ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 PURGE TRANSMISSION CAUTION: Never engage or disengagefreewheel lever while the engine is run-ning. To ensure proper operation and performance, it is recom-mended that the transmission be purged before operatingtractor for the first time. This procedure will remove anytrapped air inside the transm...
Page 14 - MOWING TIPS; Always operate engine at full throttle when mowing
14 FIG. 9 MOWING TIPS • Mower should be properly leveled for best mowingperformance. See “TO LEVEL MOWER HOUSING” inthe Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area thathas been cut. ...
Page 15 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
15 CUSTOMER RESPONSIBILITIES BEFORE EACH USE T RAC T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean B...
Page 16 - TRACTOR; BRAKE OPERATION
16 CUSTOMER RESPONSIBILITIES BLADE REMOVAL (See Fig. 10) • Raise mower to highest position to allow access toblades. • Remove hex bolt, lock washer and flat washer securingblade. • Install new or resharpened blade with trailing edge uptowards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENT...
Page 17 - TRANSAXLE COOLING; ENGINE; LUBRICATION; CLEAN AIR SCREEN
17 CUSTOMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept cleanto assure proper...
Page 18 - MUFFLER
18 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug typ...
Page 19 - SERVICE AND ADJUSTMENTS; Depress clutch/brake pedal fully and set parking brake.; TO LEVEL MOWER HOUSING
19 SERVICE AND ADJUSTMENTS FIG. 16 CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:• Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. • Mak...
Page 21 - TRANSMISSION REMOVAL/REPLACEMENT
21 SERVICE AND ADJUSTMENTS FIG. 23 ENGINEPULLEY CLUTCHINGIDLER STATIONARYIDLER TRANSMISSIONINPUT PULLEY WITH PARKING BRAKE “ENGAGED” JAM NUT OPERATING ARM NUT “A” FIG. 22 TO REPLACE MOTION DRIVE BELT(See Fig. 23) Park the tractor on level surface. Engage parking brake. Forassistance, there is a belt...
Page 23 - TO REPLACE HEADLIGHT BULB; INTERLOCKS AND RELAYS; TO ADJUST CARBURETOR
23 SERVICE AND ADJUSTMENTS FIG. 28 KEPS NUT HEXB O L T POSITIVE(RED)CABLE NEGATIVE(BLACK)CABLE TO REMOVE HOOD AND GRILL ASSEMBLY(See Fig. 29) • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt towardengine and lift off of tractor. • To replace, re...
Page 24 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
24 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 25 - TROUBLESHOOTING POINTS; PROBLEM
25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 27 - SCHEMATIC
27 TRACTOR - - MODEL NUMBER S165H42D SCHEMATIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CL...
Page 28 - REPAIR PARTS; ELECTRICAL
28 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 16 16 52 D.C . A MP ER ES 45 22 21 81 81 81
Page 29 - KEY
29 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D ELECTRICAL 1 144925 Battery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 156417 Case Battery 16 153664 Switch Interlock Push -In 21 166181 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 108423X Cable Battery 6 Ga 16"red 25 1461...
Page 30 - CHASSIS AND ENCLOSURES
30 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D CHASSIS AND ENCLOSURES 37 37 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 207 20 207 23 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 145 18 205 205 38 38 206 212
Page 32 - DRIVE
32 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D DRIVE 66 29 28 32 30 52 32 59 38 61 41 42 40 53 35 55 36 42 62 35 36 22 39 34 16 1 77 77 30 52 56 64 65 212 63 116 70 57 25 19 24 252 252 76 78 75 74 27 26 145 37 51 250 248 248 249 249 247 245 251 250 246 27 51 48 151 202 49 47 50 120 81 156 166 165...
Page 34 - STEERING ASSEMBLY
34 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D STEERING ASSEMBLY 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 63 11 39 68 67 67 67 13 65 85 85 92 15 15 15 29 29 82 88 71 29 17 29 43 91
Page 36 - OPTIONAL EQUIPMENT
36 NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 1 170551 Control Throt/Ch 2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - Engine Tec, Model OHV165(Order parts from enginemanufacturer) 4 137351 Muffler Tec 13.5/17 Lt 13 149272 Gasket 14 1484...
Page 37 - MOWER LIFT
37 1 159460 Wire Asm Inner/Sprg w/Plunger 2 159471 Shaft Asm Lift 3 105767X Pin Groove 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 x 1 x 21 Ga. 6 120183X Bearing Nylon 7 109413X Grip Handle 8 124526X Button Plunger 11 139865 Link Lift Lh 12 139866 Link Lift Rh 13 4939M Retainer Spring KEY PAR...
Page 38 - SEAT ASSEMBLY
38 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 14 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 15 134300 Spacer Split 28 x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 21 171852 Bolt ...
Page 39 - DECALS
39 20 2 3 9 7 4 10 7 11 14 WHEELS & TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X427 Rim Asm 6"front White Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing...
Page 40 - MOWER DECK
40 REPAIR PARTS TRACTOR - - MODEL NUMBER S165H42D MOWER DECK 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 15...
Page 42 - LIMITED WARRANTY
42 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 43 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
43 15 MAX. SIGHT AND HOLD THIS LEVEL WITHSKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (notgreater than 15 ), never acro...
