Page 3 - WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years,Cooking Grates and Flavorizer Bars, 3 years,All Remaining Parts, 5 years...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Flavorizer and Crossover are registeredU.S. trademarks; Spirit, Gas Catcher, FlameCheck, and SpiderStopper are U.S. trademarks of Weber-Stephen Products Co., 200East Daniels Road, Palatine, IL 60067-6266. U.S.A. Spirit isc o v e r e d u n d e r t h e f o l l o w i n g p a t e ...
Page 5 - Contents
5 Contents WARNINGS ................................................................ 2Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly ........................................................
Page 6 - General Instructions; For Installation in Canada; WARNING: Only use this barbecue outdoors in a; Gas supply testing
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly; Tools needed
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray Two cooking grates Five Flavorizer Bars Control panel Assembly Tools needed Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed You will need a soap and water solution to...
Page 9 - Check contents of hardware packs
Two plastic buttons(actual size) Nine 1/4 inch nylon washers Two hair pin cotters Two wheel hubcaps Work table spacer 1/4-20 keps nut Check contents of hardware packs Three burner control knobs Two tool holders Seven tubing plugs(two are spares) Support rod holder Swing table end bracket Manifold br...
Page 10 - Figure 1; Assemble wheel frame; Figure 2; Assemble top frame
10 Figure 1 Step 2 Assemble wheel frame You will need: wheel frame, two wheels, two wheel hubcaps,hammer and a block of wood. Set one end of wheel frame on the block of wood (or otherhard, protected surface). Put one wheel on axle, WEBERside facing up, and tap on one hubcap. Figure 1. Repeat with ot...
Page 11 - Figure 3; Continue frame assembly; Figure 4; Install tubing plugs; Figure 5; Add front panel
11 Figure 3 Step 4 Continue frame assembly You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inchbolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with thedimple to the inside. Figure 3. Place the wheel frame ontothe tabs of the right frame ...
Page 12 - Figure 8; Add cooking box; Figure 7
Your Weber Gas Barbecue burner assembly has beenfactory assembled, pressure and flame tested. As a safetyprecaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 8 (a). b) Are the ends of the burners under the washers at the left rear and left...
Page 13 - Install manifold bracket; Install frame connector; General Specifications for Piping; WARNING: Do not route the 12 foot hose under a
Frame brace Manifold bracket 13 Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Figure 9. Place your hand underneath the bracket.Lift the manifold, bracket and cooking box slightly andhook the tab of the bracket onto the f...
Page 14 - Typical natural gas supply installation. Figure 11.; Test connections; DANGER; Gas line piping
14 Typical natural gas supply installation. Figure 11. Test connections All connections and joints must be thoroughly tested forleaks in accordance with local codes and all listedprocedures in the latest edition of ANSI Z223.1. DANGER Do not use an open flame to check for gasleaks. Be sure there a...
Page 15 - Connect flexible hose to manifold
15 Figure 13 Step 12 Check that all burner valves are off You will need: one burner control knob. Valves are shipped in the OFF position, but you shouldcheck to be sure. Put the knob on each valve. Check bypushing down and turning clockwise. If they do not turnthey are off, proceed to the next step....
Page 16 - Check for gas leaks
16 Check: a) Hose to manifold connection. Figure 16 (a). WARNING: If there is a leak at the hose to manifold connection, Figure 16 (a), retighten the hose fittingwith a wrench and recheck for leaks with soap andwater solution. If a leak persists after retightening the fitting, turn OFFthe gas. DO ...
Page 17 - Install Flavorizer Bars and Cooking Grates; Install the bottom tray; CAUTION: Do not line bottom tray with aluminum foil.
17 Step 15 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box.Figure 17. Figure 17 Set the cooking grates onto the ledges in the cooking boxwith the rounded side up. Figure 18. Figure 18 Step ...
Page 18 - Install Lid
18 Step 17 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in the hinge pins. Figure 22. Hair pin cotter Hinge pin Figure 22 Ste...
Page 19 - Install Swing Table; WARNING: If swing table end bracket is in any way
19 Slot in frame(view from below) Step 19 Install Swing Table You will need: swing table assembly, support rod, supportrod holder and swing table end bracket. Insert the ends of the support rod through the lower keyholesin the swing table. Figure 24 (a). Slide until the tabs on thesupport rod pass t...
Page 20 - Complete accessory installation
20 Step 20 Complete accessory installation You will need: work table, accessory rack, warming rack,three tubing plugs and thermometer. Set the accessory rack across the bottom braces in frontof the frame connector. Figure 26 (a). Open the lid and set the warming rack into the slots at therear of the...
Page 21 - OPERATING INSTRUCTIONS; Lighting; Crossover Ignition System; WARNING: Check hose before each use of barbecue; To Extinguish
21 1 2 3 6 5 7 4 Figure 1 Crossover Ignition System OPERATING INSTRUCTIONS Lighting Summary lighting instructions are on the control panel. DANGER F a i l u r e t o o p e n l i d w h i l e i g n i t i n g t h eb a r b e c u e , o r n o t w a i t i n g 5 m i nu t e s t oallow the gas to clear if th...
Page 22 - Manual Lighting; WARNING: If the burner does not light, turn the Front; WARNING: Do not lean over open barbecue. Keep
22 1 2 3 4 7 5 6 Figure 2 Manual Lighting Manual Lighting WARNING: If the burner does not light, turn the Front burner control knob to OFF and wait 5 minutes to letthe gas clear before you try again or try to light with amatch. 7) After the FRONT burner is lit you can turn on the other burner. Not...
Page 24 - Annual Maintenance
24 Check: a) Hose to manifold connection. Figure 3 (a). WARNING: If there is a leak at the hose to manifold connection, Figure 3 (a), retighten the hose fitting witha wrench and recheck for leaks with soap and watersolution. If a leak persists after retightening the fitting, turn OFFthe gas. DO NO...
Page 25 - General Maintenance; Weber Spider Stopper Guards; Main Burner Flame Pattern; Main Burner Cleaning Procedure
25 Burner insidecooking box Flames Figure 6 Dark blue Light blue Tips occasionally yellowish Figure 4 Venturi Air shutter Venturi fin Weber SpiderStopper Guard Figure 5 Figure 7 Figure 8 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is ...
Page 26 - Figure 9; CAUTION: The burner openings must be positioned
26 View from behindcooking box Wing nuts Figure 10 Guide screw Figure 11 Crossover tube Figure 12 Figure 9 d) Unlatch the Spider Stopper Guards and remove. Figure 9. e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box.Pull the manifold and valve ass...
Page 27 - CAUTION: If the Spider Stopper Guards do not fit; Crossover Ignition System Operations
27 Venturi fin Figure 14 Check fitaround valve Check fit around burner Figure 15 White wire Black wire i) Reinstall the Spider Stopper Guards. Slightly rotatethe Spider Stopper Guards so that the seams are inline with the Venturi fins. There should be no gaps inthe seams or in the fit around the bur...
Page 28 - Cure; TROUBLESHOOTING
28 Problem Burners burn with a yellow or orange flame, inconjunction with the smell of gas. Burner does not light, or flame is low in HIGHposition. Experiencing flare-ups: CAUTION: Do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is lowwhen burner is on HIGH. ...
Page 31 - Parts List
31 1 Lid (assembly) 2 Lid handle 3 Warming rack 4 Flavorizer bars (5) 5 Cooking grates (2) 6 Work table spacer 7 Work table 8 Tubing plugs (7) 9 1/4-20 x 2 inch bolt 10 Swing table end bracket11 Left frame 12 1/4-20 x 1/2 inch bolts (6) 13 1/4 inch nylon washers (9) 14 Leg frame 15 Hinge rod16 Swing...
Page 32 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...