Page 3 - LP Tank; WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years,Recycled Work Surfaces, 10 yearsCooking Grates and Flavorizer Bars, 3 ye...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Genesis, Flavorizer and Crossover arer e g i s t e r e d U . S . t r a d e m a r k s ; P e r m a - M o u n t , G a s C a t c h e r,FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up areU.S. trademarks of Weber-Stephen Products Co., 200 East DanielsRoad, Palatine, IL 60067-...
Page 5 - Contents; IMPORTANT NEW FEATURES:
5 Contents WARNINGS ................................................................ 2Warranty & Patents.................................................. 3-4General Instructions .................................................... 6Assembly .........................................................
Page 6 - General Instructions; For Installation in Canada
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly
Step 1 Check package contents Cooking box (assembly) Lid (assembly) LP tank LP tank filler adapter Bottom tray Two work tables Two accessory trays Swing table 7 Assembly Tools needed Regular screwdriver Phillips screwdriver Hammer 7/16 inch or an adjustable wrench Pliers Block of wood Supplies neede...
Page 9 - Check contents of hardware packs
Five 1/4-20 x 2 inch bolts(actual size) Six 1/4-20 x 1/2 inch bolts(actual size) Two 1/4-20 wing nuts(actual size) Two 10-24 x 1 3/4 machine screws(actual size) Two 10-24 hex nuts(actual size) Eighteen 1/4 inch nylon washers(actual size) 1/4-20 keps nut 1/4-20 x 1 1/4 inch bolt(actual size) 1/4-20 h...
Page 10 - Assemble wheels
10 W E B E R W EB E R Figure 1 Left frame Leg tabs Frame tabs Figure 2 (a) (b) Right frame Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap....
Page 11 - Continue frame assembly; Complete frame assembly; Insert casters
11 Dimples tothe inside Fuel scaledecal Figure 3 Figure 4 Figure 5 Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly,front panel, caster frame, four 1/4-20 x 1/2 inch bolts, fournylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left fr...
Page 12 - Add cooking box
12 Burner tubes Figure 6 Frame brace Guide screw Figure 8 (a) (b) (c) Wing nuts (a) (b) Spacer bracket Keps nut Tab Frame cross piece Nylon washer Bolt Slide the cooking box to the left within the frame. Put thewasher on the bolt. Take the spacer bracket and hold it upto the frame making sure both t...
Page 13 - Install tank panel assembly
13 Figure 10 (a) (b) Tabs on tank panel Slot in frame brace Frame brace Cross brace Figure 9 Frame brace Manifold bracket Step 9 Install tank panel assembly You will need: tank panel assembly, 1 1/4 inch bolt, 1/4-20 hex nut, 1/4 inch nylon washer and a 7/16 inchwrench. Insert the tank panel tabs in...
Page 14 - Install igniter; Add fuel scale assembly
14 Figure 12 Igniter lock nut Keyhole inframe brace F E F E Figure 11 View from front left View from front right Small part ofkeyhole inframe brace Frame brace Frame brace (a) (b) (c) Step 11 Install igniter Note - The igniter wires are already attached to the GasCatcher Ignition Chamber and the ign...
Page 15 - Set LP fuel scale; Fill LP tank
15 F E F E F E Figure 13 Tank lockwing nut (a) (b) Scale settingwing nut Step 12 Set LP fuel scale You will need: LP tank (empty). Note - For accuracy, the fuel scale must be set with anempty tank. We utilize various LP tank manufacturers. Some of thetanks we receive have differing top collar assemb...
Page 16 - Check that the burner valves are off
16 Figure 16 Turn so regulator ventdoes not collect water Hose Tank lockwing nut Quick disconnectengaged Valve handwheelclose clockwise Tank valve Collar Malefitting Pressurerelief valve Tank Regulator Regulatorvent (a) (b) (c) Figure 15 Figure 14 F E Route the hose so it will not interfere with the...
Page 17 - Check for gas leaks; DANGER
17 F E F E Figure 17 Figure 18 (a) (b) (c) (d) Step 16 Check for gas leaks DANGER Do not use an open flame to check for gasleaks. Be sure there are no sparks or openf l a m e s i n t h e a r e a w h i l e yo u ch e ck fo rleaks. This will result in a fire or explosionwhich can cause serious bodily...
Page 18 - Install Flavorizer Bars and Cooking Grates
18 Figure 19 Figure 20 Figure 22 Figure 21 Figure 23 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Step 17 Install Flavorizer Bars and Cooking Grates You will need: five long Flavorizer Bars, eight shortFlavorizer Bars and two cooking grates. Set the ...
Page 19 - Install the lid
19 Figure 24 Hair pin cotter Hinge pin Figure 25 Insert in frame brace Tool holders (a) (b) Control panel Phillips screws/ washers Step 19 Install the lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place from the rear of the barbecue. Close andalign the hinge at the ...
Page 20 - Install swing table
20 Slot in frame(view from below) Figure 27 (c) View from rear of barbecue Hinge rod (b) (a) Figure 26 (a) (b) (c) Support rod Insert one end of the hinge rod into the hole in the frame.Figure 27 (a). Insert the other end into the hole in the swing table endbracket. Figure 27 (b). Hold the end brack...
Page 21 - Complete accessory installation
21 Figure 28 View from frontof barbecue Notch to the front Slide bar View from rearof barbecue Support rod Locked position Unlocked position Figure 29 Slide Step 22 Complete accessory installation You will need: two work tables, two accessory trays, Warm-Up Basket, warming rack, thermometer, three t...
Page 22 - OPERATING INSTRUCTIONS; Lighting; Crossover Ignition System; To Extinguish
22 2 1 7 3 4 5 6 8 Figure 1 Crossover Ignition System OPERATING INSTRUCTIONS Lighting Summary lighting instructions are on the control panel. WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn on theL...
Page 24 - Storage and/or Nonuse continued; Periodic Cleaning
24 Cooking WARNING: Do not move the Weber Gas Barbecue when operating or hot. You can adjust the FRONT, CENTER and BACK burnersas desired. The control settings High (H), Medium (M), Low(L), or Off (O) are described in your Weber cookbook. Thecookbook uses these notations to describe the settings o...
Page 25 - Refilling the LP tank; Connecting the filled LP tank
25 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 3 Figure 4 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with the ...
Page 27 - Safe handling tips for LP Gas
27 Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a tank, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andbecomes gas. ■...
Page 28 - Annual Maintenance
28 Figure 8 (a) (b) (c) (d) Annual Maintenance After a period of nonuse we recommend that you performthe following maintenance procedures for your safety. WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose isfound to be damaged in any way, do not us...
Page 29 - General Maintenance; Weber Spider Stopper Guards; Main Burner Flame Pattern; Replacing Main Burners
General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shutter. ...
Page 31 - Crossover Ignition System Operations
31 Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Frontburner, light the Front burner with a match. If the Frontburner lights with a match, then check the CrossoverIgnition System. ■ Check that both the white and black ignition wires areattached properly. F...
Page 32 - TROUBLESHOOTING
32 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low inH...
Page 35 - WARNING: Use only Weber factory; Parts List
35 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer Bars (8) 6 Long Flavorizer Bars (5) 7 Cooking grates (2) 8 Work tables (2) 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5) 11 1/4 inch nylon washers (18) 12 Spacer bracket13 Swing table end bracket14 Left frame 15 Sw...
Page 36 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...