Page 3 - O P E R AT I N G M A N UA L; Contents
GA 250AL_GA 400AL . 3 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 Contents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 Warnings, notes and symbols in these instructions 5 2 GENERAL SAFETY INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.1.1 Elect...
Page 4 - MAINTENANCE
GA 250AL_GA 400AL . 4 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5.4 Work 21 5.4.1 Start-up for airless spraying 21 5.4.2 Replacing the airless fl at jet nozzle 21 5.4.3 Cleaning the airless fl at jet nozzle 21 6 MAINTENANCE 22 6.1 Finishing work and Cleaning 2...
Page 5 - LANGUAGES; ABOUT THESE INSTRUCTIONS; !LWAYSOBSERVETHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
GA 250AL_GA 400AL . 5 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 1.1 LANGUAGES 1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUCTIONS 4HISOPERATINGMANUALCONTAINSINFORMATIONONTHEOPERATIONREPAIRANDMAINTENANCEOFTHEUNIT !LWAYSOBSERVETHES...
Page 6 - SAFETY INSTRUCTIONS FOR THE OPERATOR; GENERAL SAFETY INSTRUCTIONS; %LECTRICALPLANTANDUNIT
GA 250AL_GA 400AL . 6 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QUALIFICATIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFETY INSTRUCTIONS FOR STAFF 2 GENERAL SAFETY INSTRUCTIONS +...
Page 7 - EARTH THE UNIT
GA 250AL_GA 400AL . 7 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 2.2.2 EARTH THE UNIT 2.2.3 MATERIAL HOSES 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS 4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIES!VOIDINJECTIONOFPAINTORCLEANINGAGENTS .EVERPOINTTHESPRAY...
Page 8 - CLEANING
GA 250AL_GA 400AL . 8 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 2.2.6 TOUCHING HOT SURFACES 2.3 CORRECT USE $EENERGIZETHEUNITELECTRICALLY $ISCONNECTTHEPNEUMATICSUPPLYLINE 2ELIEVETHEPRE...
Page 9 - USE IN AN EXPLOSION HAZARD AREA
GA 250AL_GA 400AL . 9 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 2.4 USE IN AN EXPLOSION HAZARD AREA 2.4.1 CORRECT USE 2.4.2 EXPLOSION PROTECTION IDENTIFICATION 2.4.2 MAX. SURFACE TEMPERATURE 2.4.4 SAFETY INSTRUCTIONS 4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSI...
Page 10 - PRODUCT LIABILITY AND WARRANTY; WARRANTY
GA 250AL_GA 400AL . 10 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 3 PRODUCT LIABILITY AND WARRANTY 3.2 WARRANTY 3.1 IMPORTANT NOTES ON PRODUCT LIABILITY !S A RESULT OF AN %# REGULATION EFFECTIVE AS FROM *ANUARY THE MANUFACTURER SHALLONLYBELIABLEFORHISPRODUCTIFA...
Page 11 - GERMAN REGUALTIONS AND GUIDELINES
GA 250AL_GA 400AL . 11 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 3.3 CE-CONFORMITY 3.4 GERMAN REGUALTIONS AND GUIDELINES GA 250AL, GA 400AL 0350907 3HORTEXPLANATION #%#OMMUNAUTÏ%UROPÏENNE 0RODUCTSIDENTIlEDWITHTHE#%MARKHAVEBEENMANUFACTUREDANDCHECKEDACCORDINGTO%...
Page 12 - DESCRIPTION; TYPICAL APPLICATIONS, USING IN ACCORDANCE WITH THE INSTRUCTIONS; As well as; Note; GA XXX AL; SCOPE OF SUPPLY
GA 250AL_GA 400AL . 12 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 4 DESCRIPTION 4.1 TYPICAL APPLICATIONS, USING IN ACCORDANCE WITH THE INSTRUCTIONS The gun is suitable for atomising liquid materials, particularly coating materials, using the Airless-process. 4....
Page 13 - Description
GA 250AL_GA 400AL . 13 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 Part No. Description 0350032 Automatic gun GA 400AL 0350080 Automatic gun GA 400AL USA 0350033 Automatic gun GA 250AL 0350081 Automatic gun GA 250AL USA The standard equipment includes: Quantity ...
Page 14 - DATA; Max. material pressure; Dimensions
GA 250AL_GA 400AL . 14 MMIN MMIN MMIN ' MM IN IN ' "? ø O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 4.3 DATA GA 250AL GA 400AL Max. material pressure 25 MPa 40 MPa 3626 psi 5802 psi 250 bar 400 bar Control air pressure 0.45 - 0.8 MPa 65 - 116 psi 4.5 - 8 bar...
Page 15 - luid pr; FUNCTION OF SPRAYGUN
GA 250AL_GA 400AL . 15 " ! # $ % & $ "? ( " $ ' # ) & "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 F luid pr essur e 4.4 FUNCTION OF SPRAYGUN 4.4.1 DESIGN OF SPRAYGUN Tension cap A Control air connection B Housing C Paint connection D N...
Page 16 - STARTING UP AND OPERATION; SET UP AND CONNECT
GA 250AL_GA 400AL . 16 ! " # $ % & ' ( ) "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5 STARTING UP AND OPERATION 5.1 SET UP AND CONNECT The spray gun must be used a part of an Airless spraying system. The Airless system shown in the fi gure is onl...
Page 17 - VENTILATION OF THE SPRAY BOOTH; &LUSHTHESPRAYGUNANDPAINTSUPPLYWITHASUITABLECLEANINGAGENT
GA 250AL_GA 400AL . 17 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5.1.2 VENTILATION OF THE SPRAY BOOTH 5.1.3 FLUID (PAINT) HOSES 7!2.).' 4OXICANDORmAMMABLEVAPORMIXTURES2ISKOFPOISONINGANDBURNS /PERATETHEUNITINASPRAYINGBOOTHAPPROVEDFORTHEWORKINGMATERIALSOR /P...
Page 18 - EARTHING THE SYSTEM; %ARTHALLUNITCOMPONENTS
GA 250AL_GA 400AL . 18 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5.1.4 EARTHING THE SYSTEM Any material containers and the unit must be connected by a potential equalisation (earth) cable. 7!2.).' $ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMOSPHERE...
Page 19 - VISCOSITY CONVERSION TABLE; In the case of application problems contact the paint producer.
GA 250AL_GA 400AL . 19 MILLI0ASCALX 3ECM0AS #ENTIPOISE 0OISE $).#UP MMIN &ORD#UP :AHN O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5.2.1 VISCOSITY CONVERSION TABLE 5.2 PREPARATION OF PAINT The viscosity of the paints is of great importance. The best results a...
Page 20 - GENERAL RULES FOR HANDLING THE SPRAY GUN; WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
GA 250AL_GA 400AL . 20 X- "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5.3 START-UP 5.3.1 GENERAL RULES FOR HANDLING THE SPRAY GUN ➞ See SAFETY REGULATIONS in Chapter 2 5.3.2 PREPARATION • Mount the spraygun on the automatic movement system. • Connect ma...
Page 21 - WORK; The paint output volume can be changed by:; REPLACING THE AIRLESS FLAT JET NOZZLE; Do not handle the fl at jet noozle with sharp-edged objects.
GA 250AL_GA 400AL . 21 ! % $ # " "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 5.4 WORK 5.4.1 START-UP FOR AIRLESS SPRAYING 1. Switch on the material supply (adjust from approx. 150 bar; 15 MPa; 2175 psi), and the control unit. 2. Spray on a test object...
Page 22 - MAINTENANCE; See SAFETY REGULATIONS in Chapter 2.
GA 250AL_GA 400AL . 22 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 6 MAINTENANCE ➞ See SAFETY REGULATIONS in Chapter 2. The cleaning solvent used for this must be suitable for the spray material. #!54)/. )MPURITIESINTHESPRAYINGSYSTEM3PRAYGUNBLOCKAGEMATERIALSHARD...
Page 23 - FINISHING WORK AND CLEANING; a cloth or blow gun.; REPLACING THE VALVESTEM; .EVERSPRAYINTOACLOSEDCONTAINER
GA 250AL_GA 400AL . 23 ! " # $ 37 % "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 6.1 FINISHING WORK AND CLEANING 1. Ensure that the material pressure has been relieved and interrupt the air supply to the gun. 2. Connect the cleaning solvent supply.3. D...
Page 24 - REASSEMBLING THE VALVE STEM AND THE SPRAY GUN; The disc springs (I) have to be arranged correctly
GA 250AL_GA 400AL . 24 % & ' ) ( + ( ' ) + "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 6.2.2 REASSEMBLING THE VALVE STEM AND THE SPRAY GUN 1. Place the sealing screw (F), the packing (G), the thrust piece (H), the disc spring set (6 pieces) (I), and t...
Page 25 - TROUBLESHOOTING AND SOLUTIONS; Problem
GA 250AL_GA 400AL . 25 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 7 TROUBLESHOOTING AND SOLUTIONS Problem Cause Solution Paint output too low • Nozzle too small •Select larger nozzle (see chapter. 8.1) • Paint pressure too low • Adjust material pressure require...
Page 26 - ACCESSORIES; AIRLESS FLAT JET NOZZLES
GA 250AL_GA 400AL . 26 "? ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 8 ACCESSORIES 8.1 AIRLESS FLAT JET NOZZLES 0ART.O .OZZLE MARKING 3PRAYANGLE $IAMETER OFBORE INCHMM 3PRAYWIDTH MMINCH !PPLICATIONS .A...
Page 27 - Airless fl at jet nozzles
GA 250AL_GA 400AL . 27 "? ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 Airless fl at jet nozzles 0ART.O .OZZLE MARKING 3PRAYANGLE $IAMETER OFBORE INCHMM 3PRAYWIDTH MMINCH !PPLICATIONS 3PRAYPRIMER2USTPROOlNGPAINT...
Page 29 - HOSES; Suspension bolt for spraygun mounting
GA 250AL_GA 400AL . 29 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 8.2 HOSES Part No. Description 9981939 Air hose, polyamide red 6/4 mm; 0.24/0.16 in (Length given in meters) 9987008 HP-hose DN10, 15m; 49.21 ft; 530 bar; 53 MPa; 7687 psi, M16x1.5 9984431 HP-hos...
Page 30 - SPARE PARTS; HOW TO ORDER SPARE PARTS?; .OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS; .OTE.OLIABILITYISASSUMEDFORWEARINGPARTS
GA 250AL_GA 400AL . 30 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 9 SPARE PARTS 9.1 HOW TO ORDER SPARE PARTS? !LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART 0ART.UMBERDESCRIPTIONANDQUANTITY 4HE QUANTITY NEED NOT BE THE SAME AS THE NUMBER...
Page 32 - AUTOMATIC SPRAYGUN GA 400AL
GA 250AL_GA 400AL . 32 "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 9.2 AUTOMATIC SPRAYGUN GA 400AL
Page 33 - Item
GA 250AL_GA 400AL . 33 O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 Item K Qty Part Nr. Description 1 1 0350 481 Piston 2 1 0350 482 Compression spring 400 bar; 40 MPa; 5800 psi 3 ● 1 0090 xxx Standard nozzle ... (see accessories) 4 ◆ ★ 1 0350 483 Piston seal 5 ◆...
Page 34 - AUTOMATIC SPRAYGUN GA 250AL
GA 250AL_GA 400AL . 34 "? O P E R AT I N G M A N UA L E D I T I O N 0 7 / 2 0 0 5 PA R T N O. D O C 0350941 9.3 AUTOMATIC SPRAYGUN GA 250AL
Page 40 - WWWWAGNERGROUPCOM
/RDERNUMBER 'ERMANY*7!'.%2'MB(/TTO,ILIENTHAL3TR0OSTFACH$-ARKDORF4ELEPHONE 4ELEFAX %-AILSERVICESTANDARD WAGNERGROUPCOM 3WITZERLAND*7!'.%2!')NDUSTRIESTRASSE0OSTFACH#(!LTSTËTTEN4ELEPHONE 4ELEFAX %-AILREPCH WAGNERGROUPCH WWWWAGNERGROUPCOM 0350941
