Weber 1000 SERIES - Manual

6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...

7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray Two cooking grates Control panel Assembly Tools needed Screwdriver Hammer 7/16 inch or an adjustable wrench Pliers Block of wood Supplies needed You will need a soap and water solution to check for gasleaks. (See ...

Two plastic buttons(actual size) 1/4-20 keps nut Eleven 1/4 inch nylon washers Two hair pin cotters Two wheel hubcaps Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs(two are spares) Support rod holder Swing table end bracket Two hinge pins(hardware si...

10 Figure 1 Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward thehubcap. Slide the axle through...

11 Figure 3 Step 4 Continue frame assembly You will need: caster frame, wheel frame, four 1/4-20 x 1/2inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. Place the wheel frameonto the tabs of the right ...

12 Figure 6 Step 7 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert theplastic buttons through the front panel and frame. Figure 6. View from rear of barbecue Plastic buttons Step 6 Insert ca...

13 Your Weber Gas Barbecue burner assembly has beenfactory assembled, pressure and flame tested. As a safetyprecaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 9 (a). b) Are the ends of the burners under the washers at the left rear and l...

14 Step 10 Install igniter Note - The igniter wires are already attached to the GasCatcher Ignition Chamber and the igniter. This was done tofactory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame b...

15 Typical natural gas supply installation. Figure 12. Figure 12 The quick disconnect isinstalled above ground Gas supply Shut off Lockingshut off Quick Disconnect Male fitting To barbecue Outside wall Inside wall  DANGER Do not use an open flame to check forgas leaks. Be sure there are no sparks o...

17 Step 14 Check for gas leaks  DANGER Do not use an open flame to check for gasleaks. Be sure there are no sparks or openflames in the area while you check forleaks. This will result in a fire or explosionwhich can cause serious bodily injury ordeath and damage to property. Turn on gas supply. Che...

18 Step 16 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan andone drip pan. Figure 20 Figure 19 Figure 21 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Step 15 Install Flavorizer Bars and Cooking Grates You will need: f...

19 Step 17 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in the hinge pins. Figure 22. Hair pin cotter Hinge pin Figure 22 Ste...

20 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 25 (a). Insert the other end into the hole in the swing table endbracket. Figure 25 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...

21 Step 20 Complete accessory installation You will need: Warm-Up Basket, warming rack, worktable, accessory rack, three tubing plugs, thermometerand a hammer. Insert one end of the Weber Warm-Up Basket into the holein the right end of the lid and the other end into the slot inthe left end of the li...

22 Lighting Summary lighting instructions are on the control panel. 5 7 4 6 2 1 3 Figure 1 Crossover Ignition System 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turnclockwise.) 3) Turn gas supply valve on.  WARNING: Do not...

25 Inspection and Cleaning of the Weber SpiderStopper Guards To inspect the Spider Stopper Guards, remove the controlpanel and look to see if they have dust or dirt on theiroutside surfaces. If they are dirty, brush off the outsidesurface of the Spider Stopper Guards with a soft bristlebrush (an old...

26 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shutte...

28 Figure 15 White wire Black wire ■ Check that the Crossover Ignition button pushes theigniter (button) down, and returns to the up position. ■ Check to see if the igniter is loose in the frame.Tighten if necessary; see Step “Install igniter” forcorrect procedure. If the Crossover Ignition System s...

Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGHposition. Experiencing flare-ups:  CAUTION: Do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is lowwhen burner is on HIGH. Fl...

31 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cooking grates (2) 8 Work table 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5)11 Swing table end bracket12 Left frame 13 1/4-20 x 1/2 inch bolts (6) 14 1/4 inch nylon washers (1...

A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...