Page 3 - ZIP52 FINISHING - PF; O P E R AT I N G M A N UA L; Contents
3 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Contents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 Warnings, notes and symbols in these instructions 5 2 GENERAL SAFETY INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.1....
Page 4 - FAULT LOCATION, MAINTENANCE AND REPAIR
4 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Contents 5.2.1 Safety regulations 24 5.2.2 Emergency stopping 25 5.2.3 Washing 26 5.2.4 Unit pressure tightness test 26 5.3 Work 27 5.3.1 Spraying 27 5.3.2 Painting hints 28 5.3.3 Working b...
Page 5 - PANISH; WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS; ABOUT THESE INSTRUCTIONS; LANGUAGES; !LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
5 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES,ANGUAGE 0ART.O ,ANGUAGE 0ART.O 'ERMAN %NGLISH &RENCH $UTCH )TALIAN 3PANISH $ANISH 3WEDISH 0ORTUGUESE 4URKISH 1.2 WARNINGS, NOTES AN...
Page 6 - GENERAL SAFETY INSTRUCTIONS; SAFETY INSTRUCTIONS FOR THE OPERATOR; %LECTRICALPLANTANDUNIT
6 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 2 GENERAL SAFETY INSTRUCTIONS 2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QUALIFICATIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFETY INSTRUCTIONS FOR ST...
Page 7 - SAFE HANDLING OF WAGNER SPRAY UNITS; n 0ERMISSIBLEOPERATINGOVERPRESSURE
7 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS 2.2.2 EARTH THE UNIT 2.2.3 MATERIAL HOSES The spray jet is under pressure and can cause dangerous injuries.Avoid injection of paint or cleaning age...
Page 8 - CLEANING
8 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 2.2.6 TOUCHING HOT SURFACES 2.3 CORRECT USE $EENERGIZETHEUNITELECTRICALLY $ISCONNECTTHEPNEUMATICSUPPLYLINE 2ELIEV...
Page 9 - CORRECT USE; $ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON; )GNITIONTEMPERATUREOFTHECOATINGMATERIAL; OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
9 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 2.4.1 CORRECT USE 2.4.2 EXPLOSION PROTECTION IDENTIFICATION 2.4.3 MAX. SURFACE TEMPERATURE 2.4.4 SAFETY REGULATIONS 2.4 USE IN AN EXPLOSION HAZARD AREA 4HEUNITISSUITABLEFORWORKINGLIQUIDMATE...
Page 10 - EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY; URFACESPRAYINGELECTROSTATIC
10 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G #LEANING )F THERE ARE DEPOSITS ON THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES &LAMES ORSPARKSCANFORMIFTHEREISADISCHARGE 2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY ...
Page 11 - PRODUCT LIABILITY AND WARRANTY; SCOPE OF GUARANTEE
11 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 3 PRODUCT LIABILITY AND WARRANTY (STATUS 01.02.2009) 3.1 SCOPE OF GUARANTEE 3.2 GUARANTEE PERIOD AND REGISTRATION (3+2) All Wagner professional colour application devices (hereafter referr...
Page 12 - EXCLUSION OF GUARANTEE
12 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 3.4 EXCLUSION OF GUARANTEE Guarantee claims cannot be considered - for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product ...
Page 13 - ARTNUMBER; Complies with the following provisons applying to it:
13 ZIP52 FINISHING - PF . II 2G IIB T4 2301832 2301836 2301837 2301838 O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 3.6 CE-CONFORMITY %##ERTIlCATEOF#ONFORMITY4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDEREDFROMYOUR7!'.%2REPRESENTA...
Page 14 - DESCRIPTION; CAUTION
14 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 4 DESCRIPTION 4.1 FIELD OF APPLICATION 4.1.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS The pneumatic diaphragm pump is suitable for process liquid materials. SIHC_0067_GB CAUTION Abrasive ...
Page 15 - TECHNICAL DATA
15 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 4.3.2 TECHNICAL DATA Description Units 2301832 2301836 2301837 2301838 Transmission ratio 1 :1 1 :1 1 :1 1 :1 Fluid max fl ow rate l/min 52 52 52 28 Max. operating pressure MPa bar psi 8 1...
Page 16 - DIMENSIONS AND CONNECTIONS
16 ZIP52 FINISHING - PF . A B C D E F G H J K L R Q F I S S O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 4.3.3 DIMENSIONS AND CONNECTIONS
Page 17 - Mounting for wall for
17 ZIP52 FINISHING - PF . 2301832 mm; inch 2301836 mm; inch 2301837 mm; inch 2301838 mm; inch 2301832 mm; inch 2301836 mm; inch 2301837 mm; inch 2301838 mm; inch A 295; 11,6 295; 11,6 280; 11 - M ø9; ø0.35 ø9; ø0.35 ø9; ø0.35 - B 280; 11 280; 11 280; 11 - N 38.3; 1.5 38.3; 1.5 38.3; 1.5 - C 189; 7,4...
Page 18 - FUNCTIONING; .EVERCHANGETHESAFETYVALVESETTING; PUMP
18 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 4.4 FUNCTIONING 7!2.).' /VERPRESSURE2ISKOFINJURYFROMBURSTINGCOMPONENTS .EVERCHANGETHESAFETYVALVESETTING 3)()??'" 4.4.1 PUMP A DiaphragmsB Connecting shaft C Check valves M Driving ch...
Page 19 - PRESSURE REGULATOR
19 ZIP52 FINISHING - PF . a b c d e f g h i l O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 4.4.2 PRESSURE REGULATOR a Pump feeding air pressure reducer b Atomising air pressure reducer c Pump feeding air manometer d Atomising air manometer e Atomising air con...
Page 20 - Part in contact with the product
20 ZIP52 FINISHING - PF . 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 0 1 2 Portata/Flow rate/Débit/Förderung [l/min.] Pressione uscita/Outlet press./Press.à la sortie/Ausgangsdruck [bar] 0 O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Part in contact with the product Regul...
Page 21 - STARTING UP AND OPERATING; INSTALLATION AND CONNECTION; OSITIONTHECARRIAGEWITHTHEPISTONPUMPHORIZONTALLY; PUMP INSTALLATION
21 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 5 STARTING UP AND OPERATING 5.1 INSTALLATION AND CONNECTION 7!2.).' )NCLINEDSURFACE2ISKOFACCIDENTSIFTHEUNITROLLSAWAYFALLS 0OSITIONTHECARRIAGEWITHTHEPISTONPUMPHORIZONTALLY )FTHESURFACEI...
Page 22 - EARTHING; #LEANTHEPISTONPUMPONLYWITHADAMPCLOTH
22 ZIP52 FINISHING - PF . "? 2MAX- Ω O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 5.1.2 EARTHING Earthing schema (example) 7!2.).' $ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMOSPHERESCONTAININGSOLVENTS%XPLOSIONHAZARDFROMELECTROSTATICSPARKS #...
Page 23 - Cable cross sections
23 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Cable cross sections Pump 4 mm²; AWG 11 Paint container 6 mm²; AWG 10 Conveyor 16 mm²; AWG 5 Spraying booth 16 mm²; AWG 5 Spraying stand 16 mm²; AWG 5 Procedure: 1. Screw on earthing cable...
Page 24 - START UP; operating instructions:
24 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 5.2 START UP 5.2.1 SAFETY REGULATIONS Every time before starting up the following points should be observed as laid down in the operating instructions: - That it is possible to observe the...
Page 25 - EMERGENCY STOPPING
25 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 5.2.2 EMERGENCY STOPPING Before every start-up, the following points should be observed as laid down in the operating manual: - If installed secure gun with safety catch - Check the permis...
Page 26 - WASHING; on
26 ZIP52 FINISHING - PF . M O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 2301838 5.2.3 WASHING 5.2.4 UNIT PRESSURE TIGHTNESS TEST 2301832, 2301836, 2301837 The pump has been tested using mineral oil. Before using it, it is best to let it wash once using an ad...
Page 27 - WORK
27 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 5.3 WORK 5.3.1 SPRAYING for 2301832, 2301836, 2301837 Make sure that the pressure regulator knob (H) is turned fully anti-clockwise (0 bar pressure).Open the air cutoff valve (I) and turn ...
Page 28 - If the system has been used with two component material:; WORKING BREAKS; WARNING; Risk of injury from bursting components.; PAINTING HINTS
28 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G If the system has been used with two component material: 7!2.).' (ARDENEDMATERIALINTHESPRAYINGSYSTEMWHENCOMPONENTMATERIALISWORKED$ESTRUCTIONOFTHEPUMPANDINJECTIONSYSTEM &OLLOWTHEMANUF...
Page 29 - SHUTTING DOWN AND CLEANING; $ONOTSPRAYTHEUNITEMPTYAFTERCLEANING; STORING FOR LONGER PERIODS OF TIME; and run for a few double strokes.
29 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 5.3.4 SHUTTING DOWN AND CLEANING Note The device should be cleaned for maintenance purposes, etc. Ensure that no remaining material dries and sticks. Procedure: 1. Working breaks -> pro...
Page 30 - TROUBLE SHOOTING AND SOLUTION
30 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 6 FAULT LOCATION, MAINTENANCE AND REPAIR 6.1 TROUBLE SHOOTING AND SOLUTION Problem Solution The pump does not start Check the line and the air cutoff valve Check the air treatment group if...
Page 31 - MAINTENANCE
31 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 6.2 MAINTENANCE 1. Every shut down should be carried out as laid down in paragraph 5.3.3 !2. Check and replace if necessary hoses, tubes, couplings every days. WAGNER recommends to check t...
Page 32 - FILTER CLEANING OPERATIONS
32 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Before you clean the fi lters, you must close the compressed air input valve and release the pres-sure contained inside the pump and the pipes attached to it.This pump has one fi lter insi...
Page 33 - MACHINE MAINTENANCE
33 ZIP52 FINISHING - PF . 6.1 6.2 O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G The following instructions are general.Refer to the specifi c diagrams of each pump model to operate correctly.ATTENTION: Before you perform any maintenance or cleaning operation:-...
Page 35 - ACCESSORIES
35 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 7 ACCESSORIES 7.1 ACCESSORIES ONLY FOR 2301832, 2301836, 2301837
Page 36 - PUMP ZIP 52 FINISHING WITH WALL SUPPORTING KIT COD. T760.00M
36 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 7.2 PUMP ZIP 52 FINISHING WITH WALL SUPPORTING KIT COD. T760.00M
Page 37 - Spare parts list; Pos; Right wall bracket
37 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Spare parts list T760.00M Pos Description Qty. No. 51 Right wall bracket 1 E3101.92B 52 Left wall bracket 1 E3101.92A 53 TCEI 8x20 screw 4 K120.62 54 RWasher 8 4 K509.62 55 Nut 4 K312.62 5...
Page 38 - PUMP ZIP 52 FINISHING WITH STAND KIT COD. T760.00S
38 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 7.3 PUMP ZIP 52 FINISHING WITH STAND KIT COD. T760.00S
Page 42 - POMPA ZIP 52 FINISHING WITH TROLLEY KIT COD. T760.00SR
42 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 7.5 POMPA ZIP 52 FINISHING WITH TROLLEY KIT COD. T760.00SR
Page 44 - ART.UMBERDESCRIPTIONANDQUANTITY; SPARE PARTS; HOW TO ORDER SPARE PARTS
44 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G !LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART 0ART.UMBERDESCRIPTIONANDQUANTITY 4HE QUANTITY NEED NOT BE THE SAME AS THE NUMBER GIVEN IN THEu1UANTITYh COLUMN 4HISNU...
Page 47 - EXPLODED VIEW
47 ZIP52 FINISHING - PF . (2301832) O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 8.3 EXPLODED VIEW 8.3.1 PUMP COD. 2301832, 2301836, 2301837 a) Exploded view parts. 1,3, 36 in the following pages
Page 50 - a) Exploded view parts. 18 in the following pages
50 ZIP52 FINISHING - PF . 18 a O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 8.3.2 PUMP COD. 2301838 a) Exploded view parts. 18 in the following pages
Page 52 - Washer
52 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G Spare parts list 2301838 Pos Description Qty. Code 20 Plug E.I. 1/4” 1 M623.12 21 Fitting L MF 1/4” 1 M213.04 22 TCEI M6x20 screw 4 K107.62 23 Washer 8 K505.62 24 Self-tightening nut 8 K31...
Page 55 - AIR MOTOR PUMP ZIP52
55 ZIP52 FINISHING - PF . O P E R AT I N G M A N UA L E D I T I O N 0 1 / 2 0 1 0 PA R T N O. Z Z B 0 1 2 E N G 8.3.4 AIR MOTOR PUMP ZIP52
Page 65 - CH Wagner International AG; EUROPEAN SERVICE NETWORK
65 ZIP52 FINISHING - PF . A J. Wagner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 offi [email protected] B Wagner Spraytech Benelux b.v. Veilinglaan 56 1861 Meise-Wolvertem Belgium Tel. +32/2/269 46 75 Telefax +32/2/269 78 45 info@wagner...
Page 68 - WWWWAGNERGROUPCOM
# % 2 4 ) & )% $ /RDERNUMBER 'ERMANY*7!'.%2'MB(/TTO,ILIENTHAL3TR0OSTFACH$-ARKDORF4ELEPHONE 4ELEFAX %-AILSERVICESTANDARD WAGNERGROUPCOM 3WITZERLAND*7!'.%2!')NDUSTRIESTRASSE0OSTFACH#(!LTSTËTTEN4ELEPHONE 4ELEFAX %-AILREPCH WAGNERGROUPCH WWWWAGNERGROUPCOM ZZB012ENG
