Watlow SERIES 1500 - Manual

Watlow SERIES 1500

Watlow SERIES 1500 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Use The Manual; Notes; Your Feedback; How to Use the Manual
  • Page 3 – Contents
  • Page 4 – Chapter 1
  • Page 5 – Packing List; Included with your Watlow Series 1500 RTD version are two 107
  • Page 7 – Quick Wire
  • Page 8 – • For an RTD unit, connect a 107; resistor (provided) across Terminals 5 and; RTD
  • Page 9 – Overview of the Three Operating Modes; Series 1500: Four Mode Types; OR; Series 1500: Three Mode Types
  • Page 10 – How to Read the Displays and Use the Keys
  • Page 12 – Overview of the Mode Software
  • Page 13 – Monitoring a Halted Program; You may look at the current step.; Set a Non-Ramping Set Point
  • Page 14 – Three Step Types for Entering Program Data
  • Page 15 – Where To Go From Here; Program Real Time
  • Page 16 – Sample Program; Chapter 2; Sample Program Chart; three times
  • Page 17 – Setting Event Outputs; STEP; Understanding the Modes of Operation
  • Page 18 – Before You Begin...
  • Page 19 – Use the UP/DOWN keys; Set the Recycle Option; the; Begin Entering Data; Now; Programming Step 1; FCTN
  • Page 20 – program Step #2 unless you tell it otherwise.; Programming Step 2; In the Data Display,
  • Page 21 – Programming Steps 3 through 6; Now that you see how it’s done, enter the data for Set Point; Programming Step 7, a Jump Loop Step; You now; will be; back to; With; Programming Step 8; You’re almost ready to run it.; Table; hoIds
  • Page 22 – Almost Ready; to; Run; won’t see; front; Monitoring the Action; is; handles; Helpful Hints; Halt Conditions
  • Page 23 – Ramping Conditions; any Set Point step, the Series 1500 notes what the
  • Page 24 – Jump Loop Step; Recycle; process
  • Page 25 – must be in the HALT condition.; and then modify that step, enter the CHG DATA mode. Then to re-; Interactive Changing of Set Points and Events
  • Page 26 – Chapter 3; Also, be sure to look at the noise reduction; Sensor Installation Guidelines; RTDs
  • Page 27 – Thermocouple Installation Guidelines; Wiring Practices for Preventing Noise; Noise Sources; All welding machinery.; How to Decrease Noise Sensitivity
  • Page 28 – Never connect; not
  • Page 29 – Input Power Wiring; Microprocessors are in a way like trout...; copper rod driven into the earth.; The Dos and Don'ts of Clean Input Power; interference pick up.
  • Page 30 – power may have electrical interferences.; Do cross other wiring at 90; angles whenever crossing lines is unavoidable.; How to Check for Ground Loops
  • Page 31 – Noise Suppression Devices Available from Watlow; Item; Line Filtering Configurations for Controls
  • Page 32 – How to Eliminate Noise; Part; open a Series; Pre-Installation Information
  • Page 33 – Bezel
  • Page 34 – Installation Procedure; To mount the Watlow Series 1500:; Electrical Connections and Wiring
  • Page 35 – SIGNAL CONDITIONER
  • Page 36 – Remote Hold Input; AA
  • Page 37 – BB
  • Page 38 – Power Supply Input, Temp & RH Control Output; To Disable Channel 2
  • Page 39 – Jumper Pin 3 to Pin 11
  • Page 40 – Technical Reference; Programming; Write Out Your Program; DIP Switch #5 is for factory test and calibration, it must be ON.
  • Page 41 – Programming CHG DATA; DIP Switch #7 sets the temperature scale at; Recycle Option
  • Page 42 – S e r i e s; SC; WE; for; Seconds; The Blank Step
  • Page 43 – wiIl continue to; Set Point Ramping Conditions; desired
  • Page 45 – to wait for an open switch condition at the Event Input.
  • Page 46 – Altering; If you have the; time; may already; until; Programming the Change Parameter Mode (CHG PARA); Selects MNTR; Selects; have the T T
  • Page 47 – Guarded Access
  • Page 48 – C or
  • Page 49 – Alarms; with a fixed value in; Alarm Options; Event - Alarm Output Option; of events per channel; Latching Option; Alarm Entry; Series
  • Page 50 – Alarm Display; Codes; An Al power; Alarm Results; an alarm occurs depends on how you have the auxiliary output; Clearing Alarms; and; lower limits of the control’s
  • Page 51 – Event Outputs; system or environment.; during a; running program, you can see; Event Input; conditions which exist.
  • Page 52 – Analog Retransmit Outputs; RTD Units; have a corresponding part of the retransmit voltage range.
  • Page 53 – Ch P m p t; Your; Low; High
  • Page 55 – ranges, limits and default; Series 1500 DIP Switch Settings
  • Page 56 – Programming Chart
  • Page 58 – Tuning; Be sure the Series; record your; final settlngs; a copy of the; sectlon of the; Recommended Tuning Reference
  • Page 59 – Manual Tuning; When tuning in
  • Page 60 – to Run and Halt A Program; Here is how to run and halt Series 1500 programs.; How; Run a Program; processor to Step 01. Then press RUN/HALT to begin the program.; How to Halt a Program; program stops in the current step.; How to Restart a Program; when remote hold occurs.
  • Page 61 – Commands and Syntax; in; Communication Parameters; interface to run a multiple device network We also use XON/
  • Page 62 – Command Rules; The; are here for your information; sends an “ACK” or “NAK”
  • Page 63 – Command Words; could result
  • Page 64 – Command Words and Syntax; Limits for all parameters; Guarded; Requests the; current; ACTUAL process Inputs.; Monitors information on the current step.; per
  • Page 65 – The first response parameter is the Step Type:; = Unprogrammed parameter
  • Page 66 – Walt; STP; The first; Whenever you send an STP; enter Step parameters); Enter
  • Page 67 – Jump Loop Step - STP; Requests real time of day, and upper and lower set point limits.; PTR; Enter real time of day, and upper and lower set point limits.
  • Page 68 – upper; LIM; Requests keyboard lockout status; LOC; Sample Response
  • Page 69 – Request the Recycle option; RCY; Enter the Recycle option
  • Page 70 – Single; STS; Send Run or Halt to the Series 1500; Outputs; at; levels; when the; Watlow Series
  • Page 71 – Request current alarm code information.; lower; into; Request the last communcation error code
  • Page 72 – PDA; values; Where; To Go; From Here; to build and store profiles for the Series 1500.
  • Page 73 – Data Communication Error Codes; are out
  • Page 74 – Bad Sensor Indication and Troubleshooting; Indication; Follow this procedure to troubleshoot a suspected bad sensor:; Bad Sensor
  • Page 75 – Field Calibration; Field Calibration Procedure; — RTD Calibration —; Equipment Needed; Wire correct line voltage per wiring diagrams on page 37.; Calibration; Check DIP Switches if #7 is OFF use
  • Page 76 – adjustment necessary.
  • Page 77 – One Millivolt Source (two if doing both channels simutaneously).; Wiring; Wire correct line voltage per wiring diagrams on page 37.; — Thermocouple Calibration —
  • Page 78 – bration
  • Page 80 – Specifications; General Features
  • Page 81 – as; RTD as; channel and; Accuracy; Power
  • Page 82 – ChanneIs; Auxilliary Outputs/lnputs; Communications
  • Page 83 – Technical Service; If Something Goes Wrong; The Series; Warranty Information; ship for; Returning Merchandise; Name and; number is on the outside; 0 percent restocking charge is applied for all
  • Page 84 – Shipping Claims
  • Page 85 – Glossary; Actual display data:; Control; device
  • Page 87 – exceeds; power; its
  • Page 88 – Time
  • Page 90 – Series 1500 Quick Reference; Prompt Key
Loading the manual

ADJUST

ACTUAL

User's Manual

Series 1500

Watlow Controls, Inc: 1241 Bundy Blvd., Winona, MN 55987 507/454-5300, Fax: 507/452-4507

W150-MA30-9043
October, 1990

Supersedes:
W150-MA20-8843

Ramping and Profiling

Microprocessor-Based

Control

$10.00

Made in the U.S.A.

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Summary

Page 2 - Use The Manual; Notes; Your Feedback; How to Use the Manual

WATLOW Series 1500 User's Manual 2 blf1090 Use The Manual This manual will make your job easier. Reading it and applying the information is a goodway to become familiar with the Series 1500. Here's an overview. Introduction, Chapter 1, Page 4. A Sample Program in Action, Chapter 2, Page 16. Installa...

Page 3 - Contents

WATLOW Series 1500 User's Manual 3 Contents Contents 59 Restarting a Program 59 Remote Hold Input 60 Data Communications 60 Communication Parameters 60 Protocol 60 Command Rules & Words 61 Syntax 73 Data Communication Error Codes 74 Troubleshooting 75 Field Calibration Procedure 80 Specification...

Page 4 - Chapter 1

Starting Out 4 WATLOW Series 1500 User's Manual Starting Out, Chapter 1 Chapter 1 Starting Out with the Watlow Series 1500 "Read Me First." Congratulations, you're about to become a fully-qualified user of the Watlow Series1500! It is a versatile microprocessor-based control; powerful, yet s...

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